Assa Abloy Corbin Russwin Access 800 9800 TCWI1 Series User manual

Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
Installation Instructions
For 9800 TWCI1 & TCPIP1 Series Trim by ED5000 Series
with SecureBolt™ and Rim Exit Devices
Attention Installer
Please read these instructions carefully to prevent missing important steps.
Please Note: Improper installations may result in damage to the lock and void the factory warranty.
Important: The accuracy of the door preparation is critical for proper functioning and security of this lock.
Misalignment can cause premature wear and a lessening of security.
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
CAUTION
TEST FOR
PROPER OPERATION
BEFORE CLOSING
DOOR
For installation assistance contact Corbin Russwin Inc., at 1-800-810-WIRE (9473)
FM336 10/18
WARNING
This product can expose
you to lead which is
known to the state of
California to cause cancer
and birth defects or other
reproductive harm. For
more information go to
www.P65warnings.ca.gov.
08/2018

FCC:
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Industry Canada:
The term “IC:” before the radio certification number only signifies that Industry Canada technical specifications
were met.
This Class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
Cet appareillage numérique de la classe B répond à toutes les exigences de l’interférence canadienne causant des-
règlements d’équipement. L’opération est sujette aux deux conditions suivantes: (1) ce dispositif peut ne pas causer
l’interférence nocive, et (2) ce dispositif doit accepter n’importe quelle interférence reçue, y compris l’interférence qui
peut causer l’opération peu désirée.
Changes or modifications to this unit not expressly approved by ASSA ABLOY Inc.
could void the user’s authority to operate the equipment.
!
1) Warning................................................................................2
2) General Description/Specifications/Features ....................3
3) 9800 TWC1 Series Trim Product Illustration.......................4
4) Installation Instructions......................................................5
5) Operational Check ............................................................10
6) Hard Wiring Options .........................................................11
7) PIP (PoE) Wiring Options ..................................................12
Table of Contents
1) Warning
WARNING: To comply with “Fire Listed” doors, only alkaline batteries must be used.
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
2

3
FM336 9800 TCWI1 Series
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
The Corbin Russwin Access 800 TCWI1 Rim, SecureBolt™ Exit Device is designed for applications
requiring wireless access control. The TCWI1 is a self-contained microprocessor-controlled access
control product with non-volatile memory. It is able to utilize the existing wireless LAN 802.11 b/g in
order to communicate with the access control system. The TCWI1 lock will hold a total of 2000 different
user codes. This product is operated by six (6) “AA” alkaline batteries or by Corbin Russwin 784 9VDC
power supply. Corbin Russwin Access 800 TCWI1 Rim, SecureBolt™ Exit Devices are designed with
quality components to provide high security, performance and durability.
Using PoE technology coupled with approved third party software, this Access 800 TCWI1 Rim,
SecureBolt™ Exit Device offers a complete, integrated access control system.
The TCWI1 Rim, SecureBolt™ Exit Device may be used for both indoor and exterior applications.
A weather-protective gasket is recommended for exterior applications.
HID and iCLASS are registered trademarks of HID Global Corporation.
2) General Description / Specifications / Features
Features
• 2400 users per lock; 10,000 event audit trail
• Multiple time zone and holiday
access scheduling
• Centralized lock management
• Real time door status monitoring
• First-In unlock configuration, either by time
or by user (selectable)
• Lock down capable
• Input Power: PoE Class 2 Device, as defined
by IEEE 802.3af
• Supports HID®125 kHz prox or 13.56 MHz
iCLASS®credentials (26 - 39 bit); supports
CSN reads for other common 13.56 MHz
cards, including MiFare, DesFire and Felica
Specifications
• Latch – 1/2" standard
• 3/4” throw fire rated double doors
• (optional) M16- prefix
• Inside lever retracts latch
Items Supplied with Exit Device Items
included with ED5 00 (S) (A) Rim or
SecureBolt Exit Device by 9800 TCWI1
Series Trim
• Outside Escutcheon with keypad
• Outside motorized Trim Assembly
• Exit Device
• Rim cylinder for 9834
• Inside Escutcheon with Circuit board and
battery Pack 6 "AA" alkaline batteries
• Screw Pack
• Locks furnished for 1-3/4" to 2" doors
• U.L. Listed
• Deadlocking latch
• For 2-1/4” doors specify option D214
• Cylinder override
• Outside lever controlled by keypad,
or key retracts latch

FM336 9800 TCWI1 Series
4
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
3) 9800 TCWI1 Series Trim Product Illustration
SecureBolt™ Shown

5
FM336 9800 TCWI1 Series
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
2Prep door according to supplied Corbin Russwin Inc. door marker.
This device is not handed, however the Trim assembly is handed. Door should be fitted and
hung. Verify box label for size of exit device, function and hand.
1
Attach Fire Stop Plate
using (2) #8x 1/2"
Self-Tapping Screws
for Wood and Metal
Doors
CL of 1-1/2 Dia.
Fire Stop Plate required
for fire rated doors
(2) 1/8” Diameter
Holes Required
Hole for ribbon cable
1-1/2#
Outside of
Door
The Optional Conduit is available
for Non Fire rated doors to provide
weather protection for exterior
door applications. It is included in
the M99 Weathersesal Gasketing
Kit when ordered with the device.
If ordered separately, order part
number 794F909.
Install conduit half with recessed
panel "Not For Use On Fire Door"
visible from outside of door.
Outside
Left Hand
Reverse
“LHR”
Right Hand
Reverse
”RHR”
4) Installation Instructions
Inside

FM336 9800 TCWI1 Series
6
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
NOTE:
Lever return spring is handed. Hand of trim
cannot be changed without correct spring.
Lever return spring handing can be identified
by the color of the spring:
LHR, part number 651F618 (Red)
RHR, part number 651F628 (Blue)
1. Check cylinder components.
NOTE: Cylinders longer than 1-1/8" (29mm) will require collars. Refer to Cylinder Chart Below.
2. When required, cut cylinder tailpiece.
Correct length is 1/16" to 3/16" (2 to 5 mm) beyond cylinder housing cam.
Assembly of cylinder:
• Insert cylinder housing prongs into matching notches of escutcheon.
• Pass cylinder tailpiece thru cylinder collar (when required) and slot cylinder housing cam.
• Fasten cylinder in escutcheon recess of collar using (2) mounting screws.
(DO NOT OVER TIGHTEN SCREWS.)
3
Escutcheon Assembly:
Lever is handed, LHR (show)
Rim Cylinder
Cylinder Collar
(if necessary)
Cam must be postitioned as shown
when cylinder tailpiece is assembled
4) Installation Instructions

7
FM336 9800 TCWI1 Series
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
4) Installation Instructions
Sleeve
for Metal
Door
DPS
Harness
Ground
Connect RX connectors
(2)1/4 - 20
Oval head
screws
(2) Finish
washers
Motor Harness
DPS
Motor Harness
Trim assembly
Cover
Gasket
(optional)
Gasket Application:
Peel off the adhesive protective from
gasket. Feed trim assembly motor
harness through gasket opening as
shown and firmly press gasket to
escutcheon, aligning edge of gasket with
the edge of the escutcheon.
Outside Trim Assembly
1. Route motor harness pigtail thru 3/4" diameter hole "C" on inside of door and out other side through
trim assembly prep. Connect to trim assembly motor harness.
2. Route RX connector thru hole "C" on inside of door, thru race way between hole "C" and trim cutout,
and through 1/2" diameter hole "D" back to inside of door.
Connect to the RX connector from the device.
3. Mount trim assembly to door pulling slack wire from motor harness pigtail towards device side of door.
Be careful not to pinch harness wires.
4. When mounting trim, lift tailpiece to pass through hole on device side. Ensure tailpiece is in
vertical position.
5. Fasten trim assembly to door through holes "A" using (2) 1/4-20 oval head screws and two (2)
finish washers. Finger tighten only!
4

7
FM336 9800 TCWI1 Series
8
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
4) Installation Instructions
Installation of Outside Keypad Escutcheon
5
1a. For fire rated devices, feed keypad ribbon cable/connector and ground wire
from outside of door through fire stop plate and hole in door.
1b. For non fire rated exit devices, feed keypad ribbon cable/connector and
ground wire through hole in door.
2. Place escutcheon against door surface.
GASKET APPLICATION:
Peel off the adhesive protective paper from
gasket. Feed Keypad ribbon cable and ground
wire through gasket opening as shown and firmly
press gasket to escutcheon, aligning edge of
gasket with the edge of the escutcheon.
Keypad Ribbon Cable
Gasket
(optional)
Ground Wire
Fire Stop Plate

7 4) Installation Instructions
Battery Installation
1. Remove battery keeper by lifting top tab and pulling away from the unit.
2. Install (6) AA Batteries into controller compartment being careful to align +/-polarity properly.
3. Install Battery Keeper by first inserting bottom tabs in bottom slots of controller. Lift the top
tab over batteries and snap into position.
4. Attach battery cover to inside controller escutcheon making sure to line up tabs with
retaining slots in battery cover. Secure with security screw using security T20 bit.
CAUTION
DOOR MUST REMAIN OPEN
DURING INSTALLATION.
USE DOOR STOP.
TEST
FOR PROPER
OPERATION
BEFORE
CLOSING
DOOR
Tabs
Battery Polarity
Battery Keeper
Bottom Tabs
Retaining Slots
Security Screw
T20 bit
Top Tab
9
FM336 9800 TCWI1 Series
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
6

FM336 9800 TCWI1 Series
10
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
1. For exit devices without cylinder override trims, go to Step 3 below.
2. For Rim and Secure olt exit devices with 9834 Series cylinder override trims.
a. Insert key into cylinder and rotate.
b. While holding key in rotated position, operate outside lever to retract latch.
c. They should rotate freely and outside lever should retract latch.
3. Depress exit device pushpad to retract latch.
4. Use Proximity Card or Pin code set up with Lock Configuration Tool. This should unlock outside
lever and allow latch to be retracted. Please see Network Lock Configuration Tool User Manual
(WFMN1) for more information.
5) Operational Check

6) Hard Wiring Instructions
6.1 Important
1. Caution: Disconnect all input power before beginning installation to pre-
vent electrical shock and equipment damage.
2. Installer must be a trained, experienced service person.
3. All wiring must comply with applicable local electrical codes, ordinances
and regulations.
6.2 Installation Notes
1. With new applications, an ElectroLynx™ door harness with 8 and 4 pin con-
nectors will be pre-installed inside door by ASSA ABLOY door manufacturer when
specified during ordering process.
2. Wiring to pigtail harness is per facility wiring requirement. ElectroLynx™ connec-
tor terminations and wire colors all match.
3. If door does not have an ElectroLynx™ type door harness, cut connectors
off product and hard wire, or consult factory for appropriate mating harness.
6.3 ElectroLynx™ Connector System Notes:
The system is designed to be installation friendly with pluggable connectors from
the electric hinge through the door to the rail. The only wiring required is to the
loose wires on the pigtail harness assembly on the frame side of the electric hinge.
IMPORTANT:
The plug and receptacle connectors are designed to mate and lock together as
shown in the figure. Plug the connectors into each other with the locking mechanism
aligned as indicated.
Do NOT Force connectors on any other way.
Receptacle
Locking Mechanism
Plug
11
FM336 9800 TCWI1 Series
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.

12
FM336 9800 TCWI1 Series
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
Cable: CAT 5e or higher
24 AWG shielded with drain wire
JST
4-Pin
Molex-F Molex-F Molex-M
Cable: CAT 5e,
26 AWG stranded,
shielded, 100ohm
TIA/EIB-568-B Standard Wiring
RJ45-M
Molex-M
RJ45-F Jack
Cable: CAT 5e or higher
24 AWG shielded, 100ohm
Approved Software
B-Splice
Crimp Connector
Certified Integrator (CI) supplies and terminates
the B-Splice connector and the
Male RJ45 connector from harness to
end user provided facility cable
Supplied by End User
PoE Switch
PoE
Lock
Ceiling
Supplied by CI
C
B
A
PoE Patch Panel
Drain Wire Terminated on Rack
D
Ground
Ring Terminal
Secured to Lock
Mounting Plate
Drain Wire PoE Switch
Rack is
Terminated to
Earth Ground
Patch Cable:
PoE Panel to
PoE Switch
4-Pin
Molex
PoE Frame harness assembly
(From McKinney)
PoE data hinge (Patent Pending)
(From McKinney)
C. PoE Door harness*
(From McKinney)
D. Access 800 PIP (PoE Lock)
* Order of installation may vary.
Refer to appropriate sections for instructions.
Frame-Side
Harness
Assembly
(15' length)
24AWG
Stranded
Drain
Wire for
Earth
Ground in
15' Frame
Harness
Cable drain wire
concealed in
shrink tubing
7) PIP (PoE) Installation Wiring
1. PIP (PoE) Installation Wiring:
A
B
C
D

FM336 9800 TCWI1 Series
13
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
AFrame Harness Installation
Components and wire harness supplied by McKinney: Suggested installation.
RJ45-M
Molex-M
Cable: CAT 5e or higher
24 AWG shielded, 100ohm
B-Splice
Crimp Connector
Ceiling
Supplied by CI
Each of the hinge-side harness connectors should end up threaded
through a different access hole and matched to the same size pin
connector from the door harness:
• 4-pin male Molex connector.
• 6-pin male Molex connector with ground wire.
Notes:
• Connectors only go on one way. They cannot be plugged
to incorrect position.
• Do not force and do not offset connectors.
• Be sure they are completely seated (flush).
Cut end / ceiling-side PoE harness:
TIA/EIB-568-B Standard Wiring
1
2
3
4
5
6
7
8
Pair Number Wire PIN
1 White/Blue White/Blue 5
Blue 4
2 White/Orange White/Orange 1
Orange 2
3 White/Green White/Green 3
Green 6
4 White/Brown White/Brown 7
Brown 8
Do not confuse pair numbers with pin numbers. A pair number is
used for reference only (eg: 10BaseT Ethernet uses pairs 2 & 3). The
pin numbers indicate actual physical locations on the plug and jack.
1. Feed cut end of harness into hole on hinge-side through single
access hole.
2. Push one of the connectors back through hole and feed into
separate access hole.
Hinge side of PoE harness:
B
6-pin F
4-pin M
6-pin M
4-pin F
B
Drain Wire
Frame PoE Hinge (Patent Pending)
Frame-Side
Harness
Assembly
(15' length)
24AWG
Stranded
Drain
Wire for
Earth
Ground in
15' Frame
Harness
Cable drain wire
concealed in
shrink tubing
7) PIP (PoE) Installation Wiring (Continued)
Hinge-side harness connectors:
• 4-pin male molex connector
• 6-pin male molex connector with ground wire
Lock-side harness connectors:
• Ring terminal
• (2) 4-pin connectors

14
FM336 9800 TCWI1 Series
Copyright © 2018 Corbin Russwin, Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express
written permission of Corbin Russwin, Inc. is prohibited.
Hinge Installation
Order of installation may vary. Refer to appropriate sections for instructions.
Hinge-side harness connectors:
• 4-pin male Molex connector
• 6-pin male Molex connector with ground wire
Lock-side harness connectors:
• Ring terminal
• (2) 4-pin connectors:
• 4-pin Molex connector
• 4-pin connector
Notes:
• Connectors go on only one way. They cannot be plugged to incorrect position.
• Do not force and do not offset connectors.
• Be sure they are completely seated (flush).
C
Door Harness Installation
Order of installation may vary. Refer to appropriate sections for in-
structions.
1. Prop door open.
2. Tape the two lock-side 4-pin connectors to the ring terminal.
3. Using the ring terminal, carefully fish the assembly through the
door channel to the lock.
4. Remove tape from ring terminal and door harness connectors.
Hinge-side harness connectors:
• 4-pin male Molex connector
• 6-pin male Molex connector with ground wire
Lock-side harness connectors:
• Ring terminal
• (2) 4-pin connectors:
• 4-pin Molex connector
• 4-pin connector
Notes:
• Connectors go on only one way. They cannot be plugged to
incorrect position.
• Do not force and do not offset connectors.
• Be sure they are completely seated (flush).
D
JST
4-Pin
6-pin F 6-pin F 6-pin M
Cable: CAT 5e,
26 AWG stranded,
shielded, 100ohm
4-pin M 4-pin F
4-pin F
Drain Wire
PoE Hinge (Patent Pending)
Ring Terminal Secured
to Lock Mounting Plate
Ground
4-Pin
Molex
7) PIP (PoE) Installation Wiring (Continued)

Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037-4004 USA
800-810-WIRE (9473) • www.corbinrusswin.com
Copyright © 2018, Corbin Russwin, an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Corbin Russwin is prohibited.
ASSA ABLOY is the global leader in door opening solutions, dedicated to
satisfying end-user needs for security, safety and convenience. FM336-03/18

Corbin Russwin, Inc.
225 Episcopal Road
Berlin, CT 06037-4004 USA
800-810-WIRE (9473) • www.corbinrusswin.com
Copyright © 2018, Corbin Russwin, an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Corbin Russwin is prohibited.
ASSA ABLOY is the global leader in door opening solutions, dedicated to
satisfying end-user needs for security, safety and convenience. FM336-10/18