Atlas Equipment Atlas PV-10PX User manual

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Model: PV10PX
Revised: 05/25/2021

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CONTENTS
Product Features and Specifications ...................................................3
Installation Requirement ..................................................................5
Steps of Installation ........................................................................7
Exploded View ...............................................................................30
Test Run .......................................................................................42
Operation Instruction ......................................................................44
Maintenance ..................................................................................45
Trouble Shooting ............................................................................46
Lift Disposal ...................................................................................46
Warranty .......................................................................................47

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I. PRODUCT FEATURES AND SPECIFICATIONS
CLEAR-FLOOR DIRECT-DRIVE MODEL FEATURES
Model PV10PX (See Fig. 1)
· Direct-drive design, minimizes the lift wear parts and breakdown ratio
· Dual hydraulic cylinders, designed and made to high standards, utilizing imported oil
seal in cylinder
· Self- lubricating UHMW Polyethylene sliders and bronze bushings
· Single-point safety release with dual safety design
. Clear-floor design, provides unobstructed floor use
. Overhead safety shut-off device prevents vehicle damage
MODEL PV10PX SPECIFICATIONS
Arm Swings View
Model
Style
Lifting
Capacity
Lifting
Time
Lifting Height
Overall Height
Overall
Width
Minimum
Pad Height
Motor
PV10PX
Clear-floor
Direct-drive
5.0 T
57S
72 ½” –81 ½”
157”/174”
139 ½”
4 ½” –13 ½”
3.0HP
Fig. 2

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Attention! Please make sure to place the arms in correct
position before driving vehicle onto lift!
Fig. 3

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II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
✓Rotary Hammer Drill (Φ19)
✓Hammer
✓Level Bar
✓English Spanner (12")
✓Ratchet Spanner With Socket (28#)
Wrench set
✓Carpenter’s Chalk
✓Screw Sets
✓Tape Measure (7.5m)
✓Pliers
✓Socket Head Wrench (3#, 5#, 8#)
Lock Wrench
(10#, 13#, 14#, 15#, 17#, 19#, 24# ,27#, 30#,)
Fig. 4

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B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal temperature,
ventilated and dry place.
C. The equipment should be unloaded and transferred by forklift.
D. SPECIFICATIONS OF CONCRETE (See Fig. 6)
Concrete must adhere to the specifications listed below, failure to do so
may result in lift and/or vehicle falling.
1. Concrete must be thickness 4”minimum, without reinforcing steel bars, and
must be completely dry before lift installation.
2. Concrete must be in good condition and must be of test strength 3,000 psi
(210kg/cm²) minimum.
3. Floors must be level with no cracks or holes.
E. POWER SUPPLY
220volt single phase source on a 30amp breaker with minimum of 10 gauge
wire running to the power unit. Operating voltage range is 208v-230v.
Fig.6
Concrete intensive must be
3,000psi (210kg/cm²)
¾”
Fig.5
4”

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III.INSTALLATION STEPS
A. Location of installation
Check and ensure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of columns (See Fig.
7).
C. Check the parts before assembly.
1. Packaged lift and hydraulic power unit (See Fig. 8).
2. Move the lift aside with a forklift or hoist, and open the outer packing carefully and
move aside the top connecting assy. and parts box
(See Fig. 9).
Shipment Parts list
Outer column
Parts box
Fig. 8
Fig. 9
Chalk Line
139 ½”
Fig. 7

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3. Take out the outer column in the middle, lift the upper column with a forklift or hoist,
loosen the bolts of the upper package stand, take out the parts in the inner column
(See Fig. 10).
4. Lift the lower column with a forklift or hoist, take down the package stand, then take
off the lower outer column, take out the parts in the inner column (See Fig. 11).
5. Move aside the parts and check the parts according to the shipment parts list. Open
the carton of parts and check the parts according to parts box list
(See Fig. 12, Fig.13).
Fig. 10
Fig. 11
Lifting the machine by forklift.
Disassemble the
package stand

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6. Check the parts of the parts bag 1 according to parts bag list (See Fig. 14).
7. Check the parts of the parts bag 2 according to parts bag list (See Fig. 15).
Fig. 14
Fig. 15
Shipment parts list
Fig.12
Pars box (115)
Fig.13
102

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D. Install parts of extension columns (See Fig. 16).
Fig.16
24
26
20
42
25
37
41

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E. Install hydraulic cylinder
Apply thread tape to both ends of extended straight fitting, connect the 90° fitting,
connect both to cylinder, and then install the cylinder in the carriages (See Fig. 17).
Fig. 17
Powerside column
Offside column
Place fitting in the cylinder
toward the hole in the column
Apply thread tape
Insert the installed cylinder
into Column
1
66
52
95
96
94
68

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F. Install columns
Lay down two columns on the installation site parallel, position the power side
column according to the actual installation site. Usually, it is suggested to install
power side column on the front-right side from which vehicles are driven to the lift.
This lift is designed with 2-section columns. Adjustable height according to the
ceiling height and connect the inner and extension columns.
For PV10PX installation: When the ceiling height is over 175 ¼”, use high setting. When
the ceiling height is between 157 ½”-175 ¼”, use low setting. It is not allowable to
install when the ceiling height is less than 157 ½”.
1, High setting installation, the lower hole of extension column is connected
with inner column, see Fig.18
2, Low setting installation, the upper hole of extension column is connected with
inner column, see Fig.19
22
23
21
High setting
Fig.18
Low setting
Fig.19

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G. Position the columns
Position the columns on the installation layout of base plate. Install the anchor bolts.
Check the columns plumbness with level bar and adjust with shims if the columns
are not vertical. Do not tighten the anchor bolts (See Fig.20).
Note: Minimum embedment of Anchors is 4”.
Drilling
Cleaning
Bolting
4”
Width between
columns:112 1/8”
Overall width：139 ½”
Adjusting with
the shims
56
10
3
¾”
Fig.20

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H. Install overhead top beam
1. With help of the hook of top beam, put one side of top beam on top of the extension
column and connect the top beam to extension column with bolts, tighten the bolts.
(See Fig. 21).
Fig. 21
Hook on the extension
columns
Tighten the bolts
23
22
21
27
1

15
27
28
23
22
21
1
52
2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 22).
Fig.22
Tighten the anchor bolts with
ratchet spanner with socket
Torque of tighten the anchor bolts is
150 NM or 110 Ft Lbs.

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Installing the limit switch control bar and limit switch (See Fig. 23)
Loosen screw
of drive rod for
adjustment,
tighten the
screw after
adjustment
Limit switch connected
with cable
Fig.23
59
Limit switch
cable wiring
diagram
Connect the brown wire
to the terminal 12# on
limit switch and terminal
4# on control button.
Connect the blue wire
to terminal 11# on
limit switch and
terminal A1 on AC
contactor of power unit
Connect the yellow
and green wire to the
earth wire terminal on
limit switch and the
earth wire terminal of
power unit.
58
60
22
21
105
103
104
23
1
52
Limit switch
control bar
102
61

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J. Install safety device (See Fig. 24 & Fig. 25).
Fig. 24 Power side safety device
Fig. 25 Offside safety device
12
13
14
15
16
17
1
8
7
9
10
22
11
6
70
24
18
19
12
13
14
45
44
17
52
19
18
40
50
24
51
43
70
24
47
46
48
a
49

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K. Raise the carriages up by hand so they are locked at the same level (See Fig. 26).
Fig. 26

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L. Install cables
1. High setting cable connection:
1.1 Take out the carriage’s plastic cover, pass cable through from the bottom of the
carriages and pull out from the opening of the carriages, then screw on the two
cable nuts (See Fig. 27).
Cable connecting
direction
Cable connecting
direction
Fig. 27
Screw on the
two cable nuts

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1.2 Connecting cable for high setting (See Fig. 28)
Cable 1
Cable 2
Cable 1
High setting
Fig. 28