Belanger FreeStyler User manual

1MANUL222
REV 12c
Belanger, Inc®.
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone [phone]
Fax [phone]
www.Belangerinc.com
®
Maintenance
Manual

®
Belanger, Inc.®
P.O. Box 5470
Northville, MI 48167-5470
Customer Service Phone [phone]
Fax [phone]
www.Belangerinc.com
Maintenance
1MANUL222
REV 12

Belanger® Equipment Owner’s Manual
FreeStyler® Friction Rollover: Maintenance Manual
Copyright 2013
Belanger, Inc®
This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You
may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form
whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.®
The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is
for reference purposes only and does not imply sponsorship or approval of Belanger, Inc.®by these companies or any
companies affiliated with their respective owners.

CURRENT REVISION LOG
Belanger, Inc®. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL222
®
Rev
Release
Date
Page
Description
12a
3/28/2017
1-3 to
1-4
Updated Safety Warnings to include reference to OSHA specifications
1-5
Updated Document Overview per the manual content
1-6
Added UL Warning note
1-8 to
1-9
Added RO Warranty Information
2-1 to
2-34
Changed Chapter title to Preventative Maintenance from Scheduled
Maintenance.
2-1
Added warning note and notes in Support Equipment section
2-2
Added note to Inspect all fasteners and anchors on the frame and
other components to General in the Monthly Maintienance List
Changed Wall Mount Boom Assembly heading to Wall or
Freestanding Leg Boom Assembly
Added the following item to the Monthly Inspection List: For a
Freestanding Mount check all floor anchors and the boom mount
clamps and bolts. Tighten or replace as needed.
2-3 to
2-4
Added Pumping Station and Water Softener to Monthly Maintenance
and added Periodic Maintenance
2-4
Added Triple Foam Pod maintenance under Periodic Scheduled
Maintenance.
2-5
Removed “Monthly” from the checklist title and made “Drain the air
compressor of any water” a Daily checklist item.
2-14
Removed line instructing to Backflush RO unit
2-15 to
2-16
Added General Input Locations
2-17
Removed “MCC” in the title, added Clean, Dry Air note, updated
images per current practices
2-18
Added the note to clean and apply marine grease to bearings.
2-19
Added the note to clean and apply marine grease to gears.
2-20 to
2-22
Added Pumping Station Drive Belt Replacement and Tightening
2-23 to
2-32
Added Pumping Station Float Valve
2-33
Added Hydraulic Hose Information and Hose Identification
2-34
Added Foaming Pod Connections
3-1
Added Grade 8 column to Torque chart
3-2 to
3-4
Updated Powder Coat Article
3-5 to
3-6
Added Pumping Station section
3-7 to
3-8
Updated Top View of the Carriage with all Wired Components per
current design
3-9
Add a note to callout the Main Air Supply on the carriage pneumatic
junction block.
3-10 to
3-11
Added Bearing Replacement Procedure
3-12 to
3-14
Added images to How to Disassemble the Top Wheel for Repairs
instruction
3-15 to
3-17
Added Top Wheel Troubleshooting
3-18
Under Changing a Roller or Drive Shaft, revised step 2 and added a
note to use the jack bolt and jam nut to lift the roller off the rail evenly.
3-20
Under Changing a Roller or Drive Shaft, revised step 9 to state evenly
lower the machine back onto the rail by alternately loosening both of
the jack bolts.

CURRENT REVISION LOG
1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
®
Rev
Release
Date
Page
Description
3-25
Under Drive Motor in step 4 added note to use both safety brackets in
order to jack the machine up evenly.
3-26
Under Drive Motor in Step 8 added note to use either both safety
brackets per side or all four safety brackets to jack the machine up
evenly.
3-18 to
3-37
Added images to the following instructions: Changing a Roller or Drive
shaft, Replacing a Bent Shaft or Wheel Bearing, Replacing a
Motor/Gearbox Assembly, Wheel Motors, Drive Motors, Replacing an
Arm Rotation Bearing, Replacing A Pivot Shaft Assembly, Inside the
Pods
3-38
Updated the image in Carbon Tank. Updated the following sections
per current practices: Backflush and Exchanging Carbon
3-55
Added Pulsatron Suction and Discharge Valve - Replacement
Procedure and Questions to ask prior to returning a Pulsatron
Solenoid Metering Pump
3-56 to
3-75
Removed the reference to part numbers & concentrate/non-
concentrate pumps in the titles per the current product offering
3-90 to
3-109
Added Water Softener
3-111
Under Remove Motor Gearbox Assembly step 8 added note to
examine the rubber grommets and replace if needed.
3-115 to
3-118
Updated and added images per the curent design and current
practices
4-1
Changed Zone 1 image, frame legs are to be on exit side of the head
beam
Changed Zone 1 note from End Clamp to Rail Stop Clamp Assembly
4-2
Changed Overview image the legs on the 4 legged frames face out
Changed Zone 1 image, frame legs are to be on exit side of the head
beam
Changed Zone 1 note from End Clamp to Rail Stop Clamp Assembly
4-4
Changed Zone 1 image, frame legs are to be on exit side of the head
beam
Changed Zone 1 note from End Clamp to Rail Stop Clamp Assembly
4-5
Changed Zone 1 image, frame legs are to be on exit side of the head
beam
Changed Zone 1 note from End Clamp to Rail Stop Clamp Asembly
4-8
Changed Overview image the legs on the 4 legged frames face out
Changed Zone 1 image to show correct distance from Rail Stop
Assembly to L-Bracket Assembly
Changed Zone 1 note from End Clamp to Rail Stop Clamp Assembly
4-9
Changed Frame Rail Stop Clamp Assembly Locations image the legs
on the 4 legged frames face out
4-10
Changed Zone 1 note from End Clamp to Rail Stop Clamp Asembly
4-13
Updated cap attachment per the current design
4-14 &
4-15
Updated images on these pages (per Change Request #32):
Combined images in Zone 1 & 2, changed sub heading from Zone 1
to Zone 1: 108251 and removed Zone 2 heading and image
Combined images in Zone 3 & 4, changed sub heading from Zone 3
to Zone 2: 108178
In Zone 1 & 4 images changed part number 7381 to 7181
Added note to both Zone 1 & 2 images: See the enlarged image of
this assembly for part numbers.
Moved enlarged image of bearing from page 4-15 to 4-14 and added
part numbers 1WASHR-FL498(4) and 1NUT-LC214 (4)
In Zone 2 changed 1FSTNR-SH177(3) to 1FSTNR-SH148(3) and
1FSTNR-SH457(2) to 1FSTNR-FH750(4) per the BOM

CURRENT REVISION LOG
Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL222
®
Rev
Release
Date
Page
Description
4-14 &
4-15
In Zone 2 removed 1NUT-LC210(2), 1WASHR-PL501 and 1WASHR-
FL498 per the BOM
Changed Zone 5 to Zone 3: Wall Mount for Boom and added 108250
Removed exploded image of 108250
Added Zone 3: Optional Freestanding Mount Leg for Boom
4-16
Relocated On-Carriage Boom Hose Support Assembly (Standard):
108242 (standard feature) to the Standard “Channel” Boom
Components (before Deluxe Boom components). Item was on page
4-19 of Rev 11.
Added image of Freestanding Boom Mount with Boom Hose Support
Assembly 108497.
In subheading changed 108497 to 108352
Added callout for assembly 108497 on image
4-17 &
4-18
Changed 1ELECT-FS273 to 1ELECT-FS166 in three places (per
Change Request #17)
4-18
Updated quantities in Optional 10HP Wheel Cleaner Accessory Kit:
109855 per the current design and added note
4-19
Added subtitle Deluxe Boom Components to this page
Added Optional 25HP Wheel Cleaner Accessory Kit: 109854
4-20
Removed Zone 5 (see Standard “Channel” Boom) section from page
Added image of Freestanding Boom Mount with Boom Hose Support
Assembly 109850.
4-21
For Air-Over-Oil Reservoir Assembly: 108281, 1FTTNG-BH375 (2)
was 1FTTNG-BH250 per the current design (per Change Request
#77)
4-22 to
4-24
Updated Carriage Drive Components per current design
4-25
Removed 1ELECT-CB889, added 1ELECT-CB881 and 110415 to
Sonar Components
4-27
Added Tip info for nozzles
4-28
Removed 1ELECT-SW825 and 1CLAMP932 from Top Wheel
Cylinder Assembly: 108147 per current design
4-30
Updated image in Water Feed Assembly: 108091 to show current
ASCO™ Valve orientation and added 1ELBOW-PL901 per current
design
4-37
Added Fastener view to Triple-Foam Pod
4-41
Changed FreeStyler® 8-Port Air Manifold Assembly number from
108185 to 108494. Added callout for adapter 1MADAP-ST100 and
fitting 1FTTNG-SW336.
4-47
Added Fastener View to Lower Hub Assembly: 106026
4-48
Added Fastener View to Upper Hub Assembly: 107146
4-53
Added Fastener View to Upper Hub Assembly: 108315
4-54
Relocated Filler Strip info to end of the arm sections (was on page 5-
50 in Rev 11). Added row “H” in Filler Strip Chart
4-55 to
4-56
Updated Top Wheel Upper Arm Exploded Overview, Top Wheel
Upper Arm Exploded (Passenger Side) and Top Wheel Upper Arm
Exploded (Driver Side) per current design for Whisper Wheel®
4-56 to
4-58
Added adhesive and torque notes per current practices
4-58
Changed grommet call out from 1GRMMT222(2) to 1GRMIT22(2).
4-60
Changed grommet call outs from 1GROMIT750 to 1GRMIT750 and
changed cap call outs from CAP084 to 1CAP084.
4-61
Relocated Neo-Tex™ Fill Replacement for the Standard Top Wheel to
beginning of the Top Wheel Section (was page 4-65 in Rev 11)
4-62 to
4-66
Updated Loading the Optional Top Wheel Whisper Wheel® per
current design and practices

CURRENT REVISION LOG
1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
®
Rev
Release
Date
Page
Description
4-67 &
4-68
Added Re-Installing the Hub Assembly
4-69 &
4-70
Added to the Neo-Tex™Fill Replacement for Entrance Wheels a
complete wheel replacement part number chart for the Primary and
Secondary fill packs for all colors
Changed 6” Diameter Hub part number from 106782 to 107146
Added Neo-Tex™load instructions to the image
Moved Neo-Tex™ wash clips and fill pattern to separate page
All changes on this page are per Change Request #58
4-71
Removed 1PLSTC-CL025 (8” Wash Clip) from chart
Corrected Neo-Tex™Fill Replacement sizes: changed 32” to 24”,
28”x8” to 22”x10”, 25”x8” to 20”x10”, 33”x8” to 18”x10”
Added the following note to each row of tapered Neo-Tex: 24 pieces
needed per hub for a full replacement of this row of Neo-Tex™ fill.
Added this note to the straight cut rows of Neo-Tex:16 pieces needed
per hub for a full replacement of this row of Neo-Tex™ fill.
Replace Entrance with Exit in the second subheading.
All changes on this page are per Change Request #31
4-72
Added Tip info to Undercarriage Wash Assembly: In-Ground
4-78
Added Tip info for Manifold Assembly Exploded
4-79
Added notes referring to other exploded views to 107059: Complete
Assembly
4-82
Added Tip info to V-Jet Arch Package Assembly: 107110
4-83
Added Tip info for Center Spray Manifold Assembly: 108473
4-84
Added Tip info for HydroBlade® Base Assemblies
4-85
Added Tip info for Wheel Cleaning Nozzle Kit #105980 and #105983
(10HP Medium Pressure)
4-86
Added Tip info for Wheel Cleaning Nozzle Kit #105982 and #105985
(25HP High Pressure)
4-88
Updated note for HydroBlade®/Stinger Main Manifold Assembly:
108479
4-90
Added image for Assembled Driver Side Stinger Arm Assembly.
Added notes about differences between Driver and Passener Side
Stinger Arm Assemblies and that Passener Side Assembly is shown
in the Exploded View
4-92
Added Enlarged View for Upper Linkage Weldment Fasteners
4-95
Added Tip Information and Fastener View to Chamber Assembly
4-97
Added call out for part number 1FTTNG-BH915
4-98
Updated Main Components: AIRBLADE-OBD-001 per current
practices. Added Flange Orientation Notes for PN 7699 to Optional
Concentrator Assembly: 107109
4-100
Updated Blower Assembly overview image to current design. Updated
Blower Zone 1 image to current design, added fastener view images
and notes.
4-101
Updated Blower Zone 2 image to current design and added fastener
view image.
4-102 to
4-104
Added Machine Control Center (MCC) section
4-105
Removed output module and outout board calls outs (included in new
exploded views). Added 1ELECT-CB051, 1ELECT-CB052, 1ELECT-
CB053 and 1ELECT-CB054 to the part chart.
4-106 to
4-107
Added Exploded Views for SCC Components
4-107
Added callout 1ELECT-ES100 to System Control Center (SCC) for
208/230 VAC.

CURRENT REVISION LOG
Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL222
®
Rev
Release
Date
Page
Description
12b
3/28/2017
4-36
Changed 1MADAP-BR745 to 1MCONC-BR745 and 1MADAP-BR710
to 1MCONC-BR710
4-41
Added 8-Port Manifold to 1VALVE-PN338 part callout
Added 1VALVE-PN335 part callout
Added 2 Port Valve note to 1VALVE-PN335 image in chart for
clarification for After Market Parts Department
4-42
Added 4-Port Manifold to 1VALVE-PN334 part callout
Added 1VALVE-PN331 part callout
Added Single Port Valve note to 1VALVE-PN331 image in chart for
clarification for After Market Parts Department
12c
3/28/2017
4-24
Change 1FSTNR-HH820 to 1FSTNR-SH820
Added callout 1ELECT-CB874
Changes per Chang Request #62
4-28
Changed CYLNDR978 to CYLNDR982 (per Change Request #74)
4-48
Entrance Arms Hub Assembly changed from 106782 to 107146
Top Spider in Hub Assembly changed from 101141 to 108782
Bottom Spider in Hub Assembly changed from 101141 to 108873
Fasteners for Top Spider changed: 1FSTNR-HH270 changed to
1FSTNR-HH198, 1WASHR-LC125 to 1WASHR-FL415, 1WASHR-
FL332 to 1WASHR-FL415, and added 1NUT-LC212
Added callouts for Bottom Spider: 1FSTNR-HH171, 1WASHR-LC270
and 1WASHR-FL415
All changes on this page are per Change Request #14, 65 and 75
4-61
Added chart to specify quantities for Primary & Accent Neo-Tex® for
the top wheel (per Change Request #73)
4-75
Corrected Primary Manifold Assembly is 108272 and Secondary
Manifold Assembly is 108273
Updated note to specify what parts change for the Secondary Manifold
Assembly
All changes on this page are per Change Request #70
4-97 to
4-98
Changed 1REDUC-PL785 to 1REDUC-PL450 and 1BLKHD-PL786 to
1BLKHD-PL760 (per Change Request #76)
Added Pump Station Main Assembly: 108169
Added Fill Switch to note
Added Low Level Switch to callout 1ELECT-SW550
Added 1-1/4” Valve to callout 1VALVE-WA293
Corrected quantities for: 1FSTNR-HH734 and1NUT-LC514 were 6
changed to 16 and 1FLANG500 and 1GASKT375 was 1 changed to
2 per the BOM
4-106 to
4-108
Changed 1CNTRL-RL052 to 1CNTRL052, changed 1ELECT-GF100
to 1ELECT-GF175 and 1ELECT-FS038, changed 1ELECT-RL550 to
1ELECT-RL551
Added pages 4-107 and 4-108 to callout components of the System
Control Center
All changes are per Change Request #78

CURRENT REVISION LOG
1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
®

MAINTENANCE
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®
Table of Contents
Chapter 1 Introduction............................................................................................................... 1-1
Operational Warning..................................................................................................................................1-1
Important Safety Information .....................................................................................................................1-2
Safety Symbols and Signal Words ............................................................................................................1-2
IMPORTANT Safety Information –MUST READ.......................................................................................1-3
Document Overview ..................................................................................................................................1-5
UL Information...........................................................................................................................................1-6
Warranty Information.................................................................................................................................1-7
Chapter 2 Preventative Maintenance........................................................................................ 2-1
Support Equipment....................................................................................................................................2-1
Daily Inspection List...................................................................................................................................2-1
Monthly Inspection List ..............................................................................................................................2-2
Periodic Inspection List..............................................................................................................................2-3
Maintenance Checklist...............................................................................................................................2-5
Maintenance Management Report ............................................................................................................2-6
VPS® Photo-Eye.....................................................................................................................................2-15
General Input Locations ..........................................................................................................................2-15
Main and Coalescent Filters....................................................................................................................2-17
Greasing the Bearings.............................................................................................................................2-18
Inspecting the Carriage Rollers ...............................................................................................................2-19
Pumping Station Drive Belt Replacement and Tightening.......................................................................2-20
Pumping Station Float Valve ...................................................................................................................2-23
Pumping Station Float Valve Seal Replacement Kit #105884.................................................................2-24
Hydraulic Hose Information .....................................................................................................................2-33
Foaming Pod Connections ......................................................................................................................2-34
Chapter 3 General Repairs......................................................................................................... 3-1
Torque Values ...........................................................................................................................................3-1
Gearboxes.................................................................................................................................................3-2
Powder Coating Maintenance....................................................................................................................3-2
Powder Coating Repair..............................................................................................................................3-3
Pumping Station ........................................................................................................................................3-5
Repair Section Overview...........................................................................................................................3-7
Top View of the Carriage with all Wired Components ...............................................................................3-7
View of Water/Chemical Valves ................................................................................................................3-9
Bearing Replacement..............................................................................................................................3-10
How to Disassemble the Top Wheel for Repairs.....................................................................................3-12
Top Wheel Troubleshooting ....................................................................................................................3-15
Changing a Roller or Drive Shaft.............................................................................................................3-18
Replacing a Bent Shaft or Wheel Bearing...............................................................................................3-21
Replacing a Motor/Gearbox Assembly ....................................................................................................3-23
Replacing an Arm Rotation Bearing ........................................................................................................3-27
Replacing a Pivot Shaft Assembly...........................................................................................................3-27
Inside the Pods........................................................................................................................................3-30
Manifolds and Wiring...............................................................................................................................3-38
Spot Free (RO)........................................................................................................................................3-38
Pulsatron™Suction and Discharge Valve - Replacement Procedure.....................................................3-55
Metering Pumps.......................................................................................................................................3-56
Wheel Cleaning Pump.............................................................................................................................3-76
Water Softener ........................................................................................................................................3-90
Torque Plate and Electric Motor Replacement......................................................................................3-110
Optional On-Board Dryer.......................................................................................................................3-114
Optional On-Board Dryer Motor Maintenance Supplied by Baldor®......................................................3-119

MAINTENANCE
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Table of Contents
Chapter 4 Replacement Parts and Exploded Views ................................................................4-1
4-Legged Rectangular Aluminum Frame Assembly: 106974.................................................................... 4-1
4-Legged Rectangular Gray Powder-Coated Frame Assembly: 106975.................................................. 4-2
4-Legged Rectangular Frame Assembly General..................................................................................... 4-3
6-Legged Rectangular Aluminum Frame Assembly: 107103.................................................................... 4-4
6-Legged Rectangular Gray Powder-Coated Frame Assembly: 107104.................................................. 4-5
6-Legged Rectangular Frame Assembly General..................................................................................... 4-6
Rectangular Frame Assembly General..................................................................................................... 4-7
4-Legged Oval Frame Assembly: 107357................................................................................................. 4-8
4-Legged Oval Frame Assembly General................................................................................................. 4-9
6-Legged Oval Frame Assembly: 107356............................................................................................... 4-10
6-Legged Oval Frame Assembly General............................................................................................... 4-11
Oval Frame Assembly General............................................................................................................... 4-12
Oval Leg Frame Assembly...................................................................................................................... 4-13
Standard “Channel” Boom Components ................................................................................................. 4-14
Deluxe Boom Components ..................................................................................................................... 4-17
Air-Over-Oil Reservoir Assembly: 108281 .............................................................................................. 4-21
Air-Over-Oil Reservoir Assembly: 108418 .............................................................................................. 4-21
Carriage Drive Components.................................................................................................................... 4-22
Safety Bracket Assembly: 108151.......................................................................................................... 4-25
Sonar Components................................................................................................................................. 4-25
Pulsatron™Pump Assembly: 108077 .................................................................................................... 4-26
Nozzle Locations and Part Numbers....................................................................................................... 4-27
Top Wheel Cylinder Assembly: 108147.................................................................................................. 4-28
Exit End Cylinder Assemblies ................................................................................................................. 4-28
Entrance End Cylinder Assembly: Driver Side 108148........................................................................... 4-29
Entrance End Cylinder Assembly: Passenger Side 108144 ................................................................... 4-29
Utility Bulkhead Plate Components......................................................................................................... 4-30
Water Feed Assembly: 108091............................................................................................................... 4-30
Universal Manifold Assembly: 108417.................................................................................................... 4-31
Triple Foam Option Components: 106951.............................................................................................. 4-36
Foaming Pod Options ............................................................................................................................. 4-37
Triple-Foam Air Regulator Assembly ...................................................................................................... 4-38
Exit Wheel Air Components.................................................................................................................... 4-39
Entrance Wheel Air Components............................................................................................................ 4-40
FreeStyler® 8-Port Air Manifold Assembly: 108494................................................................................ 4-41
FreeStyler® 4-Port Air Manifold Assembly.............................................................................................. 4-42
Entrance Arm Assembly.......................................................................................................................... 4-43
Exit Arm Assembly.................................................................................................................................. 4-49
Filler Strip Chart...................................................................................................................................... 4-54
Top Wheel Assembly: 106948................................................................................................................ 4-55
VPS® Photo Eye Assembly .................................................................................................................... 4-59
Neo-Tex™ Fill Replacement for the Top Wheel ..................................................................................... 4-61
Optional Whisper Wheel® Fill Replacement for Top Wheel................................................................... 4-62
Loading the Top Wheel with the Optional Whisper Wheel® Fill............................................................. 4-62
Neo-Tex™ Fill Replacement for the Entrance Wheels ........................................................................... 4-69
Neo-Tex™ Fill Replacement for the Exit Wheels.................................................................................... 4-71
Undercarriage Wash Assembly: In-Ground ............................................................................................ 4-73
Undercarriage Wash Assembly: Above-Ground..................................................................................... 4-74
CTA Chemical Tire Applicator................................................................................................................. 4-75
Bug Spray Applicator .............................................................................................................................. 4-79
Booster Pump Kit.................................................................................................................................... 4-80
Treadle and “Y” Section Assemblies....................................................................................................... 4-82

MAINTENANCE
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Table of Contents
Chapter 4 Replacement Parts and Exploded Views
V-Jet Arch Package Assembly: 107110 ..................................................................................................4-83
HydroBlade® Components......................................................................................................................4-84
HydroBlade® /Stinger Components.........................................................................................................4-89
Stinger Components................................................................................................................................4-91
On-Board Wheel Cleaner Carriage Manifold...........................................................................................4-92
On-Board Wheel Cleaner: Standard........................................................................................................4-93
On-Board Wheel Cleaner Parts Identification..........................................................................................4-94
On-Board Wheel Cleaner: Deluxe...........................................................................................................4-95
On-Board Wheel Cleaner Pump Platform: 10HP ....................................................................................4-97
On-Board Dryer .......................................................................................................................................4-99
Machine Control Center (MCC) for 208/230 VAC..................................................................................4-103
System Control Center (SCC) for 208/230 VAC....................................................................................4-106
Photo-Eyes............................................................................................................................................4-109

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®
Chapter 1 - Introduction
Chapter 1
Introduction

MAINTENANCE
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Chapter 1 Introduction
Operational Warning
Formulations containing the chemicals listed below are particularly dangerous and should not
be used even at low concentrations:
Hydrofluoric Acid
Ammonium Bi-fluoride
Bromic Acid
Muriatic Acid
Sulfonic Acid
Phosphoric Acid
Hydrogen Cyanide
Hydrochloric Acid
Chlorinated Solvents
Belanger, Inc.®, does not endorse or condone the use of chemicals that are potentially
dangerous to human health, the environment or property. Belanger® recognizes that it is the
right and sole decision of the end user operators of our equipment as to the type and dilution
ratio of the chemicals used in their facilities. We strongly recommend that the end user does
not select products containing any of the chemicals listed above as an ingredient in the wash
solutions. The chemicals listed above are potentially dangerous to human health, and have a
detrimental, deteriorating effect on the equipment and the facility. Be advised that a portion of,
or all of your warranty will be voided if you determine to use any of the chemicals listed above as
an ingredient in the wash solutions in conjunction with your Belanger® automatic car wash
equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger® Terms and Conditions of
Sales describes the potential limitation of warranty due to your chemical selection:
(4) This warranty shall be void for all equipment failures and premature component wear
caused by the use of corrosive chemicals in the wash process. The following list includes
some, but not all, of the particularly corrosive chemicals that if used in conjunction with
Belanger® equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride,
Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric
Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and
liability for the selection and use of any chemicals listed above; however, should the end user
decide to use formulations containing any of the above ingredients, the end user should
institute a comprehensive training program and implement detailed operational parameters
within their organization for the proper handling and treatment of such products to minimize
the potential dangers involved. Consult your chemical supplier for assistance in establishing
operational guidelines in the use of their products. MSDS (Material Safety Data Sheet) should
be obtained from the chemical supplier before using any chemical formulation.

MAINTENANCE
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®
Chapter 1 Introduction
Important Safety Information
This section introduces the hazard and safety precautions associated with installing, maintaining or servicing this product.
Before performing any task on this product, read this safety information and the applicable sections in this manual, where
additional hazards and safety precautions for your task may be found. Electrical shock could occur and cause death or
serious injury if these safe service procedures are not followed.
Safety Symbols and Signal Words
Alert Symbol
This safety alert symbol is used in this manual and on warning labels to alert you to precautions, which
must be followed to prevent potential personal safety hazards. Obey safety directives that follow this
symbol to avoid possible injury or death.
Signal Words
The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards.
The precautions that follow must be followed to prevent death, injury or damage to the equipment.
This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN
DEATH OR SERIOUS INJURY
This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR
SERIOUS INJURY
This signal word designates a hazard or unsafe practice which MAY RESULT IN MINOR
INJURY
When used by itself, CAUTION designates a hazard or unsafe practice which MAY RESULT IN
PROPERTY OR EQUIPMENT DAMAGE
When used by itself, IMPORTANT designates information that should be followed exactly as
written.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If
you do not understand the procedure, call a Belanger, Inc.® representative at 248-349-7010. It is imperative to your
safety and the safety of others to understand the procedures before beginning work.

MAINTENANCE
1MANUL222 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
®
Chapter 1 Introduction
IMPORTANT Safety Information –MUST READ
Safety Warnings
DISCONNECT THE MAIN POWER SUPPLY AND
DISSIPATE ALL POTENTIALLY HAZARDOUS
ENERGY SOURCES PRIOR TO SERVICING OR
MAINTAINING EQUIPMENT
Belanger® recommends that all workers observe the OSHA (U.S. Department of
Labor Occupational Safety & Health Administration) Lockout / Tagout procedure
to dissipate all potentially hazardous energy sources (i.e. - electrical, mechanical,
hydraulic, pneumatic, chemical, thermal, etc.) prior to performing service or
maintenance on machinery and equipment.
Note: Reference the OSHA standard for the Control of Hazardous Energy (Lockout/Tagout), Title 29
Code of Federal Regulations (CFR) Part 1910.147 and the example provided in 1910.147
Appendix A for practices and procedures necessary to disable machinery or equipment, thereby
preventing the release of hazardous energy while employees perform servicing and maintenance
activities. The standard outlines measures for controlling hazardous energies –electrical,
mechanical, hydraulic, pneumatic, chemical, thermal, and other energy sources.
Note: Reference the OSHA standard 29 CFR 1910.331 to 29 CFR 1910.335 for safe work practices to
protect employees working on electrical circuits and equipment. This section requires workers to
use safe work practices, including lockout and tagging procedures. These provisions apply when
employees are exposed to electrical hazards while working on, near, or with conductors or systems
that use electrical energy.
Note: Both referenced OSHA standards can be found at the following website: http://www.osha.gov/law-
regs.html. Browse to the General Industry tab under the Find an OSHA Standard heading, scroll
down to the link of interest and click on it.
Doing so will prevent unexpected energization, startup, or release of hazardous
energy while maintenance and servicing activities are being performed.

MAINTENANCE
1-4 Belanger, Inc.® * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL222
®
Chapter 1 Introduction
IMPORTANT Safety Information –MUST READ
Safety Warnings
BE SURE TO OBSERVE OPERATING ENVELOPE. EQUIPMENT MAY START
UNEXPECTEDLY. OVERHEAD, ROTATING AND/OR MOVING
COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH.
BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A
ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED
WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH.
CONSULT A TRAINED ELECTRICIAN. ONLY TRAINED OR AUTHORIZED
INDIVIDUALS KNOWLEDGEABLE IN THE RELATED PROCEDURES
SHOULD INSTALL, INSPECT, MAINTAIN OR SERVICE THIS EQUIPMENT.
BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED
ON THE FLOOR THAT MAY BE A TRIP HAZARD.
BE SURE TO SAVE THESE INSTRUCTIONS.
It is imperative to your safety and the safety of others to always follow safe work procedures.