Assa Abloy Corbin Russwin ED3400 Series User manual

FM361 04/20
Installation Instructions
Copyright © 2015, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.
ED3400/ED3400A
Series
Exit Devices
Surface Vertical Rod

2
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
TOC Table of Contents
1 Tools Required ..................................................................3
2 Package Contents ...............................................................3
3 Installation ......................................................................4
a Template ........................................................................4
b Active Case ......................................................................5
c Chassis ..........................................................................5
d Inactive Case ....................................................................6
e Outside Trim ....................................................................6
f Top Latch and Rod ...............................................................7
g Mount Bottom Rod Assembly....................................................7
h Adjustment .....................................................................8
i Top Strike .......................................................................8
j Mount Bottom Strike ............................................................9
k Covers......................................................................... 10
l Rod Guides .................................................................... 11
m Crossbar....................................................................... 11
n Top Latch Trigger .............................................................. 11

3
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1 Tools Required
• Measuring tape
• Power drill
• Drill bits: 3/32", 1/4", 11/32", 3/8"and #25
• Taps: #10-24
• Screwdrivers: Phillips #2 and Phillips #3
2 Package Contents
This Exit Device Is Non-Handed
LHR
Left Hand Reverse
Hinges Left
Open Outward
RHR
Right Hand Reverse
Hinges Right
Open Outward
Figure1
Figure2 Part Description Qty.
1 Top Latch Cover 1
2 Top Latch Chassis 1
3 Rod Guide 2
4 Top Rod 1
5 Active Case Cover 1
6 Active Case Chassis 1
7 Inactive Case Cover 1
8 Inactive Case Chassis 1
9 Cross Bar Plug 1
10 Cross Bar 1
11 Bottom Rod 1
12 Bottom Latch Chassis 1
13 Bottom Latch Cover 1
1
2
3
4
5
8
7
9
10
6
3
11
13
12
Figure2

4
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation
a Template
1. Mark the vertical centerline on inside of door as follows:
• If stile is 4-1/2"wide or greater, measure 2-3/4"from doorstop.
• If stile is less than 4-1/2"wide, make A equal to 1/2 the width of
the exposed lock stile (when door is closed against stop).
2. Measure 37-5/8" above finished floor and draw horizontal line for
active case template.
3. Align template (T31207) for active case with centerline and tape.
4. Using crossbar hole centers for measuring, draw vertical centerline of
inactive case.
5. Measure 38-5/8" above finished floor and draw horizontal line for
inactive case template (1" higher than the active case).
6. Align template (T31206) for inactive case with centerline and tape.
7. Position top strike template (T31209) into place.
8. Center punch mounting holes for active and inactive case,
and top strike.
9. Drill and tap holes in door, per templates.
Figure4
TEMPLATE
T31207
TEMPLATE
T31206
TEMPLATE
T31209
Top latch
template
Door stop
38-5/8" Above
finished floor
37-5/8" Above
finished floor
Vertical for top latch,
bottom latch and active case
C
L
Horizontal of inactive case
holes
C
L
L
C
Vertical for top latch,
bottom latch and active case
C
L
A
Inside
face of
door
Finished Floor
5/8"
Max
Figure3

5
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
b Active Case
1. Remove cover from active case chassis.
2. Mount chassis to door as indicated in Figure5
and Figure6.
3. If installing a cylinder function, ensure hub
pin is in correct position. (Step 3c)
Note
Active case is larger than inactive case.
Figure7
Wood: #10 x 1-1/4"
Phillips flat head
(Total = 4)
Metal: #10-24 x 3/4"
Phillips flat under cut
(Total = 4)
Active case mounting screws - Actual size
Active case mounting screws - Actual size
c Chassis
For ED3457A (Nightlatch) long end of pin faces down. Cylinder turns 180° in both directions. (Figure 8)
For ED3455A/ED3455AT (Classroom) long end of pin faces up. Cylinder turns 360° to the left or
right. (Figure 9)
Cylinder
hub
Hub pin up for
55T function
Figure8 Figure9
Figure5
Active case side
(away from
door hinge)
Hinge
side
Figure6

6
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
d Inactive Case
1. Remove cover from inactive case chassis.
2. Mount chassis to door as indicated in Figure10 and Figure11.
Note
Active case is larger than inactive case.
Figure12
Wood: #10 x 1-1/4"
Phillips flat head
(Total = 4)
Metal: #10-24 x 3/4"
Phillips flat under cut
(Total = 4)
Inactive case mounting screws - Actual size
Inactive case mounting screws - Actual size
e Outside Trim
1. Thread cylinder into outside trim (if applicable).
2. Slide through-bolt screws through inside chassis and door.
3. Align outside trim with exposed through-bolt screws and secure.
1/4 -20 x 2-3/8"
Phillips Flat Head
(Total = 2)
Outside trim mounting screws - Actual size
Figure14
#10-24 x 2"
Phillips Oval Head
Machine Screw
(Total = 2)
Cylinder mounting screws - Actual size
Figure10
Inactive case
side (near
door hinge)
Hinge
side
Figure11
Figure13
Outside trim
Chassis
Door

7
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
f Top Latch and Rod
1. Remove cover.
2. Screw top rod into top latch chassis
halfway. (Figure15)
3. Confirm crossbar arm is NOT in
dogged position.
4. Remove top rod pin from active
chassis and slide top rod into
active chassis. (Figure16)
5. Attach top latch chassis to door
with screws according
to template.
Note
Use through-bolt screws for fire rated doors.
6. Ensure top latch bolt is fully extended.
7. Rotate rod until upper hole (see detail)
aligns with hole in active chassis and
insert rod adjustment pin.
g Mount Bottom Rod Assembly
1. Remove cover.
2. Position bottom case on door,
centered on vertical center line.
Raise or lower to achieve gap
indicated for strike application.
(Figure18)
3. Mark and center punch mounting holes for bottom latch.
4. Drill and tap mounting holes.
5. Screw bottom rod into bottom latch chassis until finger tight.
Figure15
Figure16
Active Chassis
Top rod
Top latch cover
Top latch chassis
Rod adjustment pin
Wood: #10 x 1-1/4"
Phillips flat head
(Total = 4)
Outside trim mounting screws - Actual size
Figure17
Metal: #10-24 x 3/4"
Phillips Flat under
cut (Total = 4)
Cylinder mounting screws - Actual size
Mortise applied strikes Surface applied strike Latch track thresholds
(by others)
1/4" 1/8" 1/8"
Figure18

8
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
g Mount Bottom Rod Assembly (cont.)
6. Confirm crossbar arm is NOT in dogged position.
7. Remove bottom rod pin from active chassis and slide bottom rod into active chassis.
8. Attach bottom latch chassis to door.
Note
Use through-bolt screws for fire rated doors.
9. Ensure bottom latch bolt is fully extended.
10.Rotate rod until middle hole aligns with hole in active chassis and insert rod adjustment pin.
h Adjustment
1. Depress crossbar arm to verify top latch goes into holdback.
2. If latch does not go into holdback, pull out the adjustment
pin. Rotate top rod counterclockwise one complete turn,
reinsert pin and test again. Continue this step until
holdback is achieved.
Notes
• If there is minimal thread engagement with top latch
chassis, use lower hole in rod to secure to active chassis.
• If rod is rotated too far into top latch, engagement with top strike
will not occur or will be minimal. Rotate rod counterclockwise for additional engagement.
i Top Strike
1. Align top strike with holes on doorstop of frame and secure.
Note
Align thick end of strike closest to door.
2. Close door and verify engagement of top strike and latch.
Wood: #12 x 1-1/2"
Phillips Flat Head
(Total = 2)
Top strike mounting screws - Actual size
Metal: #12-24 x 1"
Phillips Flat Head
(Total = 2)
Top strike mounting screws - Actual size
Metal: #10-24 x 3/4"
Phillips Round Head
(Total = 2)
Top strike mounting screws - Actual size
Figure21
Rod
adjustment
pin
Figure19
Centerline
Top
strike
plate
Top latch
assembly
Figure20

9
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
j Mount Bottom Strike
Mark and install according to appropriate template and the following information. For surface -applied
strikes:
1. Transfer vertical centerline to floor or threshold and mark.
2. Center strike on the marked line.
3. Mark mounting holes. (If using Flush Bottom Strike (S03), mark mounting holes and outline of strike.)
4. Drill holes for screws.
5. Mount strike with screws provided.
6. Tighten screws.
Figure23
Metal: #12-24 x 1/2"
Phillips Flat Head
(Total = 2)
Surface Projecting Bottom Strike
Mounting Screws Actual Size
Surface Projecting Bottom Strike
Mounting Screws Actual Size
Wood: #12 x 1"
Phillips Flat Head
(Total = 2)
1/4 -20 x 2" Phillips
Flat Head (Total = 2)
Flush Bottom Strike Mounting Screws - Actual Size
Surface Projecting
Bottom Strike
Flush Bottom Strike
(S03)
Figure22

10
ED3400/ED3400A Series
Installation Instructions
Surface Vertical Rod
FM361 04/20
Copyright © 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation (cont.)
k Covers
1. Attach covers to both case chassis and latch chassis.
2. Tighten all screws.
T
Inactive Case Chassis Active Case Chassis
Top Latch Chassis
Bottom Latch Chassis
Figure24
#8-32 x 5/16" Phillips
Oval Head (Total = 8)
#8-32 x 7/32" Phillips
Oval Head (Total = 8)
Latch Chassis Screws - Actual Size
Case Chassis Screws - Actual Size
Figure25