Ath-heinl W22 User manual

USER´S MANUAL

ATH W22

- 2 -

INHALT

INTRODUCTION .............................................................................................................................- 3 -

General information.....................................................................................................................- 3 -

General description .....................................................................................................................- 4 -

Technical data ............................................................................................................................- 7 -

Packing ......................................................................................................................................- 8 -

Scope of delivery.......................................................................................................................- 10 -

INSTALLATION.............................................................................................................................- 13 -

Place of installation ...................................................................................................................- 13 -

Mounting..................................................................................................................................- 14 -

SETTING AND CALIBRATION.........................................................................................................- 19 -

System setting ..........................................................................................................................- 19 -

Calibration of piezo transducer ...................................................................................................- 20 -

OPERATION .................................................................................................................................- 21 -

Operation instruction.................................................................................................................- 21 -

Safety instructions.....................................................................................................................- 22 -

Utilization .................................................................................................................................- 23 -

MAINTENANCE .............................................................................................................................- 31 -

Error and remedy......................................................................................................................- 31 -

Troubleshooting........................................................................................................................- 32 -

Maintenance and service instructions ..........................................................................................- 33 -

DECLARATION OF CONFORMITY ...................................................................................................- 34 -

WARRANTY NOTE.........................................................................................................................- 35 -

SPARE PART BOOK .......................................................................................................................- 37 -

Machine ...................................................................................................................................- 38 -

Display.....................................................................................................................................- 40 -

Accessory .................................................................................................................................- 41 -

Hood Mounting .........................................................................................................................- 42 -

Hood........................................................................................................................................- 43 -

Motor.......................................................................................................................................- 44 -

Main shaft ................................................................................................................................- 45 -

Sensor .....................................................................................................................................- 46 -

Encoder....................................................................................................................................- 47 -

Brake .......................................................................................................................................- 48 -

Power board .............................................................................................................................- 50 -

Distance arm ............................................................................................................................- 51 -

Laser........................................................................................................................................- 53 -

Computer board........................................................................................................................- 54 -

NOTES.........................................................................................................................................- 55 -

- 3 -

INTRODUCTION

General information

THIS MANUAL IS AN INHERENT PART OF THE MACHINE.

IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.

THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM

NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.

ATTENTION: Follow the instructions to avoid injuries or damages.

TIP: Gives further information’s to the functions and tips for using the machine efficiently.

Protective clothes must be worn for all works on the described machine.

Name plate:

Note all information’s regarding the tire changer into the following gaps.

It is forbidden to remove the name plate from the tire changer.

- 4 -

General description

1. Main switch with emergency stop function

for switching on and off

2. Cone holder

3. Weights rack

4. Protective bow

5. Measuring device

6. Balancing shaft

7. Display

8. Operation panel

9. Brake pedal

- 5 -

1) Display INNER unbalance

2) Display OUTER unbalance

3) Indicator: Position of INNER unbalance

4) Indicator: Position of OUTER unbalance

5) Mode indicator

6) Indicator lamp for measuring unit mm or inch

7) Display unbalance STATIC

8) Indicator lamp for measuring unit g or oz

9) Indicator for weight position

- 6 -

Distance rim to machine

Rim width

Rim diameter

Calibration button

Sef test

Switchover DYNAMIC/STATIC

ALU program selection

Optimization program

Display of exact unbalance <5g

Switchover for input parameters

-button

Do only use your fingers for operating the machine. In no case use sharp objects.

- 7 -

Technical data

Maximum wheel weight

< 65 kg

Rim diameter

12 - 24 inch

Rim width

1,5 - 20 inch

Maximum wheel diameter

800 mm

Balancing accuracy

+/- 1 g / 0,1 Oz

Accuracy of measurement

>99%

Cycle time

7 - 12 s

Motor

0,25 kW

Power supply

1/220V/50 Hz

Power consumption

<15W in standby

Revolutions per minute

180 rpm

Protection type

IP 54

Noise level in operation

<70 dB(A)

Shaft diameter

40 mm

Balancing programs

Mode “Dynamic” (Standard)

Mode “Static”

Standard “ALU-1”, “ALU-2” -Mode

Mode “ALU-S”

Additional functions

OPT (Optimization) –Mode

HID (weight positioning behind spokes) –Mode

Setting of measuring units in g / Oz, mm / inch

Anchoring

Bolt anchors: M8 x 100

Quantity anchors

3 pieces

Dimension

(L x W x H)

approx. 1330 x 800 x 1700 mm

Net / Gross weight

75 / 127 kg

- 8 -

Packing

Check the delivery in presence of the forwarder.

Check the goods for visual damages. If something is missing in the scope of delivery (see packing list)

note it on the forwarder´s documents and inform your distributor (also in case of visual damages).

If there is a damage or if goods are missing refuse delivery, note it also on the documents and inform your

distributor.

Instructions for transport and storage:

- Lift with care, using suitable means of

support for the load, in perfect working

order.

- Avoid sudden jolts and tugs, watch out

for uneven surfaces, bumps etc.

- After removing the packing, check that

they are taken to special waste collecting

areas inaccessible to children and animals

as long as they are not disposed.

- Warehouse temperature: -10℃～+60 °C

- Air humidity: 20%-95%

Dimension

1.160 mm

980 mm

790 mm

The attached picture shows the content of

package.

- 9 -

Additionally, there is an accessory package INSIDE

the balancing machine.

To get access to this package you must tilt the

machine slightly and take the carton.

If anything is missing in the delivery (see packing

list), contact our sales department.

- 10 -

Scope of delivery

Wheel guard

Consists of two plastic bows and a frame with

handle

LED Monitor with support

- 11 -

Rim measuring gauge

Measuring range diameter: 10 - 23 inches

Measuring range width: 3 - 14 inches

Packing dimensions: 455 x 430 x 50 mm

Wheel guard mechanism

screw for wheel guard

Packing dimensions: 350 x 230 x 160 mm

Accessories box

Packing dimensions: 385 x 240 x 280 mm

Stick-on counterweight remoover

Clip-on counterweight 5g

Clip-on counterweight 10g

Clip-on counterweight 35g

Clip-on counterweight 50g

Clip-on counterweight 100g

Weight plier

Hex keys

Cup for quick nut

Rubber lip for cup of quick nut

Tension spring

Anchor bolts

- 12 -

Balancer shaft

Screw for shaft

Quick nut

Cone 45 –75 mm

Cone 70 –90 mm

Cone 88 –110 mm

Cone 105 –130 mm

Adaptor-Ring for big cone 105 –130 mm

- 13 -

INSTALLATION

Place of installation

Admitted operation temperature:

0-50 °C

Maximum admitted air humidity:

≤85% at 30 °C

Height over sea level:

≤1000m

Power connection and ground cable (see technical data) could be made in form of plug device (socket and

plug) or a fixed connection.

Necessary supply lines:

see technical data

The installation of the machine is not allowed in wet rooms as well as in rooms with a risk of

explosion.

- 14 -

Mounting

This manual is not to be mounting instructions but only as a help for skilled technicians. For the

following works, suitable clothes must be worn and individual safety devices must be made.

An incorrect mounting and setting excludes warranty and liability.

1. Mounting of the wheel balancer

a. Lift the wheel balancer from the pallet, use hereby solely the intended support points. In no

case lift the machine at other points as e.g. the shaft, the display or the accessory plate.

b. The machine must stand firmly on the floor at the intended support points, if necessary

there must be used washers.

2. Fixing with security anchors:

a. Bore holes, pay attention in doing so

to the necessary boring depth A and

the boring diameter of the anchor

manufacturer

b. Clean the inner of the holes

c. Put the anchor bolts into the holes

until you reach the bottom of the

hole.

d. Tighten the nut with the necessary

torque specified by the manufacturer.

Clamping thickness B depends on

flooring.

The wheel balancer must be fixed firmly on the floor for achieving an exact balancing result.

- 15 -

3. Mounting of balancing shaft

Clean the adaptor before mounting the balancing

shaft

!!! Before fixing it has to be payed attention to that

both markings fit together!!!

Now fix the balancing shaft to the clamping cup with

the attached screw.

- 16 -

4. Mounting of protective bow

Remove the top cover of the wheel cover

mechanism.

Fix this by using the four attached screws, washers

and spring rings on the machine.

Connect the mechanism on the machine and attach

the top cover.

Remove the handle bar on the frame of wheel

cover.

Remove the screw for fixing the frame on the wheel

cover mechanism.

- 17 -

Place at first the back part of the wheel cover on the

frame of the wheel cover.

After this place the complete part on the shaft of

the wheel cover mechanism.

Place now the front part of the cover on the frame

Connect the both parts and fix them by using the

attached screws.

Fix the complete wheel cover with the screw on the

main shaft of the wheel cover mechanism.

Add again the handle bar on the frame.

- 18 -

5. Installation of the display

Fix the support of display by using the four attached

screws on the machine body.

Remove the top two screws of the cover to add the

cables into the cable canal.

Connect now the cables on the machine.

Fix the monitor on the support by using the

attached screws.

Connect the cables with the display.

At the end add again the both screws of the cover.

6. Electrical connection

Here, the general and local regulations must be observed. Therefore, this step must be performed

only by an expert. Pay attention to the correct current supply. (see technical data).

The main connection cable of the machine is to be fitted with a plug that meets the appropriate

standards. If the machine is connected directly (without plug), it is recommended to secure the circuit

breaker for the balancing machine with a padlock, so that only the appropriate personnel have access.

Connect the machine with an own connection and an own suitable circuit breaker.

- 19 -

SETTING AND CALIBRATION

System setting

By means of the system setting the basic settings can be determined.

Display of unbalance g / oz

Automatic start when closing the protective bow On / Out

Calibration program

HID program

- 20 -

Calibration of piezo transducer

The machine MUST BE calibrated after the fixing and minimum before the season or after a longer

standstill.

Clamp an already balanced wheel (14” or 15“) and input the

parameters (see Utilization, item 4).

For getting into the calibration system you must press the adjacent

key combination:

1. First press the button

and then additional the button

2. Now appears in the display

CAL –CAL

and the indicators are

blinking

3. Release the buttons only when the indicators are blinking

regular.

By pressing the button START or closing the protection bow the

balancing cycle for the calibration will be started.

After the balancing cycle appears the adjacent display.

Position the calibration weight (100g) on the INNER side of the rim.

By pressing the START button or closing the protection bow the

second balancing cycle for the calibration will be started.

After the balancing cycle appears the adjacent display.

Position the calibration weight (100g) on the OUTER side of the rim.

Press again the button START or close the protection bow for finishing

the calibration.

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