B-Link TP-EVPD-30kW User manual

BlinkCharging.com •[phone]
30kW DC
CHARGER
Product# TP-EVPD-30kW
INSTALLATION MANUAL

Installation Manual
BlinkCharging.com •[phone] 1
This manual covers the electrical and mechanical installation procedure for the Tellus TP-EVPD-30kW charger.
The operations and programming manual are separate. The model hosts different voltage and connector
configurations. Below are different product numbers.
TP5-30-480-1 Max Voltage: 1000VDC; Connectors: CCS1
TP5-30-480-2 Max Voltage: 1000VDC; Connectors: CCS1 and CHAdeMO
TP5-30-480-2 Max Voltage: 1000VDC; Connectors: CCS1 and CCS1

Installation Manual
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Table of Contents
1. Critical Safety..........................................................................................................3
2. Installation...............................................................................................................4
3. Installation Overview................................................................................................6
4. Outline of Drawing TP-30-480 DCFC .........................................................................7
5. Station Anatomy .....................................................................................................8
6. Charger Installation ................................................................................................9
7. Operating Instructions .............................................................................................12
8. How to Start a Charging Session .............................................................................13
9. Charger Settings ....................................................................................................14
10. Maintenance and Service ........................................................................................15
11. Troubleshooting ......................................................................................................16
12. Customer Responsibilities ........................................................................................17
13. Warranty ..............................................................................................................18
14. Appendix...............................................................................................................19

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Status Indicator Descriptions Definitions
Not Illuminated Power is OFF
Flashing Yellow Device is Not Ready (i.e. Booting, Upgrading Fireware, etc.)
Steady Yellow Device is Unavailable (i.e. Out of Service)
Steady Green Device is Available
Flashing Green (Fast) Device is Authorized and Ready to Charge
Flashing Green (Slow) Device is in State B (Vehicle is Occupying)
Flashing Blue (Slow) Device is in State C (Vehicle is Charging)
Steady Red Power On Self-Test Fault
Flashing Red (Slow) Warning/Fault
1. CRITICAL SAFETY
READ THE ENTIRE MANUAL BEFORE DESIGNING OR INSTALLING EQUIPMENT
This unit is a high-powered electrical device and can be hazardous if improperly
installed, serviced, or operated. Failure to follow procedures in this manual could
result in extreme hazard to personnel and/or damage to the equipment and
related infrastructure. In addition, the installation, service, and maintenance need
to comply with local codes and the Authority Having Jurisdiction (AHJ).
IMPORTANT SAFETY INSTRUCTIONS
The symbols used are international icons used to depict various levels of caution
when installation, servicing or maintaining the equipment. Same symbols will
also appear on the equipment for identifying caution levels required when access
certain areas of the charger.
DANGER High voltage danger label to keep people safe from electrical discharge,
which could result in injury or potential death.
WARNING Warning icon represents hazard, that could result in severe injury or
possibly death.
GENERAL CAUTION Caution icon represents a potential hazard or unsafe practice
that could result in injury
SERVICE WARNING
There are no serviceable items inside the equipment. There is high voltage inside the equipment which
could cause severe injury or death. Do not attempt to repair the charge station yourself. This can only
be performed by factory qualified personnel.
CHARGING CABLE DAMAGE
Do not operate the charger if the charging cable is damaged or if here are exposed wires in
the charging cord assembly. Shut off power at the electrical disconnect or at the breaker. Then
immediately contact Tellus service. If there are any questions, please contact customer service.

Installation Manual
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2. INSTALLATION
SAFETY INSTRUCTIONS
Read the entire installation instructions before designing the installation and prior to installation.
This equipment should be installed by a journeyman level electrician. Local building codes need to be
complied with. In most jurisdictions the installation of this equipment requires plan check, building and
electrical permits. Verify with the local Authority Having Jurisdiction prior to starting construction.
The charging station relies on the grounding system for safety. All grounding instructions should be strictly
adhered to as prescribed in this manual and any applicable electrical safety requirements, all local electrical
safety codes, and NEC.
HIGH VOLTAGE EQUIPMENT:
This charging system contains both AC and DC high voltage circuitry and devices and should only be
installed by a qualified electrician trained to work on high voltage, high current AC and DC systems.
ADA Consideration
This equipment has been designed to meet ADA requirements when installed as prescribed in this manual and
in accordance to the STANDARDS FOR ACCESSIBLE DESIGN for Americans with Disabilities document, 2010
ADA Standards for Accessible Design: http://www.ada.gov/2010ADAstandards_index.htm
Parking space, allowances for wheelchair movement, charger, bollards, and parking stops are defined in
several publicly available EV charger installation recommended practices documents incorporating the ADA
requirements. http://www.ada.gov *For information about the ADA, including the revised 2010 ADA
regulations, please visit the Department’s website www.ADA.gov; or, for answers to specific questions, call the
toll-free ADA Information Line at 800- 514-0301 (Voice) or 800-514-0383 (TTY).
ADDITIONAL CAUTIONARY NOTES
WARNING
Do not have power on while any of the maintenance doors are open unless proper personnel
protection equipment is worn.
Only trained personnel should be working in this equipment while the doors are open, and the unit is
powered on.
WARNING
There are high voltage and high-capacity energy storage components on this system. There are
components and circuits that remain charged for some time (1 to 2 minutes) with high voltage power,
even after main power is disconnected. Always test with a voltmeter before any maintenance or
service is performed.
This manual covers the electrical and mechanical installation procedure for the Tellus TP-EVPD-30kW charger.

Installation Manual
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Product # TP5-30-480
Input 480VAC (3P+N+PE), 60Hz
FLA || Breaker 40A || 63A
Output Voltage 150 to 1000VDC
Output Current 0 to 100A
Connector(s) CCS1
Dual CCS1
Efficiency ≥94% at nominal output power
Power Factor > 0.98
Operating Temperature 22°F to 131°F (-30°C to 55°C)
Working || Storage humidity ≤ 95% RH || ≤ 99% RH (Non-condensing)
Altitude < 6600ft (2000m)
Display 7’’ LCD with touch screen
RFID System ISO || IEC 14443A/B
Dimensions (l x d x h) 21’’ x 12’’ x 27’’
25’’ x 12’’ x 27’’ (Dual)
Protective Class NEMA 3S, IK 10
Cooling System Air cooled
Weight 176 lbs (80kg)
220 lbs(100kg) - Dual
Charging Protocol Mode 4, IEC-61851, ISO-15118, DIN SPEC 70121
Length of charging cable 16ft (5m)
Interface protocol OCPP 1.6J
Communication Ethernet / 4G Wi-Fi
Electrical Safety: GFCI RCD 20 mA Type A (UL)
Electrical Safety: Surge Protection 20 kA
Electrical Safety General Over Voltage, Under Voltage, Over Current, Missing Ground
Electrical Safety: Output Short Output power disabled when output is short circuited
Electrical Safety Temperature Temperature Sensors @ Charge Coupler and Power Electronics
Emergency Stop Emergency Stop Button Disables Output Power
Regulatory Compliance UL-2202 || EMC: EN 61000-6-1:2007, EN 61000-6- 3:2007/A1:2011/AC:2012
SPECIFICATIONS

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3. INSTALLATION OVERVIEW
Electrical Input Requirements
Input voltage: 480 VAC (3 Phase + Neutral + Earth), 60Hz
Full Load Amperage: 40 Amps (At Rated power)
Breaker Capacity: 63 Amps
Location
The charger can be installed on any stable wall or any pole structure with appropriate
brackets. The input cable provision is provided from the bottom
the charger.
The height of the charger should be in above 4 ft from the ground.
Charger Dimensions (L x D x H): 21’’ x 12’’ x 27’’ || 24’’ x 12’’ x 27’’
Mounting Wall Mount
Cables
Input Cables must be Copper (3P+N+PE). Flexible copper is preferred.
Depending on the situation and cable type, the cables must be embedded in the ground
with proper cable duct.
Grounding
Reliable protective grounding must be provided. It is recommended to have separate
dedicated ground exclusively for the charger considering the safety aspects. The ground
resistance should be less than or equal to 4Ω. Copper cable of in accordance with NEC
shall be used to connect charger housing to external ground.
Breaker Breaker (3P+N) with suitable current capacity depending up on the charger rating to be
provided. This shall be in accordance with NEC, typically 1.25 X Full Load Amperage.
Miscellaneous Copper lugs (Flat type) for input cable and earth cable should be provided based on
size of cable.
Additional notes
Do not let the flammable, explosive or flammable materials, chemicals, flammable
vapors, and other dangerous goods close to charging station
In the areas of floods, heavy rains, storms, snow, or similar harsh weather conditions,
Tellus recommends a canopy for the charger for protection. The charger is IP54.
Confirm that your installation site has a load capacity sufficient to support this
equipment. Charge cable length depending on options will be between 13 ft & 16 ft

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4. OUTLINE OF DRAWING TP-30-480 DCFC
Charger Depicted to be mounted on a stand. The dimension of the bracket remains the same from wall mount
and stand mount (units of measure in mm).

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5. STATION ANATOMY
Screen
Touchscreen display provides
real-time instructions and feedback
to EV drivers about services
available, payment options, and
any errors
Encrypted RFID Reader
An RFID reader that identifies EV
drivers by placing their RFID card
on the pad
DCFC Cord Mount
Allows for placement of DCFC
connector cables for ease of use
and storage.
Emergency Stop Button
Safety Measure-if pressed
all charging activity will be
immediately stopped

Installation Manual
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6. CHARGER INSTALLATION
PLACING CHARGER ON THE WALL
A forklift will be required to move the charger into position. The charger with the crate will weigh around
240lbs. The charger without the crate weighs around 175 lbs. To lift the charger, use the forklift cut-outs in the
lower frame of the charger.
The charger will be provided with a mounting bracket on the rear. The mounting bracket comes with holes that
are to be used for placement of the station.
The mounting screws are included in the delivery package and should be used on a brick or concrete wall for
appropriate support.
Mounting Bracket Dimensions (in inches)
Mounting Bracket 3D

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CHARGER MOUNTING
1. Hold the installation bracket against the wall.
2. Make sure that the bracket is levelled. Use the spirit level to ensure.
3. Mark the location for the mounting holes.
4. Drill the mounting holes as per the template provided.
5. Insert the mounting bolts in the holes.
6. Fix the charger on the mounting bracket and fix it with the screws.

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AC INPUT POWER WIRING
INPUT VOLTAGE
The Charger requires an Input voltage of 480 VAC (3 Phase +
Neutral + Earth), 60Hz and current of 40 Amps.
AC INPUT TERMINATION
MAIN BREAKER
ABC are the 3 Phase Lines
N is the Neutral.
PE is the Protective Earth or Ground
Line Side Single input option: 25 sq mm Please follow
local codes
Ampere Rating per Pole: 63
Component Description: 4 Pole MCB
Schematic diagram of the
input connection of the
charger.

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7. OPERATING INSTRUCTIONS
The Tellus Power Green charger provides multiple options to operate and charge the EV. All the Tellus chargers
come with a standard RFID card reader, Smart charging facility and optional Credit Card reader. Below is the
screen giving various options displayed.
• Make sure the Emergency Button is turned off.
• Switch ON the Charger from Main panel.
• Switch the Main MCCB and MCB(s) within the charger
• Wait for 1 to 2 minutes to Boot the machine and check 3 icons at top corner of Charger display
should appear.
This icon indicates the charger is not connected to a server network or loss of internet
connectivity. If no network is connected, the station works as a stand-alone device with Tellus
Power RFID cards.
This icon indicates the charger is connected to a server network; it can be authorized with
registered RFID cards or mobile app.
The stable icon indicates working condition of the charger. If the icon flashes or not visible on
the screen, the controller is inactive.
RFID card reader is active. If the icon is not visible on the screen, the RFID reader is inactive.

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8. HOW TO START A CHARGING SESSION
RFID CARD
1. Please select the connector compatible to your EV
2. Plugin the connector, and for CHAdeMO press the “Please to Connect CHAdeMO”.
3. Charger display will show “Please swipe the card”.
4. Swipe the registered RFID card.
5. Charging session will begin within 60 seconds.
6. To stop the charging – Swipe the same RFID card again or use STOP button on screen.
QR CODE / MOBILE APP
1. Please select the Gun compatible to your EV.
2. Plugin the connector, and for CHAdeMO press the “Please to Connect CHAdeMO”.
3. Charger display will show “Please swipe the card / Scan QR”.
4. Scan the QR code or start the charging from Mobile App.
5. Charging session will begin within 60 seconds.
6. To stop the charging – Stop from the Mobile App or use STOP button on screen
CREDIT CARD
1. Please select the Gun compatible to your EV.
2. Plugin the connector, and for CHAdeMO press the “Please to Connect CHAdeMO”.
3. Charger display will show “Please swipe the card / Scan QR”.
4. Authorize your credit card. Make sure you have enough balance on the card to charge.
5. Charging session will begin within 60 seconds.
6. Charging will automatically stop after the 100% charge or use STOP button on screen.
During the charging process, a real-time data output of the charging process on the screen appears. At any
point of time, charging session can be stopped using Stop button on the screen or Emergency Stop button.

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9. CHARGER SETTINGS
SETTING PARAMETERS
During the initial installation, the setting parameters must
be set by the manufacturer or the operating partner, or the
service partner. Changes may only be made by trained
specialist personnel.
The setting window can be accessed by following steps.
1) Touch the Tellus Power Logo
2) Provide the Password. Password will be shared to the
authorized representative
3) Select System Settings
PARAMETER VALUE
TIME ZONE UTC+HH:MM
PSM QUANTITY 1
POWER OUT MODE 0
OCCUPIED PLUG 1
PSM MAX VOLTAGE 1000
PSM MAX CURRENT 100
PSM MID VOLTAGE 300
PSM MID CURRENT 20
PSM MIN VOLTAGE 50
PSM MIN CURRENT 0
PMAX 30000
CCS NETWORK 1 ETH1
INSYS PLC MAC 1 00:00:00:00
TIME 2020-08-20 T20:46:25
S.NO PARAMETERS VALUE REMARKS
1NETWORK ETH Ethernet-DO NOT CHANGE
2NETCFGFILE /etc/network/interfaces Path- DO NOT CHANGE
3WLAN CONF /home/guest/wpa_supplicant.conf Path- DO NOT CHANGE
4DEVICE IP 192.168.0.3 IP Adress of Device
5DEVICE GATEWAY 192.168.0.1 IP Adress of Gateway
6DEVICE NET MASK 255.255.255.0 IP Adress of Mask
7SERVICE URL <<Provide Portal Details>> OCPP Server URL
8DEVICE ID <<Provide ID>> Device ID
9CHARGE POINT VENDOR Tellus power Charger OEM- DO NOT CHANGE
10 CHARGE POINT MODEL DC Charger Type- DO NOT CHANGE
11 ADPATH ./pic Path - DO NOT CHANGE
12 QRCODE NAME NA
13 LANG en Path - DO NOT CHANGE
14 MODE offline/record/upload/debug Path - DO NOT CHANGE
15 CHARGING PIC /img/charging_tata.jpg Path - DO NOT CHANGE
16 IDLE PIC /img/standby.jpg Path - DO NOT CHANGE

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17 LCM /dev/ttyS4 Path - DO NOT CHANGE
18 LCM ENCODE TYPE UNICODE Encode - DO NOT CHANGE
19 LCM PASSWORD 123456 Password for access
20 RFID RFID0=/dev/ttyS1 Path - DO NOT CHANGE
21 PLUG1 GBTDC1:2=/dev/ttyS0 Path - DO NOT CHANGE
22 PLUG2 GBTDC2:2=/dev/ttyS0 Path - DO NOT CHANGE
23 DC1QRCODE NAME NA
24 RFID ORIGINAL NUMBER 1NA
10. MAINTENANCE AND SERVICE
DANGER
READ AND FOLLOW THE “SAFETY CONCERNS” AT THE BEGINNING OF THIS MANUAL BEFORE
USING THIS DEVICE
EV Charging Stations require regular maintenance beyond installation to ensure the quality of the vehicle’s
charge, and the continued value of your electric vehicle. Whether you’re installing a personal EV charger, or
a public one for use, eventually you will require repair or maintenance services to keep your system working
without flaws.
MAINTENANCE PRECAUTIONS
Each of the capacitors in this device have a high voltage for a time after shutting off the input power supply.
Allow 1 minute after powering down before servicing internal components.
MAINTENANCE ITEMS
Perform periodic checks every 3 to 6 months based on the site conditions and the usage of the charging
station.
1. Check the input voltage and ensure it is within the acceptable limits.
2. Check the Ground / Earth resistance and ensure it is within the acceptable limits
3. Clean the Air Filter periodically
4. Make sure that Power Module lights are blinks green
5. Ensure the charging cables are not worn out and gun pins are clean.
6. Make sure all the air-cooling fans are working normally.
VISUAL CHECK ITEMS
1. Check for abnormal sound from running fans and power units. If there is abnormal sound, please contact
Tellus 949-534-3000 for further assistance.
2. Check for abnormal odor, changes of inner materials, corrosion, anomaly in appearance, etc., in this
device. If there are any anomalies, please contact a Tellus service representative for further assistance.
3. Check for dust and dirt in this device regularly. The air filters on the doors can be removed and cleaned

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using a vacuum cleaner or air blower. The cabinet can be cleaned using a vacuum cleaner. The dust on the
components can be cleaned using a soft cloth. Please pay extra attention while using the vacuum cleaner, it
should not apply pressure on the control boards or any components.
REPLACEMENT OF FIXED-LIFE COMPONENTS
To prevent the device from failure due to worn out components, it is necessary to replace the components
before they reach the end of their lifespan. Use the following replacement intervals as a guideline for the
estimate of the total running time. Please contact a Tellus service representative for further assistance when you
replace the parts.
• Intake and exhaust air filters (if present): Approximately three (3) years. The period depends upon the site
conditions.
• Please keep in mind that the replacement interval of each part can vary depending on, for example, the
usage environment of the device.
11. TROUBLESHOOTING
ERROR CODES
If an error occurs, check the nature of the error by referring to following “Error Code List” and take
appropriate actions according to instructions by the manufacturer.
ERROR DESCRIPTION POSSIBLE SOLUTION
ERROR FLAG 0 Lightning protection device failure Check the SPD and GFCI circuit
ERROR FLAG 1 Insulation detection abnormal The insulation check on the EV has failed. Please try
to charge different EV.
ERROR FLAG 2 Abnormal communication between Insulation
Monitor and Main Control Board (CM)
Please check the connection between the IM and CM
boards. Check the LED lights on the CM and IM
ERROR FLAG 3 Abnormal communication between TR board
and CM board
Please check the connection between the tr and cm
boards. Check the LED lights on the CM and TR
ERROR FLAG 4 Electronic lock failure Possible failure of the gun to lock on the EV or the
24v supply voltage
ERROR FLAG 5 Internal use Reserved
ERROR FLAG 6 Abnormal communication between DC meter
and Main Control Board (CM)
Please check the connection between the DC and
CM boards. Check the LED lights on the CM and
communication lines of DC meter.

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FAULT TYPE SOLUTION
IP address communication failure or Server Communication
Failure Check the SPD and GFCI circuit
AC input over voltage / under voltage The insulation check on the EV has failed. Please try to charge
different EV.
DC output over voltage / over current Please check the connection between the IM and CM boards.
Check the LED lights on the CM and IM
Card reader failure Please check the connection between the tr and cm boards. Check
the LED lights on the CM and TR
Insulation fault Possible failure of the gun to lock on the EV or the 24v supply
voltage
Monitoring board communication failure Reserved
Charging gun connection failure
Please check the connection between the DC and CM boards.
Check the LED lights on the CM and communication lines of DC
meter.
The emergency stop button is pressed
Check whether the emergency stop button is pressed, if it is, inspect
the charger and if everything is normal, release the emergency
button and restore the main breaker
Charging Session shutdown is not successful
MCU board and power module communication failure. Please press
emergency stop button to stop the charging. Check the MCU board
and power module CAN communication bus.
12. CUSTOMER RESPONSIBILITIES
1. To operate the charge station with the required protective devices such as MCBs and switches and proper
cables installed.
2. The operator/owner/customer is cautioned that any changes or modifications not approved by Tellus shall
void Tellus warranty policy
3. To write an emergency plan that instructs people what to do in case of emergency.
4. To locate and prepare the site as per the instructions laid out in this document.
5. To make sure that there is sufficient space around the charger to carry out any regular maintenance work.
6. To appoint a trained person(s) responsible for the safe maintenance/service of the charge station.
7. Neither Tellus nor any of its affiliates shall be liable to the operator/owner/customer of this product or third
parties for damages, losses, costs, or expenses incurred by as a result of: an accident, misuse or abuse of
this product or unauthorized modifications, repairs or alterations to this product, or failure to strictly comply
Tellus operating and maintenance instructions.

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13. WARRANTY
Warranty and Service Plan
Tellus DC chargers comes with the 2 years parts only standard warranty. However, we offer service plans
which covers parts and labor as well for an additional add-on fee. We can train your operators or engineers
and equip with basic understanding of the troubleshooting and part replacement to make sure the equipment
downtime as well as total cost of ownership is minimized.
Warranty Terms
LIMITED WARRANTY: Subject to the exclusions from warranty coverage set forth below, Tellus warrants that the
Product will be free from any defects in materials and/or workmanship (the “Limited Warranty”) for a period
of two year after 30 days from the date of shipment or from date of the initial installation whichever is earlier
(the “Warranty Period”). If the Product becomes defective in breach of the Limited Warranty, Tellus Power
will, upon written notice of the defect received during the Warranty Period, either repair or replace, at Tellus
Power’s choice, the Product if it proves to be defective. Tellus Power will also pay for shipping charges for the
failed part. If the returned part has not failed the customer will pay for shipping charges for the replacement
part and the associated returned part. Under this guarantee, Tellus liability is limited to repair or replacement
of the product with the same or equivalent, or reconditioned product warranted for the original warranty
period. The warranty will not include removal costs, re-installation costs, loss of charging station revenue, nor
loss or damage of any kind whatsoever, whether incidental, consequential, or otherwise.
Exclusions From Limited Warranty
IMPORTANT: The Limited Warranty and on your Product shall not apply to defects, or service repairs, resulting
from any of the following:
• Damages due to normal wear and tear to charging cords, connectors, LCD/LED display, Touch Screen, or any
product alteration or modification, misuse, abuse, accident, vandalism, acts of nature, power surges, or use of
software, parts, or supplies not supplied by Tellus, and causes other than manufacturing defects not covered
by the warranty.
• Force Majeure – any occurrence or extraordinary event or circumstance beyond the control of Tellus Power
that is an act of God or whether that occurrence is caused by war, riot, storm, (such as hurricane, flooding,
earthquake, volcanic eruption, etc.), or other natural forces, including high input voltage from generators or
lightning strikes or acts of nature or other causes.
• Any Alteration or Modification of the Product in any way not approved in writing by Tellus Power.
• Abuse, damage or otherwise being subjected to problems caused by negligence (including but not limited to
physical damage from being struck by a vehicle) or misapplication, or misuse of the Products by customers or
end users.
• Any damage to the EV charger cord, unless such damage is caused by a manufacturing defect in the cord or
connector assembly.
• Improper site preparation or maintenance. That has been improperly installed, operated, handled, or used,
including use under conditions for which the product was not designed, use in an unsuitable environment, or
use in a manner contrary to the Tellus Installation and Operations Manual or applicable laws or regulations.
• Damage because of accidents, extreme power surge, extreme electromagnetic field.
• Use of the Product with software, interfacing, parts or supplies not supplied by Tellus Power Green.

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• Tellus disclaims any liability for damage to product, property, or personal injury resulting in whole or in
part, from improper installation, maintenance or use that is not in accordance with Tellus installation and
maintenance procedures.
• Maintenance or use that is not in accordance with Tellus installation and maintenance procedures.
• That has been subjected to incidental or consequential damage caused by defects of other components of the
electrical system.
APPENDIX
PD02-22V-10