Atlas Equipment PV-15PX User manual

R ea d th is e nt i re ma nu al b e fo re op era t i on b e g i n s.
R e c o r d b e l o w t he fo ll o wi n g i nfor m at i on w h i ch i s l ocate d on the ser i a l nu mb er
d ata pl ate .
S er i a l N o .
Mo d e l N o .
Date of Insta ll at i on

C o n t ent s
Sp ec i fi cat i ons . . . . . . . . . . . . . 4
Insta
ll at i on R e q u i re m ent . . . . . . . 6
Insta
ll at i on S te p s . . . . . . . . . . . 8
PV - 15 P X E xpl o d e d Vi e w . . . . . . . . 33
Test R un . . . . . . . . . . . . . . . 37
Op erat i on Instruct i ons . . . . . . . . . 39
Ma
i ntenance S che d u l e . . . . . . . . . 40
Trou
bl e S hoot i n g . . . . . . . . . . . 41
PV- 15 P X P arts L i st . . . . . . . . . . 42
W arrant y. . . . . . . . . . . . . . . 48

S p eci f ica t i on s 4
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S p e c i fic ati o n s
C lear -F l oo r D irec t-D rive Mod el F ea tu res
M o d e l P V - 15P X ( See F ig . 1 )
• D i rect d r iv e h yd rau li c c yli n d er d es ig n , mi n imi z es the li ft w ear p arts an d
b rea kd o w n rat i o
• Dua l h yd rau li c c yli n d ers , d es ig ne d an d m a d e on ANS I stan d ar d s , ut ili z i n g
NO K o il sea l i n c yli n d er
• S e l f -l u b r i cat i n g U H M W P o ly eth yl ene s lid ers an d b ron z e b ush
• Si n gl e -p o i nt safet y re l ease wi th d ua l safet y d es ig n
• Cl ear - fl oor d es ig n , p ro vid es non - o b structe d fl oor use
• Ov erhea d safet y shut - off d e vi ce p re v ents v eh i c l e d a m a g e
• S tan d ar d a d justa bl e he ig hts acco mm o d ates v ar i et y of ce ili n g he ig hts
F ig . 1

S p eci f ica t i on s 5
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Mod el PV - 15PX S p eci fi ca t i on s
S t yl e
Li f ti n g
C apa city Li
f ting
T i m eLi
f ting Height Ov e r all Height
Ov e r all
Width
Width
Between
C o lu m n s
Mini m u m
P ad
Height M
o t or
C l e a r - fl oor
D i re c t - d r i v e
6 . 8 T
15 , 000 lb s94
S
1872 - 2101 mm
73 3 / 4 ” –82 3 / 4 ”
3812 / 4192 / 4497 mm
150 ”/ 165 ”/ 177 ”
3829 mm
150 3 / 4 ”
3137 mm
123 1 / 2 ”
145 mm
5 3 / 4 ”
4 . 0 H P
F ig . 2

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I nstallati o n Requi r e m ent
Too ls R e qu ire d
R o t a r y H a mm er Dr ill ( 3 / 4 i n bi t ) C ar p enter ’ s C ha lk
H a mm er S cre w Dr iv ers
Le v e l Ta p e Measure ( 25ft )
C rescent W rench ( 12 ”) Pli ers
R atchet & S oc k et ( 28 mm) All en H ea d W rench ( 3 mm , 5 mm, 8 mm)
W rench set (mm)
( 10 # , 13 #, 14 #, 15 #, 17 #, 19 #, 24 #, 27 #, 30 #)
Vi se G r ip s
F ig . 3

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Con cre t e S p eci fi ca t i on s ( See F i g . 4 )
Co n c r ete speci fic ati o ns m ust be adhe r ed t o the fo ll o wing specificati o ns .
F ailu r e t o d o s o m a y r esult in li f t and/ or v ehicle f alling .
1 . C oncrete m ust ha v e 6 i nches mi n im u m an d m ust b e tota lly cure d b efore li ft
i nsta ll at i on .
2 . C oncrete m ust b e i n g oo d con di t i on an d m ust ha v e a test stren g th of 3 , 000 p s i
mi n im u m.
3 . F l oors m ust b e l e v e l wi th no crac k s or ho l es .
F ig .4
P o wer S upp ly
220 v o lt single phase 30 a m p b r ea k e r with m ini m u m of 10 gauge wi r e

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I nstallati o n Steps
A . Lo ca t i on of i n s t alla t i on
C hec k the i nsta ll at i on l ocat i on ( concrete , l a y out , s p ace s i z e etc .) i s su i ta bl e for
li ft i nsta ll at i on .
B . U se A C ar p e nt er’s Ch alk L i n e To Es t a b lis h
I
n s t alla t i on L ay out O f Th e B ase Pla t e ( See F i g . 5 )
F ig . 5
C . Ch eck Th e Par t s B e fo re A ssem b ly
1 . P ac k a g e d li ft , h yd rau li c p o w er un i t , an d p arts b o x (See F ig . 6 ) .
F ig . 6

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2 . Mo v e the li ft as id e wi th a for k li ft or ho i st , an d o p en the outer p ac ki n g
carefu lly (See F ig . 7 ) .
F ig . 7
3 . R e m o v e the to p connect i n g asse mbly. (See F ig . 8 ) .
F ig . 8
4 . L i ft the u pp er co l u m n wi th a for k li ft or ho i st . R e m o v e the b o l ts on the u pp er
p ac k a g e stan d. R e m o v e the u pp er co l u m n an d re m o v e the p arts i n the l o w er
co l u m n (See F ig . 9 ) .
F ig . 9
P arts Bo x
To p C onnect i n g
A sse mbly
S h ipm ent
P arts li st
N a m e pl ate

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5 . L i ft the l o w er co l u m n wi th a for k li ft or ho i st , re m o v e the p ac k a g e stan d an d ta k e
off the l o w er co l u m n . R e m o v e the p arts i n the l o w er co l u m n (See F ig . 10 ) .
F ig . 10
6 . S et as id e the p arts an d chec k the p arts accor di n g to the sh ipm ent p arts li st
(See F ig . 11 ) .
F ig . 11
Op en the p ac k a g e

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7 . Op en the carton of p arts an d chec k the p arts accor di n g to p arts b o x li st (See
F ig . 12 ) .
F ig . 12
8 . C hec k the p arts i n the p art b a g # 1 accor di n g to p arts b a g li st ( See F ig . 13 ) .
9 . C hec k the p arts i n the p arts b a g # 2 accor di n g to p arts b a g li st ( See F ig . 14 ) .
F ig . 13
F ig . 14

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D . I n s t all Th e Ho se B racke t s And Th e Sa f e t y
R elease C a b le B racke t s ( See F i g . 15 )
F ig . 15
Use M 6 x 20 H e x
Bo l ts wi th M 6 Nyl oc k
N ut & M 6 W asher

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E. I n s t all H y d ra u lic C yli nd ers
C onnect the stra ig ht fi tt i n g e x tens i on an d the 90 ° fi tt i n g, an d then i nsta ll the
c yli n d ers i ns id e of the carr i a g es (See F ig . 16 ) .
F ig . 16
P o w er s id e
co l u m n
O ff s id e
co l u m n
The di rect i on
of
fi tt i n g
Use Te fl on ta p e to sea l
NP T pip e threa d s . Do n o t
use Te
fl on ta p e on JI C
h
yd rau li c hose en d s .

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F . I n s t all Co l u m n s
( U s e M 12 x 30 He x B o lt , N yl o c k N ut & W ashe r t o install e x tensi o ns)
La y d o w n the t w o co l u m ns on the i nsta ll at i on s i te p ara ll e l of each other . P os i t i on
the p o w er s id e co l u m n accor di n g to the actua l i nsta ll at i on s i te . Th i s li ft i s d es ig ne d
wi th 2 sect i ona l co l u m ns . Ad just the he ig ht accor di n g to y our ce ili n g he ig ht .
1 . W hen the ce ili n g he ig ht i s o v er 4500 mm ( 177 1 / 8 ”), connect the outer
co l u m ns wi th the l o w er ho l es (See F ig . 17 ) .
F ig . 17 - High setting

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2 . W hen the ce ili n g he ig ht i s b et w een 4200 mm ( 165 3 / 8 ”) to 4500 mm ( 177
1 / 8 ”), connect the outer co l u m ns wi th the middl e ho l es (See F ig .18 ) .
F ig . 18 - L o w setting

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3 . W hen the ce ili n g he ig ht i s l ess than 4200 mm ( 165 3 / 8 ”), connect the outer
co l u m ns wi th the u pp er ho l e . F or th i s he ig ht sett i n g y ou will nee d to p urchase
the shorter ca bl es (p art # 217063 ) (See F ig . 19 ) .
F ig . 19 - Special L o w Setting

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G. P o si t i on Co l u m n s
1 . P os i t i on the co l u m ns so the b ase pl ates li ne u p wi th the cha lk li ne . It i s
reco mm en d e d to i nsta ll the p o w er s id e co l u m n on the p assen g er s id e of the
v eh i c l e . Mean w h il e , asse mbl e the o v erhea d to p b ea m (See fig . 20, 21 ) .
Sp rea d the co l u m ns to a pp ro xim ate ly 122 - 5 / 8 ” fro m i ns id e co l u m n to i ns id e
co
l u m n . Insta ll the o v erhea d to p b ea m.
2 . Le v e l an d pl u mb the co l u m ns an d sh im w here necessar y.
3
. Dr ill 3 / 4 ” ho l es . If the to p of the anchor e x cee d s 2 i nches a b o v e the fl oor
g ra d e , y ou D O N O T ha v e enou g h e mb e dm ent .
Wid th b et w een
co l u m ns : 123 1 / 2 ”
Ad just wi th
the sh im s
37 / 101
36
Ov era ll wid th : 150 3 / 4 ”
F ig . 20
Bo l t i n g
Cl
ean i n g Dr illi n g

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H . I n s t all Over h ea d Top B eam
1 . Wi th he lp of the hoo k s on the to p b ea m, han g the to p b ea m on to p of the
e x tens i on co l u m ns an d connect the to p b ea m to the e x tens i on co l u m ns wi th
b o l ts , t ig hten the b o l ts (See F ig . 21 ) .
F ig . 21
T ig hten the b o l ts
Use M 12 x 30
H e x Bo l ts wi th
M 12 Nyl oc k N uts
an d W ashers
H oo k on the
e
x tens i on co l u m ns

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2 . A sse mbl e o v erhea d to p b ea m, t ig hten the anchor b o l ts b et w een 60 an d 86
foot p oun d s . (See F ig . 22 ) .
Use M 12 x 30
H e x Bo l ts wi th
M 12 Nyl oc k N uts
an d W ashers
T ig hten
F ig . 22

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I. I n s t alli ng Th e L imi t Swi t c h Cont r o l B ar
And L imi t Swi t c h ( See F i g . 23 )
F ig . 23
NC:
N or m a l
contact
65
Loosen S cre w
on the Dr iv e R o d
for a d just m ent ,
T ig hten the scre w
after a d just m ent
Ad just Dr iv e R o d
on L imi t Swi tch
L imi t Swi tch
connecte
d wi th ca bl e

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J. I n s t all Sa f e t y D evice ( See F i g . 24 & F i g . 25 )
145 ° Sp r i n g
F ig . 24 - Po we r side sa f ety de v ice
145 ° Sp r i n g
120 ° Sp r i n g
Use M 10 x 20 H e x
H ea d Bo l ts to secure
the
p u ll e y b rac k et
F ig . 25 - O ff side sa f ety de v ice
Use M 10
x 10 All en
H ea d S et
S cre w