Atlas Equipment OH-10X User manual

CONTENTS
Product Features and Specifications ..............................................1
Installation Requirements.............................................................3
Steps of Installation..………………………………………………………..………….........6
Exploded View ..........................................................................18
Test Run ..................................................................................22
Operating Instructions ...............................................................24
Maintenance ............................................................................24
Trouble Shooting ......................................................................25
Parts List ………..........................................................................26

1
DIRECT-DRIVED MODEL FEATURES
MODEL OH10000X (See Fig.2)
· Direct-drive design minimizes the lift wear on parts and breakdown ratio.
· Dual hydraulic direct-drive cylinders are designed and made on ANSI standards,
utilizing oil seal in cylinder.
· Self-lubricating UHMW Polyethylene sliders and bronze bush.
· Single-point safety release and dual safety design.
· Clear floor design, provides unobstructed floor space.
· Overhead safety shut-off device.
· Stackable adapters 1.5”, 3”, 6” are standard equipment.
MODEL 201CX SPECIFICATIONS
Model Style Lifting
Capacity
Liftin
g
Time Lifting Height
Overall
Height Overall Width
Width
Between
Columns
Minimum
Pad
Height Motor
OH1000X Clear Floor Direct-drive
4.5T 60S 1930-2200mm 3852mm 3666mm 3000mm 80mm 3.0
HP
10,000lbs 76” – 86 5/8” 151 5/8” 144 3/8” 118 1/8” 3 1/8”
36” 54”
36” 54”
1443/8”
1091/4

2
II.INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Rotary Hammer Drill (19mm, ¾”)
Hammer
4 Foot Level Bar
Crescent Wrench (12")
Ratchet Spanner With Socket (28mm))
Wrench set
Carpenter’s Chalk
Screw Driver Set
Tape Measure (7.5m, 25ft)
Pliers
Socket Head Wrench (3mm, 6mm)
Vise Grips
(10, 13, 14, 15, 17, 19, 24 ,27mm)
Fig. 1

3
B. SPECIFICATIONS OF CONCRETE (See Fig. 2)
Concrete specifications must be followed accordingly.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 4 inches minimum and without reinforcing steel bars，
and must be completely cured before the installation.
2. Concrete must be in good condition and must be of test strength 3,500psi
(250kg/cm²) minimum.
3. Floors must be level and no cracks.
C. POWER SUPPLY
The electrical source must be 3HP minimum. The electrical wire size must be 10 gauge,
in good condition, and have a ground wire.
III.STEPS OF INSTALLATION
A. Installation Site
Double check the installation site (concrete, layout, space size etc.) for the lift
installation.
B. Use a carpenter’s chalk line to establish installation layout on the base plates
(See Fig. 3).
Concrete intensit
y
must be 3
,
500
p
si
(
250k
g
/cm²
)
.
67
Fig. 2

4
C. Check the parts before assembly
1．Packaged lift and hydraulic power unit (see Fig. 4)
2. Move the lift aside with a fork lift or hoist, and open the outer packing carefully
(See Fig. 5).
¾”
3. Take off the parts from upper and inside of the column, and move the parts aside.
4. Loosen the bolts of the upper package stand and take off the upper column with a fork
lift or hoist, and remove the package stand.
5. Move aside the parts and check the parts according to the shipment parts list (See Fig.
6).
Fig. 4
Shipment Parts Serial No. Top Connecting Assy. Fig. 5
Fig. 6

5
6. Open the carton of parts and check the parts according to parts box list (See Fig. 15).
7．Check the parts of the parts bag according to parts bag list (See Fig. 8).
Fig. 7
Fig. 8

6
D. Position the power side column
Lay down two columns on the installation site parallel of each other. Position the power
side column according to the actual installation site. Usually, it is suggested to install
power side column on the front-right side from which vehicles are driven to the lift (See
Fig. 9).
E. Connecting oil hose
Push the carriages, connecting the cylinder fittings and then connect the oil hoses to the
cylinders.
Offside column
Power side column
Oil hose
Car in direction
Fig. 9
Fig. 10

7
F. Connecting cables
74
cable passes through from
the bottom of the carriages
cable passes through
the top plate of the
carriages
Fig. 11
74
66

8
H. Position columns
Position the columns upright on the installation layout. Drill holes for the power side
column only. Install the anchor bolts. Do not tighten the anchor bolts. Position the
offside column parallel to the power side column at the approximate width. Do not drill
holes until overhead beam is installed (See Fig.12).
Width between columns of
210CX：3000mm, 118 1/8”
Fig. 12
Cleaning Bolting
Drilling

9
I. Assemble overhead top beams (See Fig.13).
J. Check the columns for plumb with a 4ft. level bar, and adjust with the shims. Tighten the
anchor bolts (See Fig.14).
Fig. 13
67A
Tighten
Adjusting with
the shims
Fig. 14

10
K. Install the limit switch control bar and limit switch (See Fig. 15).
NC: Normal contact 44
Fig. 15
Use 3mm Socket
Head Wrench to
loosen the Screw of
drive rod for
adjustment
Adjust Drive Rod
of Limit Switch
Limit switch connected
with cable

11
L. Install the safety cable (See Fig. 16).
Pass through safety cable
View A View B
Fig. 16

12
M. Install cables (See Fig. 17).
Fig. 17

13
2. For model OH10000X (See Fig.18).
Fig. 18

14
O. Install power unit and oil hoses (See Fig. 19)
Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: Use hydraulic fluid series 46.
After installing the fitting on
the power unit, tighten the
nut with 19mm Wrench
Fig. 19

15
P. Install lifting arms and adjust the arm locks
1. Install the lifting arms (See Fig. 20).
2. Lower the carriages down to the lowest position. Then use a 17mm wrench to loosen the
nut on arm lock (See Fig. 21).
3. Adjust the arm lock as direction of arrow (See Fig. 22)
4. Adjust the moon gear and arm lock so that it meshes, then tighten the nut of arm lock
(See Fig. 23).
Fig. 20 Fig. 21
Fig. 22 Fig. 23
Locking the nuts after the moon gear
and arm lock engaged well
Locking the nut
Use the 17mm wrench
to loosen the nut
Moon Gear
Adjust the Arm lock

16
Q. Install the electrical system
Connect the power source on the data plate of power unit.
Note: 1.The power source used must contain a ground wire.
ATLAS single phase motor (See Fig. 24).
1. Connect the two power supply lines (fire wire Land zero wire N) to the terminals on
the AC contactor marked L1, L2.
2. Connect the two motor wires to the terminals on the AC contactor marked T1, T2.
3. Connect A2 to L2 on the AC contactor.
4. Connect the Limit Switch: Remove the line of connecting terminal 4# on the control
button and A1 on the AC contactor first (See Fig. 25), then connect wire12# on the
limit switch with terminal 4# on the control button and connect wire 11# with
terminals A1 on the AC contactor (See Fig. 26).
L1
3#
A1
4#
N
Motor Line
3#
L
11#
12#
4#
Circuit diagram
Remove this line before
connecting the Limit Switch
Fig. 25 Fig. 26
Fig. 24

17
SPX single phase motor (See Fig. 27)
1. Power supply line (zero wire N) connected with wire 5# on the motor.
2. Wire 11# on the limit switch connected with wire 6# on the motor.
3. Wire 12# on limit switch connected with wire 4# on the control button.
4. Power supply line (fire wire L) connected with wire 3# on the control button.
Fig. 27
G
L
Earth wire
6#
11#
12 5#
3#
4#
N

18
IV. EXPLODED VIEW Model OH10000X
Fig. 28
Model OH1000X Lifting
arms