Atlas Equipment BP12000X User manual

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Model: BP12000X
Revised: 05/26/2021

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CONTENTS
Product Features and Specifications ..............................................3
Installation Requirement .............................................................5
Steps of Installation ………………………………………………..……………………………7
Exploded View ..........................................................................24
Test Run ..................................................................................29
Operation Instruction .................................................................30
Maintenance ............................................................................31
Trouble Shooting ......................................................................32
Lift Disposal............................................................................. 32
Parts List ................................................................................ 33
Warranty ................................................................................ 36

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I. PRODUCT FEATURES AND SPECIFICATIONS
FLOORPLATE CHAIN-DRIVE MODEL FEATURES
Model BP12X (See Fig. 1)
· Dual hydraulic cylinders, designed and made on high standards, high quality seals.
· Self- lubricating UHMW Polyethylene sliders and bronze bush.
· Single-point safety release, and dual safety design.
· Super-Symmetric arm design with 3-stage front and rear arms.
· Adjustable width settings.
. Stackable rubber pad with 1.5”, 2.5’’ and 5”extension adaptors.
MODEL BP12000X SPECIFICATIONS
Model
Style
Lifting
Capacity
Lifting
Time
Lifting Height
Overall
Height
Overall Width
Width
Between
Columns
Minimum
Pad
Height
Gross
Weight
Motor
BP12X
Floor-plate
Chain-drive
12,000lbs
55S
73 1/4” –82 1/4’’
122 1/2”
145 3/8”-150 3/4”
118 1/8”-123 1/2”
4 3/4”-
13 3/4”
2,156lbs
2.0 HP
Fig. 1

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Arm Swings for Model 212
Fig. 2

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II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
✓Rotary Hammer Drill (Φ19)
✓Hammer
✓Level Bar
✓English Spanner (12")
✓Ratchet Spanner With Socket (28#)
 Wrench set
✓Carpenter’s Chalk
✓Screw Sets
✓Tape Measure (7.5m)
✓Pliers
✓Socket Head Wrench (6#)
 Lock Wrench
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#)
Fig. 3

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B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal temperature,
ventilated and dry place.
C. The equipment should be unloaded and transferred by forklift.
D. SPECIFICATIONS OF CONCRETE (See Fig. 5).
Concrete must adhere to the specifications listed below, failure to do so
may result in lift and/or vehicle falling.
1. Concrete must be thickness 6”minimum and without reinforcing steel bars, and
must be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi
minimum.
3. Floors must be level and no cracks.
Fig. 5
Concrete intensity must be 3000psi
minimum
¾”
Fig 4
6”

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E. POWER SUPPLY
220volt single phase source on a 30amp breaker with minimum of 10 gauge
wire running to the power unit. Operating voltage range is 208v-230v.
III.STEPS OF INSTALLATION
A. Location of Installation
Check and ensure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of columns (See Fig. 6).
C. Check the parts before assembly.
1. Packaged lift and hydraulic power unit (See Fig. 7).
Fig. 7
2. Move the lift aside with forklift or hoist, and open the outer packing carefully
(See Fig. 8).
Shipment Parts list
Floor cover
Fig. 6
Fig. 8
Parts box

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3. Take off the parts from upper and inside the column, then take out the parts box
(See Fig. 9).
4. Loosen the bolts of the upper package stand, take off the upper column and remove
the package stand.
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 10, 11).
Fig. 9
84
Parts in the shipment parts list
Fig. 10
Aluminum serial label

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6. Open the parts bag and check the parts according to parts bag list (See Fig. 12).
Fig. 12
Parts in the parts box (84)
Fig. 11

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D. Install Columns
Lay down two columns on the installation site parallel, position the powerside column
according to the actual installation site. Usually, it is suggested to install powerside
column on the front-right side from which vehicles are driven to the lift, then install the
top plates (See Fig.13).
Car-in direction
Powerside column
Offside column
Assemble top-plate
using M12*30 hex bolt
with nut and washer.
Fig. 13
51
52
53

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D. Position the Columns & Install anchor bolts.
Position the columns on the installation lines laid out and loosely install the anchor bolts. Do
not tighten the anchor bolts. Check the columns plumbness with a level and adjust with
shims if the columns are not vertical. (See Fig. 14).
Note: This lift features an adjustable width, please set the width and install the lift
according to your needs.
F. Fix anchor bolts
1. Prepare anchor bolts (See Fig. 15).
118 1/8”/ 123 ½”
54/54A
145 3/8”/ 150 ½”
Lock washer
Washer
Nut
Fig. 15
Adjust the columns
to vertical with the
shims
check the columns
plumbness (front and
side) with level bar
Fig. 14

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2. Using the prescribed rotary hammer drill, drill all the anchor holes and install the
anchor bolts. Then tighten the anchor bolts (See Fig. 16).
Note: Torque of Anchors is 150N.m. or 110 Ft lbs. Minimum embedment of anchors is 6”.
G. Install safety device (See Fig. 17&18).
Power side safety device
Fig. 17
Fig. 16
58
57
59
60
52
6
56
55
61
64
63
65
66
67
69
62
68
Offside safety device
Fig. 18
6”

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H. Lift the carriages up by hand and make them be locked at the same level
(See Fig. 19).
Fig. 19
Safety device locked at the
same level

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I. Install cable
According to step E to choose the width distance of your lift (See Fig.14).
1. For overall width of 150 ½” (See Fig.20).
Note: Pass through the cable from the hole of the strength plate of one carriage to
another carriage.
Pass through the cable from the
bottom to the top of two strength
plate of the carriages.
The strength plate of
carriage
70
70
Fig. 20

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2. For overall width of 145 3/8”
2.1 Pass through the cable from the bottom to the top of the carriage, the end of cable
will pass through the hole of the carriages and be held with two cable nuts. (See
Fig. 21,22).
Cable pass
through direction
Held with two
cable nuts
Pass through the cable from
the hole of two cable connect
plates of the carriages.
Cable
connecting plate
71
Cable pass
through direction
Fig. 21

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2.2. Pass through the cable according to the arrow direction (See Fig. 22).
70
70
Fig. 22

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J. Install cable of safety device (See Fig. 23).
Note: Install the safety cable from the offside safety device, pay attention to the pass
through direction.
72
63
73
2. According to the arrow
direction to pass through
the cable from offside
safety device to power
side safety device
3. Screwed the nuts
after installation
1. Install the safety
cable from the
offside safety device
Fig. 23

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K. Install hydraulic power unit and oil hose assy. (See Fig. 24).
Fig. 24
View A
74
83
84
83A
20
81
For columns distance 118 1/8”, use 54 ¾” oil hose.
For columns distance 123 ½”, use 59 7/8”oil hose.
75
74
View A
203
77
76
7
20
78
79
80
81

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L. Install floor cover (See Fig. 25).
NOTE: Choose different extension cover according to the width distance.
M. Install lifting arms and adjust the arm locks
1. Install the lifting arms (See Fig. 26). Lower the carriages down to the lowest position,
then use the 8# ratchet spanner to loosen the nut of arm lock (See Fig. 27). Adjust
the arm lock as arrow direction (See Fig. 28). Adjust the moon gear and arm lock to
make it to be meshed, then tighten bolts of arm lock (See Fig. 29).
Use the ratchet
spanner to
loosen the nut
Fig. 26
Fig. 27
Fig. 25
Installation for 118 1/8”
columns distance:
Use short extension cover
to connect the floor cover.
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8
7
1
Installation for 123 ½” columns
distance: Use long extension cover to
connect the floor cover.
1
OR
Snap
Ring

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2. Install toe guard.
N. Tighten all the oil hose connectors, fill with tank with Hydraulic Oil.
To ensure the longevity of all hoses and hydraulic parts use 3-5 gallons of
recommended AW32 or AW46 anti-wear hydraulic oil.
Fig. 28
Fig. 29
Adjust the Moon gear
Locking the nuts after the moon gear
and arm lock engaged well
86
8
31
87
85