Baldan MOVERE User manual

Super Tandem Articulated Disk Harrows
MOVERE

Presentation
Wge appreciate the preference and
would like to congratulate you for
the excellent choice you just made,
since you have acquired a product
manufactured with BALDAN
IMPLEMENTOS AGRÍCOLAS S/A technology.
This manual will guide you through the procedures
required since its acquisition until operational procedures of usage, safety
and maintenance.
BALDAN assures that has delivered this implement for resale in full and
in perfect conditions.
Resale was responsible for the custody and maintenance during the
period in its possession, and also for the assembly, retightening, lubrication
and overhaul.
During the technical delivery, dealer should guide the user client about
maintenance, safety, his/her obligations in eventual technical assistance,
strict compliance with the warranty term and reading the instructions
manual.
Any technical assistance request while in warranty should be made to the
dealer from whom you have purchased it.
We reiterate the need for a careful read of the warranty certificate and
compliance of all items from this manual, because by doing so you will
increase the life of your device.

BALDAN IMPLEMENTOS AGRÍCOLAS S/A.
CNPJ: 52.311.347/0009-06
Insc. Est.: 441.016.953.110
Scan the QR Code on the
identification plate of your
device and access this
Instruction Manual online.
Super Tandem Articulated Disk Harrows
MOVERE

05
Contents
BALDAN WARRANTY ................................................................................................................. 08
GENERAL INFORMATION ......................................................................................................... 09
To the owner ...................................................................................................................................
09
SAFETY RULES ........................................................................................................................... 10
To the operator................................................................................................................................ 10 - 13
WARNINGS................................................................................................................................. 14-15
COMPONENTS ........................................................................................................................... 16
MOVERE - Super Tandem Articulated Disk Harrows.................................................................... 16
DIMENSIONS ............................................................................................................................ 17
MOVERE 88 Discs ............................................................................................................................
17
MOVERE 108 Discs .........................................................................................................................
18
MOVERE 124 Discs .........................................................................................................................
19
SPECIFICATIONS ........................................................................................................................ 20
MOVERE - Super Tandem Articulated Disk Harrows .................................................................... 20
MOUNTING ............................................................................................................................... 21
Assembling the disc sections ........................................................................................................... 21
Finishing Disc Assembly ................................................................................................................... 22
Assembling the disc sections - MOVERE 88 discs .......................................................................... 23
Assembling of the disc sections - MOVERE 108 discs ......................................................................... 24
Assembling the disc sections - MOVERE 124 discs .......................................................................... 25
Assembling the frames in the left center post................................................................................ 26
Assembling the disc sections on the central frames .......................................................................... 27
Assembling the left and left side intermediate uprights and the frames ..................................... 28
Assembling the disc sections on the left intermediate and left side frames................................ 29
Assembling the cleaners ................................................................................................................... 30
Assembling the Right Center Bracket on the Wheel Shaft ............................................................. 31
Mounting the left center bracket of the wheel axle on the frame .............................................. 32
Mounting the tires .......................................................................................................................... 33
Mounting the frame union bracket ............................................................................................... 34
Mounting of the coupling header - MOVERE 88 discs ................................................................. 35
Assembling of the hydraulic cylinders in the coupling header - MOVERE 88 discs ....................37
Assembling the hydraulic cylinders on the uprights ..................................................................... 39
Mounting the tillage rollers ............................................................................................................ 40
Mounting of the tillage rollers - MOVERE 88 discs ....................................................................... 41
Mounting of the tillage rollers - MOVERE 108 discs ..................................................................... 42
Mounting of the tillage rollers - MOVERE 124 discs ................................................................... 43
Instruction Manual
MOVERE
Mounting of the coupling header - MOVERE 108 and 124 discs ................................................ 36
Assembling of the hydraulic cylinders in the coupling header - MOVERE 108 and 124 discs ...38
Mounting of signage ..................................................................................................................... 44

06
COUPLER ........................................................................................................................................... 48
Coupling of the DISK HARROWS on the tractor drawbar ..................................................................... 48
LEVELING............................................................................................................................................. 49
DISK HARROWS Leveling - Part I ............................................................................................................. 49
DISK HARROWS Leveling - Part II ............................................................................................................... 50
ADJUSTMENTS .................................................................................................................................... 51
Transport adjustments - Part I ................................................................................................................ 51
Transport adjustments - Part II ............................................................................................................... 52
Transport adjustments - Part III ............................................................................................................ 53
Transport regulations - Part IV ............................................................................................................... 54
Transport adjustments - Part V ................................................................................................................ 55
Working depth adjustment .................................................................................................................... 56
Pressure regulating of the tillage roller - Part I ..................................................................................... 57
Pressure regulation of the tillage roller - Part II .................................................................................... 58
Crid centering adjustment ........................................................................................................................ 59
OPERATIONS ....................................................................................................................................60
Recommendations for operation - Part I ............................................................................................... 60
Recommendations for operation - Part II ............................................................................................. 61
CALCULATIONS...................................................................................................................................62
Approximate hourly output ..................................................................................................................... 62
MAINTENANCE ................................................................................................................................63
Tire Pressure ........................................................................................................................................... 63
Lubrication............................................................................................................................................... 64
Lubrication every 24 working hours - Part I .......................................................................................... 65
Lubrication every 24 working hours - Part II .......................................................................................... 66
Adjustments of the rollers bearings ....................................................................................................... 67
Lubrification of the bearings .................................................................................................................. 67
Adjustments of the disc section bearings .............................................................................................. 68
Bearing oil ............................................................................................................................................... 68
Operational Maintenance .....................................................................................................................
69
Care......................................................................................................................................................... 70
General cleaning - Part I .......................................................................................................................... 70
70
 Contents
Mounting the hydraulic system - MOVERE 88 discs ............................................................................ 45
Mounting the hydraulic system - MOVERE 108 discs .......................................................................... 46
Mounting the hydraulic system - MOVERE 128 discs .......................................................................... 47
General cleaning - Part II ..........................................................................................................................
Harrow conservation - Part I .................................................................................................................. 71
Harrow conservation - Part II ................................................................................................................
72 - 73
Instruction Manual
MOVERE

07
Product Identification ................................................................................................................... 75
NOTES ..................................................................................................................................... 76-77
CERTIFICATE ............................................................................................................................ 78
Warranty certificate .................................................................................................................... 78 - 84
 Contents
OPTIONAL .................................................................................................................................. 73
Cutting Discs .................................................................................................................................... 73
IDENTIFICATION ....................................................................................................................... 74
Identification plate ......................................................................................................................... 74
LIFTING ...................................................................................................................................... 73
Lifting points ................................................................................................................................... 73
Instruction Manual
MOVERE

08
 Baldan Warranty
BALDAN IMPLEMENTOS AGRÍCOLAS S/A ensures normal operation of the tool to the dealer for a
period of six (6) months from the delivery date on the resale invoice to the first end consumer.
During this period undertakes BALDAN to remedy defects in materials and/or workmanship of
their responsibility, and the labour, freight and other expenses are of the responsibility of the
dealer.
During the warranty period, the order and replacement of any defective parts must be made to
the dealer in the region, who will send the defective part for analysis at BALDAN.
When such a procedure is not possible and exhausted the resolution capacity of the dealer, the
dealer will request support from the Technical Assistance of BALDAN through the specific form
distributed to resellers.
After analysing the items replaced by the Technical Assistance of BALDAN, and concluded that it is
not a warranty issue, so it will be of responsibility of the reseller any costs related to replacement;
as well as the cost of materials, travel including accommodation and meals, accessories, lubricant
and other expenses resulting from the call to the service, with the BALDAN company being
authorised to make its billing on behalf of the reseller.
Any repairs made to the product that is within the warranty period of the dealer will only be
authorised by with BALDAN prior presentation of the budget describing the work of parts and
labour to be performed.
It is excluded from this term the product that is repaired or modified in shops that do not belong
to the dealer network of BALDAN, as well as the use of non-genuine parts or components in the
product of the customer.
This guarantee will become null when it is determined that the defect or damage is the result of
improper product use, failure to follow instructions or the inexperience of the operator.
It is agreed that this warranty does not cover tires, polyethylene tanks, cardans, hydraulic
components, etc., which is equipment guaranteed by their manufacturers.
Manufacturing and or material defects, object of this warranty term, will not constitute, under any
circumstances, a reason for termination of the purchase and sale contract or compensation of any
nature.
BALDAN reserves the right to modify and or improve the technical characteristics of its products
without notice and without obligation so to proceed with the products previously manufactured.
Instruction Manual
MOVERE

09
NR-31 - SAFETY AND HEALTH AT WORK IN AGRICULTURE, FORESTRY,
FOREST EXPLORATION AND AQUACULTURE.
The purpose of this Regulatory Standard is to establish the precepts to
be observed in the organisation and in the work environment, in a
manner compatible with the planning and development of agriculture,
livestock, forestry, forestry exploration and aquaculture activities with
safety and health and work environment.
MR. OWNER OR OPERATOR OF THE EQUIPMENT.
Please read and follow the NR-31 standard carefully.
For more information, check the website and read the full NR-31.
http://portal.mte.gov.br/legislacao/normas-regulamentadoras-1.htm
 General Information
•
To the owner
BALDAN IMPLEMENTOS AGRÍCOLAS S/A is not liable for any damage caused by accidents
arising from the use, transportation or improper or incorrect storage of your tool, whether due
to negligence and/or inexperience of any person.
Only persons with full knowledge of the tractor and the tool may carry out the
transportation and operation of the same.
BALDAN shall not be liable for any damage caused in unforeseeable or unrelated
situations to the normal use of the tool.
The mishandling of this equipment can result in serious or fatal accidents. Before putting
the equipment into operation, please read the instructions in this manual. Ensure that the
person responsible for the operation is instructed in the correct and safe handling of it. Also
make sure that the operator has read and understood the instruction manual of the product.
WARNING
Instruction Manual
MOVERE

10
Safety Standards
•
To the operator
THIS SYMBOL INDICATES AN IMPORTANT SAFETY WARNING. IN THIS MANUAL,
WHENEVER YOU FIND IT, PLEASE READ THE MESSAGE BELOW CAREFULLY AND BE
ATTENTIVE TO THE POSSIBILITY OF PERSONAL ACCIDENTS.
Read the instruction
manual carefully for
recommended safety
practices.
Do not carry personnel
on the tractor and
neither inside nor on
the equipment.
Do not work with the
tractor if the front has
insufficient ballast for
rear equipment. If
there is a tendency to
lift, add weights to the
front or front wheels.
Only start the tractor
when you are properly
seated and the seat
belt is locked.
There are risks of
serious injury by
tipping when working
in sloping terrain.
Do not use excessive
speed.
Before doing any
maintenance on your
equipment, make sure
it is properly
stationary. Avoid
getting run over.
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
Be careful when
handling the MOVERE
support foot, as there
is a risk of accidents.
WARNING
Instruction Manual
MOVERE

11
FOLLOW ALL SUGGESTED RECOMMENDATIONS, WARNINGS, AND
PRACTICES IN THIS MANUAL, UNDERSTAND THE IMPORTANCE OF
YOUR SAFETY. ACCIDENTS MAY LEAD TO INVALIDITY OR INCLUDE
DEATH. REMEMBER, ACCIDENTS CAN BE AVOIDED!
Hydraulic pressure oil
can cause serious injury
if leaks occur.
Periodically check the
condition of the hoses.
If there are signs of leakage, replace
immediately. Before connecting or
disconnecting the hydraulic hoses,
relieve the pressure of the system
by starting the engine with the
tractor switched off.
Safety Standards
When looking for a
possible leak in the
hoses, use a piece of
cardboard or wood,
never use your hands.
Avoid fluids going into
the skin.
Do not make adjustments
with MOVERE in operation.
When doing any services
on the MOVERE, first
switch off the tractor.
Use the appropriate tools.
WARNING
WARNING WARNING
WARNING
When working with
MOVERE, do not
exceed the speed of
12Km/h or 7 MPH,
avoiding risks of
damages or accidents.
Remove the ignition key before
performing any maintenance on
MOVERE. Protect yourself from
possible injury or death caused by an
unforeseen MOVERE roll-off.
If MOVERE is not properly engaged, do
not start the tractor.
When transporting
the MOVERE, do not
exceed the speed of
25Km/h or 15 MPH,
avoiding risk of
damage and
accidents.
WARNING
WARNING WARNING
Instruction Manual
MOVERE

12
Never weld the tire-
mounted wheel, heat
may cause air
pressure to rise and
cause an explosion
of the tire. When filling the tire,
position yourself next to the tire,
never in front of it. Always use a
containment device (filling cage) to
fill the tire.
•Disposing of waste
improperly affects
the environment
and ecology, as it
will be polluting
rivers, canals or the
ground.
Avoid heating parts
near the fluid lines.
Heating may generate
ALCOHOLIC DRINKS OR SOME TYPES OF MEDICATION CAN GENERATE
LOSS OF REFLECTIONS AND CHANGE THE PHYSICAL CONDITIONS OF
THE OPERATOR. THEREFORE, NEVER OPERATE THE EQUIPMENT UNDER
THE USE OF THESE SUBSTANCES.
Safety Standards
Always keep oil and /
or grease away from
access and workplaces
as they may cause
accidents.
Before commencing
the work or transport
of MOVERE, check for
any persons or
obstructions near it.
Keep the joint area
free while MOVERE is
in operation.
In tight corners, do not
allow the tractor
wheels to touch the
header.
WARNING WARNING
WARNING
WARNING WARNING
WARNING
Find out about the correct way to
recycle or dispose of waste.
PROTECT THE ENVIRONMENT!
brittleness in the material, rupture
and discharge from pressurized
fluid, and may cause burns and
injury.
WARNING
Instruction Manual
MOVERE

13
Safety Standards
• Equipamentos de EPI’s
DO NOT WORK WITH MOVERE BEFORE PUTTING PPE ON (SAFETY
EQUIPMENT). IGNORING THIS WARNING COULD CAUSE DAMAGE TO
HEALTH, SERIOUS ACCIDENTS OR DEATH
WARNING
When performing certain procedures with MOVERE, put on the following PPE (Safety
Equipment) below:
IMPORTANT
A safe attitude must be observed in all stages of working with MOVERE, thus avoiding
accidents such as impact of objects, fall, noise, cuts and ergonomics, in other words, the
person responsible for operating MOVERE is subject to internal and external damage to your
body.
All PPE (Safety Equipment) must have a certificate of authenticity.
OBSERVAÇÃO
HARD HAT
SAFETY GLASSES
EAR PROTECTION
SAFETY GLOVES
SAFETY BELT
LONG SLEEVE SHIRT
FILTRATIO MASK
TROUSERS
ENCLOSED SHOES
Instruction Manual
MOVERE

14
 Warnings
When operating with the MOVERE, do not let people stay close or close to it.
When carrying out any maintenance service, use PPE equipment
Before you connect or disconnect the hydraulic hoses, relieve the system pressure by triggering the
command with the tractor off.
Periodically check the state of conservation of the hydraulic hoses. If there are signs of oil leakage,
replace the hose immediately as the oil works under high pressure and can cause serious accidents.
Do not wear loose clothing, as they may thread into the MOVERE.
When operating the tractor engine, be properly seated in the operator's seat and be aware of the
complete knowledge of the correct and safe handling of both the tractor and MOVERE. Always place the
gearshift lever in neutral, turn off the power supply command gear and place the hydraulic controls in
neutral.
Do not switch on the tractor motor indoors without adequate ventilation, as the exhaust gases
are harmful to health.
When maneuvering the tractor to engage MOVERE, make sure you have the necessary space and
that there is no one close, always maneuver at idle and be prepared to brake in an emergency.
Do not make adjustments with MOVERE in operation.
When working on sloping terrains, proceed with caution when trying to maintain the necessary
stability. In the event of an imbalance start, reduce the acceleration, turn the wheels to the slope side of
the terrain and never raise the MOVERE.
Always drive the tractor at speeds compatible with safety, especially when working in
rough terrain or slopes, always keep the tractor engaged. When driving
The tractor on roads, keep the brake pedals interlocked.
Do not work with the tractor with a light rear. If the rear tends to raise, add more weights on the
rear wheels.
When leaving the tractor put the gear lever in neutral and apply the parking brake. Never leave the
MOVERE engaged in the tractor in the raised position of the hydraulic system.
Any maintenance on the MOVERE must be done at the same stop and with the tractor switched off.
Do not travel on highways, especially at night. Use warning signs throughout the route.
Instruction Manual
MOVERE

15
Warnings
If you need to travel with MOVERE on the highways, consult the transit agencies.
Do not allow MOVERE to be used by persons who have not been trained, that is, who do not know
how to operate it correctly.
Do not transport or work with MOVERE near obstacles, rivers or streams.
It is forbidden to transport people on self-propelled machines and implements.
Changes to the original MOVERE features are not allowed, as they may change safety, function and
affect the service life
Carefully read all the safety information in this manual and in MOVERE.
Read or explain all of the procedures in this manual to the operator who can not read.
Check if MOVERE is in perfect conditions of use. In the event of any irregularity that may interfere
with the operation of MOVERE, ensure that it is properly maintained before carrying out any work or
transport.
Maintenance and especially inspection in MOVERE risk areas should only be carried out by a
qualified or trained worker, observing all safety guidelines. Before starting maintenance, disconnect all
MOVERE drive systems.
Periodically check all MOVERE components before using it.
According to the equipment used and working conditions in the country or in areas of maintenance,
precautions are necessary. Baldan has no direct control over precautions, so it is the owner's
responsibility to implement safety procedures while working with MOVERE.
Check the minimum tractor power recommended for each MOVERE model. Only use tractors with
power and ballast compatible with the load and land topography.
When transporting MOVERE, drive at speeds compatible with the terrain and never exceed 16 km/h,
this reduces maintenance and consequently increases the service life of MOVERE.
Alcohol or some types of medication can generate loss of reflexes and change the physical
conditions of the operator. Therefore, never operate MOVERE under the use of these substances.
Read or explain all of the procedures in this manual to the user who can not read.
In case of doubt, consult the After Sales Service.
Telephone0800-152577/E-mail:[email protected]m.br
Instruction Manual
MOVERE

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Components
•
MOVERE - Super Tandem Articulated Disk Harrows
13
20
6
1. Left center frame
2. Right center frame
3. Left middle frame
4. Right Intermediate frame
5. Left side frame
6. Right side frame
7. Coupling head
8. Screw jack
9. Hydraulic hoses
10. Front left side frame
11. Front left frame
12. Right front frame
13. Right front side frame
14. Left side rear frame
15.Left rear frame
16. Rear right frame
27
26
12
21
19
7
828
9
2
14
10
18
5
3
11
1
4
15
24
22
25
23
16
31
30
29
17
17. Rear right side frame
18. Disk
19. Finishing Disc
20. Right side axle bracket
21. Right center wheel axle frame
22. Left center wheel hub bracket
23. Left side wheel axle support
24. Cylinder of articulation of the sides
25. Wheel Articulation Cylinder
26. Cylinder of articulation of the header
27. Coupler header regulator
28. Stabilizer Shaft
29. Tire
30. Tillage roller
31. Signage plate
Instruction Manual
MOVERE

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Dimensions
•
MOVERE 88 Discs
Number
of Discs
Measure
A
(mm)
Measure
B
(mm)
Measure
C
(mm)
Measure
D
(mm)
Measure
E
(mm)
Measure
F
(mm)
Measure
G
(mm)
Measure
H
(mm)
Measure
I
(mm)
88 9013 8315 8824 5457 3557 5472 3920 470 10025
A
D
F
H
E
I
B
C
G
Measure
Instruction Manual
MOVERE

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Dimensions
•
MOVERE 108 Discs
108 11023 10253 10628 5815 3391 5573 4785 405 10702
A
D
F
H
E
I
B
C
G
Number
of Discs
Measure
A
(mm)
Measure
B
(mm)
Measure
C
(mm)
Measure
D
(mm)
Measure
E
(mm)
Measure
F
(mm)
Measure
G
(mm)
Measure
H
(mm)
Measure
I
(mm)
Instruction Manual
MOVERE

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 Dimensions
•
MOVERE 124 Discs
124 12503 11815 12161 5815 3376 5591 5440 406 11067
A
D
F
H
E
I
B
C
G
Number
of Discs
Measure
A
(mm)
Measure
B
(mm)
Measure
C
(mm)
Measure
D
(mm)
Measure
E
(mm)
Measure
F
(mm)
Measure
G
(mm)
Measure
H
(mm)
Measure
I
(mm)
Instruction Manual
MOVERE

20
 Specifications
•
MOVERE - Super Tandem Articulated Disk Harrows
Baldan reserves the right to modify and or improve the technical characteristics of its products
without notice and without obligation so to proceed with the products previously manufactured.
The technical specifications are approximate and informed in normal working conditions.
Adjusting the discs crossing......................................................................................... 03 positions
Recommended maximum working speed .................................................................. 12km/h
Recommended maximum transport speed ............................................................... 25km/h
Opening angle of disc frames.................................................................................... 14° - 17° - 20°
INTENDED USE OF MOVERE
PROHIBITED USE OF MOVERE
- MOVERE was developed exclusively for soil preparation work in large areas, breaking of clods
and leveling after harrowing.
- MOVERE must be driven and operated only by a properly instructed operator.
- To avoid damage, serious accident or death, DO NOT transport people over any part of
MOVERE.
- It is FORBIDDEN to use MOVERE to attach, tow or push other implements or accessories.
- MOVERE should NOT be used by an inexperienced operator who does not know all the driving,
command and operation techniques.
Instruction Manual
Model Number
of Discs Disc Spancing
(mm)
Disc
Diameter
(ø)
Concave
Discs
(mm)
Shaft
Diameter
(ø)
Working
Width
(mm)
MOVERE
88 200 22” - 24” 5,0 1.1/2” 8315
108 200 22” - 24” 5,0 1.1/2” 10253
124 200 22” - 24” 5,0 1.1/2” 11815
Model Number
of Discs
Max Depth
of work
(mm)
Approximate
Weight
w/ roller
(Kg)
Tractor
Power
(HP)
Tires
22” 24” 22” 24” Quantity Model
MOVERE
88 168 194 9112 9330 310 à 350 06 400x60
108 168 194 10275 10275 380 à 430 06 400x60
124 168 194 12575 12575 430 à 496 08 400x60
MOVERE