BE HW2765HAD User manual

Operation Manual
HOT WATER
PRESSURE WASHER
HW2765HAD
BEPOWEREQUIPMENT
.COM

2 3
Safety
6 Safety Rules
7 Safety Warnings
Features
12 Features
Installation & Preparation
13 Attire
13 Set-Up
14 Engine/Burner Fuel Tank
15 Nozzle Review
16 Nozzle Connection
16 Water Supply
17 Unloader
17 Thermal Relief Valve
18 Pre-Start Inspection Procedures
Operation
19 Priming The Pump
19 Start-Up/Cold Water Operation
21 Hot Water Operation
21 Cleaning with Detergents
22 Shutdown
Maintenance
23 Specific Maintenance
24 Winterizing
26 Maintenance Chart
Troubleshooting
27 Troubleshooting Chart
Parts List
30 Specifications
32 Flow Chart
32 EMF System
33 Operation Theory
34 Frame Assembly
36 Pump Plumbing
38 Pump Assembly
41 Unloader Assembly
43 Pressure Switch
44 Heat Exchanger/EMF System
46 Boiler Assembly
48 Gun/Wand/Hose Assembly
49 Fuel Tank
50 Electric Box Assembly
51 Fuel Pump
51 Fuel Solenoid
52 EMF System
54 Wire Schematic
54 Wire Diagram
55 Statement of Warranty
56 Warranty Exclusions
TABLE OF CONTENTS TABLE OF CONTENTS

4 5
Using the Operator’s manual
The operating manual is an important part of your Hot Water Pressure
Washer. It should be read thoroughly before initial use, and referred to
often to make sure adequate safety and service concerns are being ad-
dressed.
Reading the owner’s manual thoroughly will help avoid any personal injury
or damage to your pump. By knowing how best to operate this machine
you will be better positioned to show others who may also operate the
unit.
You can refer back to the manual at any time to help troubleshoot any
specific operating functions, so store it with the machine at all times.
Attention: Read through the complete
manual prior to the initial use of your
Hot Water Pressure Washer.
Record Identification Numbers
Hot Water Pressure Washer
If you need to contact an Authorized Dealer or Customer Service line (1-
866-850-6662) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the pump and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:
PRODUCT IDENTIFICATIONINTRODUCTION

6 7
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a pictorial and/or a safety message to alert you
to hazards.
DANGER indicates a hazard which, if not avoided, will result in death
or serious injury.
WARNING indicates a hazard which, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in
minor or moderate injury.
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or death.
Hazard Symbols and Meanings
Save these Instructions
SAFETY RULES
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible injury
or death.
explosion fire
toxic fumes
hot surface
flying objects injection
moving parts
electric
shock
WARNING
Serious injury or death may occur from normal sparks in
the multiple ignition sources or engine/burner exhaust.
Injury or death may occur as a result of improper fueling.
Serious injury or death may occur from a ground fire
caused by a muffler spark.
Serious injury or death may occur if system safety’s are
not properly maintained.
• Always operate pressure washer in a well ventilated area free of
flammable vapors, combustible dust, gases or other combustible
materials.
• Do not store the pressure washer near an open flame or any
equipment such as a stove, furnace, water heater, etc., which utilizes
a pilot light or sparking device.
• Do not use this pressure washer to spray flammable material!
• Do not smoke while filling burner fuel tank.
• Never fill the fuel tanks while the pressure washer is running or hot.
Allow to cool two minutes before refueling.
• Always refuel slowly to avoid the possibility of spilled fuel which may
cause a risk of fire.
• Do not refuel indoors or in a poorly ventilated area.
• Engine Fuel Tank: Refuel with gasoline only. Do not use diesel or fuel
oil.
• Burner Fuel Tank (Black): When refueling the Burner Fuel Tank, use
No. 1 or No. 2 fuel oil/diesel or kerosene. Do not use gasoline.
• Do not operate the unit if diesel fuel is spilled. Wipe the pressure
washer clean and move it away from the spill. Avoid creating any
ignition until the diesel fuel has evaporated.
• A spark arrester must be added to the muffler of this engine if it is
to be used on any forest covered, brush covered or grass covered
unimproved land. The arrester must be maintained in effective working
order by the operator. In the state of California, the above is required
by law. (Section 4442 of the California Public Resources Code.)
Other states may have similar laws. Federal laws apply on Federal
lands.
• This pressure washer has a Safety Relief device which should never
be altered, modified, removed or made inoperative. If the device fails,
replace immediately with only genuine manufacturer replacement part.
SAFETY SAFETY

8 9
WARNING
Serious injury or death may occur from inhaling engine/
burner exhaust or dangerous vapors. The engine
exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or
other reproductive harm.
• Never operate this pressure washer in an enclosed area. Always make
certain there is adequate ventilation (fresh outside air) for breathing
and combustion. This will prevent the buildup of dangerous carbon
monoxide gases. Beware of poorly ventilated areas, or areas with
exhaust fans which can cause poor air exchange.
• Follow all safety instructions provided with the materials you are
spraying. Use of a respirator may be required when working with
some materials. Do not use this pressure washer to dispense
hazardous detergents.
WARNING
Serious injury or death could occur from high pressure
spray penetrating the skin.
• Keep clear of nozzle and spray! Never put your hand, fingers or body
directly over the spray nozzle.
• Do not direct discharge stream at persons or self.
• This product is to be used only by trained operators.
• Always keep operating area clear of all persons.
• Close supervision is necessary when used near children. DO NOT
allow children to operate this unit!
• SEEK EMERGENCY MEDICAL CARE if the spray appears to have
penetrated the skin! DO NOT TREAT AS A SIMPLE CUT!!
• High pressure hoses and fuel lines should be inspected daily for signs
of wear. If evidence of failure exists, promptly replace all suspect
hoses and fuel lines to prevent the possibility of injury from the high
pressure spray. If a hose or fitting is leaking, NEVER PLACE YOUR
HAND DIRECTLY ON THE LEAK.
• NEVER operate the gun with the trigger wired in the open position.
To prevent accidental discharge, the trigger gun should be securely
locked when not in use.
• Before removing the spray nozzle or servicing the unit, ALWAYS shut
off the unit and trigger the gun to release trapped pressure. (Even af-
ter you shut off the unit, there is high pressure water left in the pump,
hose and gun until you release it by triggering the gun.)
WARNING
Serious injury or death may occur from contact with
electricity.
• DO NOT direct spray on or into electrical installations of any kind!
This includes electrical outlets, light bulbs, fuse boxes, transformers,
the unit itself, etc.
• DO NOT allow metal components of the pressure washer to come in
contact with live electrical components.
WARNING
Serious injury may occur from touching the gasoline
engine, muffler or heat exchanger. These areas can
remain hot for some time after the pressure washer is
shutdown.
• Never allow any part of your body to contact the gasoline engine,
muffler or heat exchanger.
WARNING
Serious injury may occur from a pressure washer
malfunction or exploding accessories if incorrect
system components, attachments or accessories are
used.
Serious injury or death may occur if attempting to start
the pressure washer when the pumping system is
frozen.
• Never make adjustments to the factory set pressures.
• Never exceed manufacturers maximum allowable pressure rating of
attachments.
• Do not allow any hoses to make contact with heat exchanger to
prevent the possibility of bursting. Avoid dragging the hoses over
abrasive surfaces such as cement.
• Use only manufacturer recommended repair parts for your pressure
washer.
• In freezing temperatures, the unit must always be warm enough to
ensure there is no ice formation in the pump. Do not start the pressure
washer if it has been transported in an open or under heated vehicle
without first allowing the pump to thaw.
SAFETY SAFETY