Atlas Equipment LR10 User manual

Replace This With Cover PDF

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
Specifications . . . . . . . . . . . . . 4
Installation Requirement . . . . . . . 5
Steps Of Installation . . . . . . . . . 6
Exploded View . . . . . . . . . . . . 10
Operation Instructions. . . . . . . . . 14
Maintenance Schedule. . . . . . . . . 16
Trouble Shooting . . . . . . . . . . . 17
Parts List . . . . . . . . . . . . . . . 18
Warranty . . . . . . . . . . . . . . . 25

Specifications 4
LR-10P
Specifications
• Automatic safety lock: 3 position safety lock
• Automatic safety lock release
• Portable unit is easy to move with the power unit stand
• High speed: From 0-600mm (23 5/8”) in just 30 seconds
• Standard rubber pads included.
• Dual cylinders assist with smooth even lifting
• Movable drive –thru ramps and extended platforms accommodate varying
wheelbase vehicles
Fig. 1
Model Lifting
capacity Raised Height Min. Height Lifting Time Overall Length Overall Width Runway Width Gross Weight Motor
LR10 4.5T
10000 lbs
600mm
23 5/8”
105mm
4 1/8” 30S 1938mm 76 1/4”
1780mm
70”
456mm
18”
450kg
1000 lbs 2.0/3.0HP

Installation Requirement 5
LR-10P
Installation Requirement
Tools Requirement
Screw Set Socket Head Wrench (8″)
Grease Gun Pliers
Wrench sets (13#, 15#, 17#, 19#)
Fig. 2
Power Requirement
The electrical source must be 2.2KW minimum. The source cable size must be
2.5mm² and in good condition of contacting with floor.

Steps Of Installation 6
LR-10P
Steps Of Installation
A. Check The Parts Before Assembly
1. Packaged lift, Parts box, Power Unit and Power Unit Stand. Move the
parts aside, open the outer packing and check the parts according to the
shipment parts list.
Fig. 3
2. Open the parts box, check the parts according to the part list.
Fig. 4
40

Steps Of Installation 7
LR-10P
3. Check the parts of the parts bag according to the parts bag list.
Fig. 5
B. Install Hydraulic Power Unit
Fig. 6

Steps Of Installation 8
LR-10P
C. Install Fitting And Connect Oil Hose
Fig. 7

Steps Of Installation 9
LR-10P
D. Install Electrical System
Connect the power source on the data plate of power unit.
Note:
1. For the safety of operators, the power wiring must contact the floor well.
2. Pay attention to the direction of rotations when using three phrases motors.
Atlas Single Phase Motor
1. Connecting the two power supply lines (fire wire Land zero wire N) to
terminals of AC contactor marked L1, L2 respectively.
2. Connecting the two motor wires to terminals of AC contactor marked T1, T2.
3. Connecting L2 to A2 of AC contactor.
4. Connecting two wires of control button to A.C. contactor terminals marked
A1, L1.
Electric Diagram
Fig. 8
Single phase

Exploded View 10
LR-10P
Exploded View
Fig. 9

Exploded View 11
LR-10P
Cylinder
Fig. 10
Roller Assembly
Fig. 11

Exploded View 12
LR-10P
ATLAS 220V/60Hz/1 Single Phase Power Unit
Fig. 12

Exploded View 13
LR-10P
Illustration Of Hydraulic Valve For Power Unit
Atlas manual power unit 220V/60Hz/1Phase
Fig. 13
Protecting
Ring
Relief
valve
Release
Valve
Oil
Return
Port
Throttle
valve
Release
valve
handle
Check
Valve
Oil Outlet
Start
Capacitor
Running
Capacitor

Operation Instructions 14
LR-10P
Operation Instructions
1. Install the oil hose between oil cylinder and power unit, connect well the
power supply wire. The machine can be ready to use.
2. The roller assembly must be disengage when lifting vehicle (See Fig. 16).
3. To raise and lock the lift: Press the button up till the lift is raised to the
required height and the locks are in engaged (See Fig. 14), then push
release handle of the power unit, the lift would be locked.
4. To lower lift: Press the button UP, until the safety lock is in the released
position (See Fig. 15), lower lift by pushing lowering handle.
Fig. 14 Fig. 15
5. Move lift: Pull up roller bracket, lock two roller assembly to the lift with
roller shaft. (See Fig. 16 & 17). Moving the lift by the power unit stand.
Fig. 16 Fig. 17
Roller Assembly
Engaged
Roller Assembly
Disengaged

Operation Instructions 15
LR-10P
6. There are four fixed holes in the machine, can fix the machine on ground by
3/4 X 4 3/4” anchor bolts (See Fig. 18).
Fig. 18

Maintenance Schedule 16
LR-10P
Maintenance Schedule
Monthly:
1. Lubricate all moving parts with lubricant.
2. Check all connectors, bolts and pins to insure proper mounting.
3. Make a visual inspection of all hydraulic hoses/lines for possible wear or
leakage.
Every six months:
1. Make a visual inspection of all moving parts for possible wear, interference
or damage.
2. Check all fastener and re-torque.

Trouble Shooting 17
LR-10P
Trouble Shooting
TROUBLE CAUSE REMEDY
Motor does
not run
1. Button does not work
2. Wiring connections are not in good
condition
3. Motor burned out
4. AC contactor burned out
1. Replace button
2. Repair all wiring
connections
3. Repair or replace motor
4. Replace AC Contactor
Motor runs
but the lift is
not raised
1. Motor runs in reverse rotation
2. Gear Pump out of operation
3. Release Valve in damage
4. Relief Valve or Check Valve in damage
5. Low oil level
6. Overload or system low pressure
1. Reverse two power wire
2. Repair or replace
3. Repair or replace
4. Repair or replace
5. Fill tank
6. Check load or adjusting
the pressure of hydraulic
system
Lift does not
stay up
1. Release Valve out of work
2. Relief Valve or Check Valve leakage
3. Cylinder or Fittings leaks
Repair or replace
Lift raises
slowly
1. Oil line is jammed
2. Motor running on low voltage
3. Oil mixed with air
4. Gear Pump leaks
5. Overload lifting
1. Clean the oil line
2. Check electrical system
3. Fill tank
4. Repair or replace pump
5. Check load
Lift can not
lower
1. Safety device are in activated
2. Release valve in damage
3. Oil system is jammed
1. Release the safeties
2. Repair or replace
3. Replace Clean the oil
system

Parts List 18
LR-10P
Parts List
(See Fig. 12, Fig.6-7)

Parts List 19
LR-10P
Item Part# Description Qty
1 630001A Platform 1
2 206019 Snap ring 24
3 630003 Pin for Drive-thru Ramp 2
4 630106 Bracket Pin 2
5 630107 Bracket 2
6 630108 Drive-thru Ramp 2
7 630109 Connecting pin for cylinder 2
8 630006 Cylinder 2
9 630007 Cylinder base connecting pin 2
10 206032 Snap ring 10
11 630008 Frame support connecting pin (Upper) 4
12 630009 Frame support (Front) 2
13 630010 Frame support connecting pin (Lower) 4
14 630011 Frame support (Rear) 2
15 630100 Socket Bolt 1
16 630013 Safety block 1

Parts List 20
LR-10P
17 630014 Safety bar set 1
18 630105 Pin for safety support 1
19 630111 Base frame 1
20 640024 Roller assembly 2
21 630102 Rubber block 2
22 620034 Rubber Pad 4
23 610070 Rubber Pad 4
24 420020B Hex Bolt 2
25 630015 Spring 2
26 209022 Washer 2
27 209056 Nylok Nut 3
28 209002 Manual power unit 1
29 209003 Hex Bolt 4
30 209005 Nylok Nut 4
31 640021 Power unit stand 1
32 206006 Washer 2
33 420046 Split pin 2
34 630101 Oil hose 1
35 630103 Straight Fitting 1
36 209062 T-fitting 1
37 630104 Oil hose 1
38 209064 Straight fitting for cylinder 1
39 209060 90° Fitting 1
40 630501A Parts Box 1