Assa Abloy SARGENT KP8977 Guide

Instructions for Installation of
Keypad Rim/Mortise Exit Devices
KP8877 and KP8878
KP8977 and KP8978
KP8877 KP8978
A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Groupcompany.
All rights reserved. Reproduction in whole or in part without the express written permission of
Sargent Manufacturing Company is prohibited.

Copyright © 2018 Sargent Manufacturing Company, an ASSA ABLOY Groupcompany. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.
Table of Contents
Items Supplied.......................................................................1
Parts Breakdown...................................................................2
Rim Installation Instructions for KP8800 Series..................4
Mortise Installation Instructions for KP8900 Series..........10
Programming Instructions..................................................19
Programming Instructions Française................................ 23
Supplemental – Individual “Door” Log Sheet ....................26
800-810-WIRE (9473) • www.sargentlock.com • A7137C
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KP8877/KP8878 x ET x Lever Design
Keypad Operated RIM Exit Device
1 Items Supplied with Exit Device
Items included in your KP8877 and KP8977 Series Exit Device carton:
• Outside Escutcheon with Keypad
• Outside motorized Trim Assembly
• Exit Device
• Mortise cylinder for KP8977
• Rim cylinder for KP8877
• Inside Escutcheon with Circuit Board and Battery Pack
• 4 ‘C’ alkaline batteries
• Screw Pack
Items included in your KP8878 and KP8978 Series Exit Device Carton:
• Outside Escutcheon with Keypad
• Outside Motorized Trim Assembly
• Exit Device
• Inside Escutcheon with Circuit Board and Battery Pack
• 4 ‘C’ alkaline batteries
• Screw Pack
Remote
unlocking
connector
placement
Inside of
door
• Printer Paper (6 Rolls) - 52-0034 used for infrared printers
• Auxiliary Power Unit (APU) 52-2065 - used to unlock unit if
batteries are too weak and cylinder is not used
• Infrared Printer - 52-2069 - used to download the user and
transaction type
• Remote Unlocking - 52-2071 - used for remote unlocking
of motorized “ET” outside trim
Optional Equipment
4 A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproductions in whole or in part without express written permission of Sargent Manufacturing Company is prohibited.
01/31/18

KP8877/KP8878 x ET x Lever Design
Keypad Operated RIM Exit Device
2 Parts Breakdown
ITEM # PART # DESCRIPTION QTY
152-2340 *Outside Escutcheon Assembly (with keypad assy) 1
52-0004 *Outside Escutcheon only 1
1a 52-2299 Keypad (with ribbon cable) less escutcheon 1
1b 52-2303 Screw Pack (Includes 1c, 1d, 2d, 2e) 1
1c 52-0033 Fire Stop Plate 1
1d 01-1500 Fire Stop Plate screws 2
52-0254 Optional Keypad Weatherseal Gasket (exterior use),
not shown
1
252-2302 *Inside Escutcheon Assembly (with controller assy) 1
52-0087 *Inside Escutcheon only 1
2a 52-2561 Controller Assembly (with battery housing) 1
2b 52-0069 Battery Cover 1
2c 01-1212 Security Screw 1
2d 01-0297 Security Tool 1
2e 01-1119 Top Escutcheon thru-bolt 1
*3 Consult
Factory
*ET Assembly (with cylinder & motor assy) 1
*ET Assembly (without cylinder & motor assy) 1
3a 68-7546 Motor Actuator Assembly 1
52-5654 Ecoflex ET Harness 2
3b 01-4451 ET thru-bolts 2
3c 13-0074 Cylinder Retaining screws 1
52-0263 Optional ET Trim Weatherseal Gasket (exterior use),
not shown
468-4261 Center Case Assembly - LHRB & RHRB (standard) 1
4a 68-4263 Center Case Assembly - LHRB (12-) & RHRB (12-) 1
4b 68-0406 *Chassis Cover 1
97-0052 *Chassis Cover screws 4
* Specify finish
3
1a
8877
ONLY
(#34)
1
Door
3a
2a
1b
2a
Outside of door Inside of door
2
4
3b
2
1b
2e
2b
1b
3b
3c
4b
2d
4a
1b 1c 1d
2c
5 A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproductions in whole or in part without express written permission of Sargent Manufacturing Company is prohibited.
01/31/18

KP8877/KP8878 x ET x Lever Design
Keypad Operated RIM Exit Device
2
* Specify finish
3
1a
8877
ONLY
(#34)
2c
Door
3a
2a
1b
2a
Outside of door Inside of door
5
2
4
3b
1b
2e
2b
1b
3b
4b
2d
4a
Parts Breakdown (Continued)
3
ITEM # PART # DESCRIPTION QTY
1 52-2340 *Outside Escutcheon Assembly (with keypad assy) 1
52-0004 *Outside Escutcheon only 1
1a 52-2299 Keypad (with ribbon cable) less escutcheon 1
1b 52-2303 Screw Pack (Includes 1c, 1d, 2d, 2e) 1
1c 52-0033 Fire Stop Plate 1
1d 01-1500 Fire Stop Plate screws 2
- 52-0254 Optional Keypad Weatherseal Gasket (exterior use),
not shown
1
2 52-2302 *Inside Escutcheon Assembly (with controller assy) 1
52-0087 *Inside Escutcheon only 1
2a 52-2561 Controller Assembly (with battery housing) 1
2b 52-0069 Battery Cover 1
2c 01-1212 Security Screw 1
2d 01-0297 Security Tool 1
2e 01-1119 Top Escutcheon thru-bolt 1
3 Consult
Factory
*ET Assembly (with cylinder) 1
*ET Assembly (without cylinder) 1
3a 68-7546 Motor Actuator Assembly 1
3b 52-5654 Ecoflex ET Harness 1
- 52-0263 Optional ET Trim Weatherseal Gasket for exterior use,
(not shown)
1
468-2172 Center Case Assembly - LHRB (standard and 12-) 1
68-2173 Center Case Assembly - RHRB (standard and 12-) 1
4a 68-0407 *Chassis Cover 1
4b 97-0052 *Chassis Cover screws 4
5 99-2401 Mortise Lockbody - LHRB 1
99-2402 Mortise Lockbody - RHRB 1
1c
1b 1d
1
6 A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproductions in whole or in part without express written permission of Sargent Manufacturing Company is prohibited.
01/31/18

KP8877/KP8878 x ET x Lever Design
Keypad Operated RIM Exit Device
3 Rim Installation Instructions for KP8800 Series
NOTE: BEFORE STARTING
• This device is non-handed
• Door should be fitted and hung
• Verify box label for size of exit device, function and hand
• Install mullion in frame, if used
Step #1 Exit Hardware & Door Prep
Prep door according to installation instruction sheet A6770.
Left Hand
Reverse Bevel
“LHRB” Outside
Right Hand
Reverse Bevel
“RHRB”
Inside
7 A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproductions in whole or in part without express written permission of Sargent Manufacturing Company is prohibited.
01/31/18

KP8877/KP8878 x ET x Lever Design
Keypad Operated RIM Exit Device
3 Rim Installation Instructions for KP8800 Series (Continued)
(#34)
Cylinder
Outside
of door
Wire
harness ET control
Outside
of door
Inside of
door
(2) 1/4 - 20 x 2 3/8’’
Flat head machine
screws
Wire harness
Exit chassis
Exit chassis
Wire harness
(4) #10 Wood screws or
#10-24 machine screws
(2) #12-24 x 1- 7 ⁄ 8 ‘’
connecting screws
Inside
of door
1. Outside Trim
• Route harness through under cut of cylinderhole
and out to other side of door
• Mount “ET” control onto door
Center line for
(2) 1/4 - 20 x 2-3/8’’
flat head
machine screws
3. Cylinder Installation (KP8877 & 12-KP8877)
• Insert cylinder into “ET” control
• Mate cylinder tailpiece into hub of exit device
chassis
• Make sure “ET” harness is clear of cylinder and
cylinder tailpiece
C For (2) #12-24 x 1-7/8”
connecting screws
2. Inside Trim
• Route “ET” harness along track cutout for wood doors andac-
cess hole for metal doors
• Mount exit chassis carefully. DO NOT PINCH HARNESS WIRES
• “ET” spindle will engage into the hub of exit device chassis
• Secure chassis with (2) 1/4-20 x 2-3/8” flat head-
machine screws
4. Securing Cylinder
• Secure cylinder to exit chassis using (2) #12-24
x 1-7/8” connecting screws
• Fasten exit chassis to door using (4) #10 wood
screws or #10-24 machine screws
5
Step #2 Install Outside & Inside Trim
8 A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproductions in whole or in part without express written permission of Sargent Manufacturing Company is prohibited.
01/31/18

KP8877/KP8878 x ET x Lever Design
Keypad Operated RIM Exit Device
CL OF 1-1/2” Dia.
1-1/2’’
1-1/2’’ Dia.
(2) 1/8” Dia. hole can be
drilled if the door is not
supplied with them
7/8’’
Slot
(2) Self tapping
screws #8 x 1/2”
for wood & metal
doors
Step #3 Apply Fire Stop Plate
1. Fire stop plate for 12-devices
• Fire stop plate required in all fire rated doors (12-)
• Drill (2) 1/8” diameter holes if the door is not supplied with them
• Secure fire stop plate to door with (2) #8 x 1/2” self tapping screws
Inside of
door
NOTE: Fire stop plate is required
on all fire rated doors
Outside of
door
3 Rim Installation Instructions for KP8800 Series (Continued)
9 A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproductions in whole or in part without express written permission of Sargent Manufacturing Company is prohibited.
01/31/18

KP8877/KP8878 x ET x Lever Design
Keypad Operated RIM Exit Device
3
1. Insert wires and connector from the outside of the
door,through the fire stop plate (if required)
• For non-12- exit devices, feed wire harness from
keypad assembly through hole in door
Inside
of door
C
Lower
lug
Fire
stop
plate
Connector & Wires
go through fire stop
plate
Lower
lug
Outside
of door
Inside of
door
Connector &
wires through
fire stop plate
Flat
washer
#8-32 Pan head
screw
Inside
of door
Outside
of door
Rim Installation Instructions for
KP8800 Series (Continued)
• From the inside of the door, use the
#8-32 x 1-1/4” pan head screw
with the flat washer to attach the
escutcheon using the lower lug
• Straighten keypad escutcheon
and tighten the #8-32 x 1-1/4”
pan head screw
Step #4 Outside Keypad Escutcheon
10 A7137C
Copyright © 2018, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproductions in whole or in part without express written permission of Sargent Manufacturing Company is prohibited.
01/31/18