Ath-heinl Ath w82 User manual

Handleiding

AT 150033

Bandenbalanceerapparaat ATH-W82

MSH equipment

Appelmarkt 7

1681 PE Zwaagdijk-Oost

Tel: 0228-561100

Fax: 0228-561112

Mail: [email protected] Website: www.msh-equipment.nl

Taal: engels

USER´S MANUAL

ATH W82

 
 
© Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Printing errors and technical changing´s reserved / Version: 02/2017 
- 2 - 
Index 
INTRODUCTION .............................................................................................................................- 3 -
General Information ....................................................................................................................- 3 -
General specifications ..................................................................................................................- 4 -
Technical specifications................................................................................................................- 7 -
Packing ......................................................................................................................................- 8 -
Scope of delivery.......................................................................................................................- 10 -
INSTALLATION.............................................................................................................................- 13 -
Place of installation ...................................................................................................................- 13 -
Mounting..................................................................................................................................- 14 -
SETTING AND CALIBRATION.........................................................................................................- 23 -
System setting ..........................................................................................................................- 23 -
Calibration menu.......................................................................................................................- 24 -
Calibration of piezo transducer ...................................................................................................- 25 -
Calibration of the measuring device ............................................................................................- 26 -
Calibration of the wheel width measuring device..........................................................................- 28 -
OPERATION .................................................................................................................................- 29 -
Operation instruction.................................................................................................................- 29 -
Safety instructions.....................................................................................................................- 30 -
Utilization .................................................................................................................................- 31 -
MAINTENANCE .............................................................................................................................- 42 -
Error and remedy......................................................................................................................- 42 -
Troubleshooting........................................................................................................................- 43 -
Maintenance and service instructions ..........................................................................................- 44 -
DECLARATION OF CONFORMITY ...................................................................................................- 46 -
WARRANTY NOTE.........................................................................................................................- 47 -
SPARE PART BOOK .......................................................................................................................- 49 -
Machine ...................................................................................................................................- 50 -
Display.....................................................................................................................................- 52 -
Assistant body ..........................................................................................................................- 54 -
CPU .........................................................................................................................................- 55 -
Display board............................................................................................................................- 56 -
Power board .............................................................................................................................- 57 -
Pneumatic control board ............................................................................................................- 58 -
Air maintenance unit .................................................................................................................- 59 -
Pedal .......................................................................................................................................- 60 -
Solenoid valve...........................................................................................................................- 61 -
Lock cylinder ............................................................................................................................- 62 -
Motor.......................................................................................................................................- 63 -
Photocell ..................................................................................................................................- 64 -
Sensor .....................................................................................................................................- 65 -
Laser probe ..............................................................................................................................- 66 -
Main shaft ................................................................................................................................- 67 -
Balancing shaft .........................................................................................................................- 68 -
Support assembly of wheel cover ...............................................................................................- 69 -
Wheel guard.............................................................................................................................- 70 -
Internal gauge ..........................................................................................................................- 71 -
External gauge..........................................................................................................................- 73 -
Accessories...............................................................................................................................- 75 -
NOTES.........................................................................................................................................- 76 -
 
 

- 3 -

INTRODUCTION

General Information

THIS MANUAL IS AN INHERENT PART OF THE MACHINE.

IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.

THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM

NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.

ATTENTION: Follow the instructions to avoid injuries or damages.

TIP: Gives further information’s to the functions and tips for using the machine efficiently.

Protective clothes must be worn for all works on the described machine.

Name plate:

Note all information’s regarding the tire changer into the following gaps.

It is forbidden to remove the name plate from the tire changer.

- 4 -

General specifications

1. Main switch with emergency stop function

for switching on and off

2. Cone holder

3. Weights rack

4. Protective bow

5. Measuring device

6. Balancing shaft

7. Display

8. Operation panel

9. Pedal for fixing / loosing of the wheel

10. Rim width measuring device

- 5 -

Display of unbalance:

1) Selection of balancing programs

2) Distance from balancer to first position of

counter-weight

3) Diameter of wheel

4) Width of the wheel

5) Main menu

F1) Start

F2) Optimization program

F3) Diagnosis

F4) Settings

F5) Calibration program

5) Value of unbalance INSIDE

6) Value of unbalance OUTSIDE

7) Location of counter-weight INSIDE

8) Location of counter-weight OUTSIDE

- 6 -

10) Buttons for direction up-down-right-left

[OK]-button

11) Function buttons

12) [ESC]-button to cancel

13) [STOP]-button to exit

14) [START]-button to start

Operate the keys exclusively with your fingers. Never use sharp objects.

- 7 -

Technical specifications

Maximum wheel weight

< 65 kg

Wheel diameter

12 - 24 inch

Wheel width

1,5 - 20 inch

Maximum wheel diameter

800 mm

Balancing accuracy

+/- 1 g / 0,1 Oz

Measuring accuracy

>99%

Measuring time

7 - 12 s

Motor

0,25 kW

Electrical system

1/220V/50 Hz

Power consumption

<15W in Standby

Balancing speed

180 rpm

Protection class

IP 54

Noise level

<70 dB(A)

Shaft diameter

40 mm

Balancing programs

Dynamic mode (default)

Static mode

Standard „ALU-1“, „ALU-2“ mode

„ALU-S“ mode

Additional functions

OPT (Optimization) mode

HID (Behind spokes location) mode

Unit set up in g / Oz, mm / inch

Anchoring

Anchor bolts: M8 x 100

Anchor quantity

4 pieces

Dimension of the machine

(L x W x H)

approx. 1330 x 800 x 1700 mm

Weight net / gross

190 / 219 kg

- 8 -

Packing

Check the goods in the presence of the transporter.

Check the package for visible damage.

In the case of damage or defect, do not accept the goods.

Record the defect and amount of missing parts on the delivery note and report to the supplier.

Instructions for transport and storage:

- Carefully raise the load properly with suitable, in

faultless condition tools.

- Avoid jerks. Beware of bumps, crossbows, etc.

- Keep the removed packing parts in an area which

is inaccessible to children and animals until

disposal.

- Storage temperature: -10°C～+60 °C

- Humidity: 20%-95%

Dimension

Length

850 mm

Width

950 mm

Height

1270 mm

In the picture you will find the current scope of

delivery.

- 9 -

Additionally, you will find an accessory package

INSIDE the wheel balancer.

To get it you must tilt the machine slightly.

If something is missing in the scope of the delivery

(see packing list), please contact our sales

department.

- 10 -

Scope of delivery

Two pair of keys for side cover

Wheel guard

Consisting of two plastic parts and one frame

with handle

19 inch LCD Monitor with bracket

- 11 -

Wheel calliper

Measuring range diameter: 10 –23 inch

Measuring range width: 3 –14 inch

Packing dimensions: 455 x 430 x 50 mm

Mechanism for wheel cover

Screw for fixing of wheel cover

Fixing materials

Packing dimensions: 350 x 230 x 160 mm

Accessory box

Packing dimensions: 385 x 240 x 280 mm

Adhesive weight remover

Counter-weight 5g

Counter-weight 10g

Counter-weight 35g

Counter-weight 50g

Counter-weight 100g

Counter-weight plier

Hex-keys

Cup for quick-nut

Rubber lip for cup

Anchor bolts

Shaft including tension spring

- 12 -

Screws for shaft

Fixing sleeve

Cone 45 –75 mm

Cone 70 –90 mm

Cone 88 –110 mm

Cone 105 –130 mm

Spacer for Cone 105 –130 mm

- 13 -

INSTALLATION

Place of installation

Operating temperature:

0-50 °C

Humidity:

≤85% by 30 °C

Sea level

≤1000m

Power connection & grounding cable (see technical data) is too made with plug or direct connection.

Necessary cable

See technical data

The installation of the machine is not allowed in wet rooms as well as in rooms with a risk of

explosion.

- 14 -

Mounting

This manual is not to be mounting instructions but only as a help for skilled technicians. For the

following works, suitable clothes must be worn and individual safety devices must be made.

An incorrect mounting and setting excludes warranty and liability.

1. Mounting of the wheel balancer

a. Lift the wheel balancer from the pallet, use hereby solely the intended support points. In no

case lift the machine at other points as e.g. the shaft, the display or the accessory plate.

b. The machine must stand firmly on the floor at the intended support points, if necessary

there must be used washers.

2. Fixing with security anchors:

a. Bore holes, pay attention in doing so

to the necessary boring depth A and

the boring diameter of the anchor

manufacturer

b. Clean the inner of the holes

c. Put the anchor bolts into the holes

until you reach the bottom of the

hole.

d. Tighten the nut with the necessary

torque specified by the

manufacturer. Clamping thickness B

depends on flooring.

The wheel balancer must be fixed firmly on the floor for achieving an exact balancing result.

- 15 -

3. Installing of balancing shaft

Clean the support before installation of the shaft.

Place broth marks on a line.

By help of the finger the user can pressure

the inner shaft to the machine and begin with the

rotation for fixing the shaft.

As soon as the shaft is completely screwed in,

both marks are not in line anymore.

Turn the shaft backwards until the marks are in

line again.

- 16 -

As soon as the position is correctly the shaft can

be fixed by help of the screws.

4. Installing of wheel cover

Remove the upper cover of the box.

Fixing the mechanism on the balancer chassis by

help of the screws, spring rings and washers.

Connect the mechanism on the specified

connection port. Add cover of the box again on top

and fix it.

- 17 -

Remove the handle of the frame for the wheel

cover.

Remove the fixing screw on the shaft of the

mechanism.

At first place the backside of wheel cover on the

shaft.

Than take the frame and slide it through the

backside wheel cover onto the shaft.

- 18 -

Now slide the front side of the wheel cover on the

frame.

Connect both parts together and fix them by using

two screws on the side.

Locate again the fixing screw on the shaft of the

mechanism.

Install the handle on the frame.

5. Install the monitor

Attach the monitor support on the balancer by

using the four screws.

Remove the upper two screws of the cable channel

to place the connection cables of the monitor

inside of this channel.

- 19 -

Now connect the cables to the balancer.

Install the monitor on the holder by using the four

screws,

Connect the cables to the monitor.

Add again the two top screws on the channel.

6. Install of tire width gauge

Install the support on the frame of the wheel

cover.

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