ATH-Heinl ATH W82 User manual

Handleiding
AT 150033
Bandenbalanceerapparaat ATH-W82
MSH equipment
Appelmarkt 7
1681 PE Zwaagdijk-Oost
Tel: [phone]
Fax: [phone]
Mail: [email protected] Website: www.msh-equipment.nl
Taal: engels

USER´S MANUAL
ATH W82

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 2 -
Index
INTRODUCTION .............................................................................................................................- 3 -
General Information ....................................................................................................................- 3 -
General specifications ..................................................................................................................- 4 -
Technical specifications................................................................................................................- 7 -
Packing ......................................................................................................................................- 8 -
Scope of delivery.......................................................................................................................- 10 -
INSTALLATION.............................................................................................................................- 13 -
Place of installation ...................................................................................................................- 13 -
Mounting..................................................................................................................................- 14 -
SETTING AND CALIBRATION.........................................................................................................- 23 -
System setting ..........................................................................................................................- 23 -
Calibration menu.......................................................................................................................- 24 -
Calibration of piezo transducer ...................................................................................................- 25 -
Calibration of the measuring device ............................................................................................- 26 -
Calibration of the wheel width measuring device..........................................................................- 28 -
OPERATION .................................................................................................................................- 29 -
Operation instruction.................................................................................................................- 29 -
Safety instructions.....................................................................................................................- 30 -
Utilization .................................................................................................................................- 31 -
MAINTENANCE .............................................................................................................................- 42 -
Error and remedy......................................................................................................................- 42 -
Troubleshooting........................................................................................................................- 43 -
Maintenance and service instructions ..........................................................................................- 44 -
DECLARATION OF CONFORMITY ...................................................................................................- 46 -
WARRANTY NOTE.........................................................................................................................- 47 -
SPARE PART BOOK .......................................................................................................................- 49 -
Machine ...................................................................................................................................- 50 -
Display.....................................................................................................................................- 52 -
Assistant body ..........................................................................................................................- 54 -
CPU .........................................................................................................................................- 55 -
Display board............................................................................................................................- 56 -
Power board .............................................................................................................................- 57 -
Pneumatic control board ............................................................................................................- 58 -
Air maintenance unit .................................................................................................................- 59 -
Pedal .......................................................................................................................................- 60 -
Solenoid valve...........................................................................................................................- 61 -
Lock cylinder ............................................................................................................................- 62 -
Motor.......................................................................................................................................- 63 -
Photocell ..................................................................................................................................- 64 -
Sensor .....................................................................................................................................- 65 -
Laser probe ..............................................................................................................................- 66 -
Main shaft ................................................................................................................................- 67 -
Balancing shaft .........................................................................................................................- 68 -
Support assembly of wheel cover ...............................................................................................- 69 -
Wheel guard.............................................................................................................................- 70 -
Internal gauge ..........................................................................................................................- 71 -
External gauge..........................................................................................................................- 73 -
Accessories...............................................................................................................................- 75 -
NOTES.........................................................................................................................................- 76 -

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 3 -
INTRODUCTION
General Information
THIS MANUAL IS AN INHERENT PART OF THE MACHINE.
IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.
THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM
NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.
ATTENTION: Follow the instructions to avoid injuries or damages.
TIP: Gives further information’s to the functions and tips for using the machine efficiently.
Protective clothes must be worn for all works on the described machine.
Name plate:
Note all information’s regarding the tire changer into the following gaps.
It is forbidden to remove the name plate from the tire changer.

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 4 -
General specifications
1. Main switch with emergency stop function
for switching on and off
2. Cone holder
3. Weights rack
4. Protective bow
5. Measuring device
6. Balancing shaft
7. Display
8. Operation panel
9. Pedal for fixing / loosing of the wheel
10. Rim width measuring device
7
2
1
8
3
5
9
6
4
10

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 5 -
Display of unbalance:
1) Selection of balancing programs
2) Distance from balancer to first position of
counter-weight
3) Diameter of wheel
4) Width of the wheel
5) Main menu
F1) Start
F2) Optimization program
F3) Diagnosis
F4) Settings
F5) Calibration program
5) Value of unbalance INSIDE
6) Value of unbalance OUTSIDE
7) Location of counter-weight INSIDE
8) Location of counter-weight OUTSIDE
5
7
8
2
1
3
4
6
7
5

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 6 -
10) Buttons for direction up-down-right-left
[OK]-button
11) Function buttons
12) [ESC]-button to cancel
13) [STOP]-button to exit
14) [START]-button to start
Operate the keys exclusively with your fingers. Never use sharp objects.
11
10
12
13
14

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 7 -
Technical specifications
Maximum wheel weight
< 65 kg
Wheel diameter
12 - 24 inch
Wheel width
1,5 - 20 inch
Maximum wheel diameter
800 mm
Balancing accuracy
+/- 1 g / 0,1 Oz
Measuring accuracy
>99%
Measuring time
7 - 12 s
Motor
0,25 kW
Electrical system
1/220V/50 Hz
Power consumption
<15W in Standby
Balancing speed
180 rpm
Protection class
IP 54
Noise level
<70 dB(A)
Shaft diameter
40 mm
Balancing programs
Dynamic mode (default)
Static mode
Standard „ALU-1“, „ALU-2“ mode
„ALU-S“ mode
Additional functions
OPT (Optimization) mode
HID (Behind spokes location) mode
Unit set up in g / Oz, mm / inch
Anchoring
Anchor bolts: M8 x 100
Anchor quantity
4 pieces
Dimension of the machine
(L x W x H)
approx. 1330 x 800 x 1700 mm
Weight net / gross
190 / 219 kg

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 8 -
Packing
Check the goods in the presence of the transporter.
Check the package for visible damage.
In the case of damage or defect, do not accept the goods.
Record the defect and amount of missing parts on the delivery note and report to the supplier.
Instructions for transport and storage:
- Carefully raise the load properly with suitable, in
faultless condition tools.
- Avoid jerks. Beware of bumps, crossbows, etc.
- Keep the removed packing parts in an area which
is inaccessible to children and animals until
disposal.
- Storage temperature: -10°C～+60 °C
- Humidity: 20%-95%
Dimension
Length
850 mm
Width
950 mm
Height
1270 mm
In the picture you will find the current scope of
delivery.

© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017
- 9 -
Additionally, you will find an accessory package
INSIDE the wheel balancer.
To get it you must tilt the machine slightly.
If something is missing in the scope of the delivery
(see packing list), please contact our sales
department.