Belanger Full Side Washer User manual

Full Side Washer
1MANUAL854 Rev 18
Full Side Washer & Full Side Washer-CP

Belanger Equipment Owner’s Manual
Full Side Washer
Copyright 2022
Belanger, Inc®
This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You
may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form
whatsoever, in whole or in part, without the prior written permission of Belanger, Inc.®
The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is
for reference purposes only and does not imply sponsorship or approval of Belanger, Inc.®by these companies or any
companies affiliated with their respective owners.

CURRENT REVISION LOG
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Rev
Release
Date
Page
Description
16
10/09/20
3
Updated Belanger Limited Warranty
4
Changed Bi-floride to Bi-fluoride
26
Added Overview for Neo-Tex™fill diagram (per Change Request #35)
28-29
Changed the order of these pages and updated the Upper Neo-Tex™fill diagram (per Change Request #35)
42
Deleted unnecessary part number callouts
53
Added Neo-Tex™Wash Clips and Fill Pattern
54
Updated the Neo-Tex™fill diagram to include the part numbers for the Black Neo-Tex™, changed 24 Piece
Set to 48 Piece Set on the lower hub part number callouts (per Change Request #35)
17
10/09/20
Front Cover
Updated Cover to the new layout
Cover Page
Updated Copyright date from 2014 to 2020
Manual
Updated Belanger® logo
Back Cover
Updated Back Cover to the new layout
40
Changed Gearbox Assembly numbers from 1GEABX-AS986 to 112286 and 1GEABX-AS988 to 112288 (per
ECN #5131)
18
06/23/22
3
Changed Belanger Limited Warranty on Parts from 30 days to 90 days
11
Added page Installation: Identify Conveyor
Added Note that 13” conveyor is shown in the images in this manual (per Project #32-523)
12
Updated dimension to driver side FSW 13” Conveyor: 56” and 14-1/2” Conveyor: 57-1/2”
Added to note under image: (13” Conveyor: 56”/14-1/2” Conveyor: 57-1/2”) (per Project #32-523)
13
Updated dimension to driver side FSW 13” Conveyor: 56” and 14-1/2” Conveyor: 57-1/2”
Added to note under image: (13” Conveyor: 56”/14-1/2” Conveyor: 57-1/2”) (per Project #32-523)
Removed note for dimension 170”from under the image
31
Added Step 6 to Initial Startup: Connect water lines to the Water Manifold Assemblies attached to the leg of
each FSW assembly
35
Update Step 8 to state: remove the eight (8) (older equipment has four (4)) flat head fasteners
Changed image to show the current torque plate with eight holes and fasteners
36
Updated Step 7 to state torque all eight (8) fasteners (four (4) on older equipment) to 25 ft-lbs.
38
Changed bearing 791 to 1BERNG848 in 2 places
Changed 1FSTNR-HH810 to 1FSTNR-HH811 in 2 places
39
Added Hydraulic Motor Assembly 100109 and Torque Channel Assembly: 101229
Changed bearing 1609 to 1BERNG848
Changed bearing 791 to 1BERNG848
Changed cover 17 to 1PLSTC-EX082 (per Change Request #95)
Removed 1FSTNR-SM500 (4) (per Change Request #95)
40
Changed bearing 791 to 1BERNG848 in 2 places
Changed 1FSTNR-HH810 to 1FSTNR-HH811 in 2 places
41
Added 112297: 380/400-415 Volts to Motor/Gearbox callout (per Project #10038)
Updated exploded views of Head Assembly to show current Torque Plate 108661 with 8-holes
Added enlarged exploded view of Torque Plate Assembly108661 to show 1GRMIT222 (2)
Corrected 1FSTNR-FH025 to 1FSTNR-FH075 and changed quantity from 4 to 8
Changed 1FSTNR-SM500 (2) to 1FSTNR-PH040 (2)
Added 1GEABX-KT250 and 1ELECT-FS855 (4) to the exploded view
Updated enlarged views in the chart –added 1FSTNR-PH040 & 1ELECT-FS855
42
Updated exploded view of Head Assembly to show Filler Strip, Torque Plate, and fasteners
Added 1WASHR-LC581 (4) in 2 places
Changed cover 17 to 1PLSTC-EX082 (per Change Request #95)
Removed 1FSTNR-SM500 (4) (per Change Request #95)
43
Added Arm & Stand Assembly (Hydraulic) part numbers for DS & PS
Adde Lagbolt and Leveling Bolt part numbers and quantities
44
Added FSW Arm Assembly and FSW Stand Assembly (Electric) part numbers for DS & PS
Updated the Full Side Washer Air Panel (Electric) assembly 108489
Added Lagbolt & Leveling Bolt part numbers and quantities
45
Added page Leg Water Manifold Assembly
46
Changed 1FSTNR-HH045 to 1FSTNR-HH056
Changed (2 per Spider Half) to (8 per Hub Assembly) for the hub fasteners in 3 places
Added a quantity of (2) to1141 and 101141
Changed 1FSTNR-HH162 (1 per Spider Half) to 1FSTNR-HH162 (2)
Changed 1WASHR-LC270 (1 per Spider Half) to 1WASHR-LC270 (2)
Changed (per Wheel) to (per Hub) in 2 places
Added note: Upper Hub 106782 is used on the driver & passenger side FSW assemblies

CURRENT REVISION LOG
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Rev
Release
Date
Page
Description
47
Changed (2 per Spider Half) to (8 per Hub Assembly) for the hub fasteners in 3 places
Added a quantity of (2) to1132 and 101132
Changed 1FSTNR-HH504 (2 per Spider Half) to 1FSTNR-HH504 (2)
Changed 1WASHR-LC498 (2 per Spider Half) to 1WASHR-LC498 (2)
Changed (per Wheel) to (per Hub) in 2 places
Added note: Lower Hub 106026 is used on the driver & passenger side FSW assemblies
48
Added enlarged view of Split Locking Collar: 1COLLR666 & Woodruff Key: 1254
54
For Wave Cleaning Material: Cloth Fill (all changes below are per Project #9927)
Added Black and Green assembly numbers to charts
For Upper Hub changed 1 set per wheel to 2 sets to fill both DS & PS
For Lower Hub changed 2 sets per wheel to 4 sets to fill both DS & PS
For Wave Cleaning Material: Neo-Tex™Fill (all changes below are per Project #9927)
Removed Each Assembly Number Fills 5 Rows on One Hub from chart title
For Upper Hub added to each color assembly 1 set fills both DS & PS
For Lower Hub changed 2 sets per wheel to 4 sets to fill both DS & PS
Added DS = Driver Side and PS = Passenger Side
56
Added part number 102933 for the Upper Hub Clips Kit
Added part number 102934 for the Lower Hub Clips Kit
Added (does Driver & Passenger Side) to the Complete Upper Hub Set & Complete Lower Hub Set
57
Added page: Aluminum Hub Neo-Tex™Fill: 1/4" Thick Cleaning Material Option

FULL SIDE WASHER
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Table of Contents
Belanger Incorporated Limited Warranty........................................................ 3
Operational Warning......................................................................................... 4
IMPORTANT Safety Information –MUST READ ............................................. 5
Safety Symbols and Signal Words .......................................................................................................................... 5
Safety Warnings ...................................................................................................................................................... 6
Introduction....................................................................................................... 7
Before You Get Started ........................................................................................................................................... 8
Specifications.................................................................................................... 9
Requirements .......................................................................................................................................................... 9
Output...................................................................................................................................................................... 9
Dimensions............................................................................................................................................................ 10
Installation....................................................................................................... 11
Identify Conveyor .................................................................................................................................................. 11
Tunnel Placement - Overview ............................................................................................................................... 12
Tunnel Placement –Standard, Stand-Alone ......................................................................................................... 12
Tunnel Placement –Staggered with Wave Wraps™............................................................................................ 13
Attaching the Booms ............................................................................................................................................. 14
Utilities................................................................................................................................................................... 15
Hubs, Side Wheels, and Cleaning Material........................................................................................................... 20
Waves and Fins Cleaning Material........................................................................................................................ 21
Neo-Tex Cleaning Material.................................................................................................................................... 26
Startup.............................................................................................................. 31
Initial...................................................................................................................................................................... 31
Maintenance .................................................................................................... 32
Routine Procedures............................................................................................................................................... 32
Troubleshooting..................................................................................................................................................... 33
Torque Plate and Electric Motor Replacement...................................................................................................... 34
Exploded Parts View ............................................................................................................................................. 38
Arm and Head Complete Assembly (Hydraulic)....................................................................................................................38
Arm Assembly (Hydraulic).....................................................................................................................................................38
Head Assembly (Hydraulic)...................................................................................................................................................39
Arm and Head Complete Assembly (Electric).......................................................................................................................40
Arm Assembly (Electric) ........................................................................................................................................................40
Head Assembly (Electric) ......................................................................................................................................................41
Stands and Booms (Hydraulic)..............................................................................................................................................43
Full Side Washer Air Panel (Hydraulic): 102060...................................................................................................................43
Stands and Booms (Electric)................................................................................................................................................. 44
Full Side Washer Air Panel (Electric): 108489 ......................................................................................................................44
Leg Water Manifold Assembly...............................................................................................................................................45
Aluminum Hub Assembly (Upper Section): 106782..............................................................................................................46
Aluminum Hub Assembly (Lower Section): 106026..............................................................................................................47
Wave Hub Assembly (Overview)...........................................................................................................................................48
Wave Hub Assembly (Upper Section)...................................................................................................................................49
Wave Hub Assembly (Middle Section)..................................................................................................................................50
Wave Hub Assembly (Lower Section)...................................................................................................................................51
Wave Hub Assembly (Plastic Waves)...................................................................................................................................52
Misc. Wave Hub Components...............................................................................................................................................53

FULL SIDE WASHER
2Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL854
Table of Contents
Maintenance (continued).................................................................................54
Exploded Parts View (continued) ..........................................................................................................................................54
Wave Cleaning Material: Cloth Fill.........................................................................................................................................54
Wave Cleaning Material: Neo-Tex™ Fill: ..............................................................................................................................54
Neo-Tex™ Wash Clips ..........................................................................................................................................................55
Aluminum Hub Neo-Tex™ Fill ...............................................................................................................................................56
Aluminum Hub Neo-Tex™ Fill: 1/4" Thick Cleaning Material Option ....................................................................................57

FULL SIDE WASHER
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph [phone] * Fax [phone]
Belanger Incorporated Limited Warranty
LIMITED WARRANTY:
Equipment:
Subject to the limitations stated below, Seller warrants that the Equipment sold hereunder, which is fabricated by
Seller, shall be free from defects in workmanship and material under normal use and service for a period of 1 year plus
30 days from the date of invoice - CATPumps will be warranted for 2 years from the date of invoice.
Parts:
Subject to the limitations stated below, Seller warrants that the Parts sold hereunder, shall be free from defects in
workmanship and material under normal use and service for a period of 90 days from the date of invoice.
Limitations on All Warranties:
The warranties contained in this Section 13 are subject to the following limitations: (1) they are void if the factory
specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not
followed, or if other than factory authorized erection, alterations or modifications are made to any Parts or Equipment;
(2) defective Parts are warranted to the Purchaser only for repair or replacement through an authorized Purchaser or
Distributor of Seller, or direct with Seller for a period of 13 months from the date of invoice; however, this warranty
excludes all claims for failure resulting from normal wear and tear, improper installation, omission of factory specified
preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God and Purchaser agrees to
submit to and assist Seller or its authorized Purchaser or Distributor in conducting in-warranty inspections of the
Goods including inspection of any Equipment or Parts claimed to be defective by the Purchaser; (3) the cost of
providing labor or repair to replace Equipment and Parts warranted to Purchaser will be included within the warranty
only if such claim is made within 120 days from the date of invoice and then only during normal business hours
through an authorized Purchaser or Distributor of Seller, or direct with Seller, and labor and service provided beyond
the labor warranty period shall be subject to labor charges at the rates established by the local authorized Purchaser
or Distributor or direct with Seller; (4) the warranties shall be void for all Equipment failures and premature Part wear
caused by the use of corrosive chemicals in the wash process, and the following list includes some, but not all, of the
particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty: Hydrofluoric
Acid, Ammonium Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide,
Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents; (5) Seller makes no warranty, express or implied, with
respect to the design or operation of any entire system, in which Seller’s Equipment or Parts sold hereunder are mere
components;(6) in no event shall Seller be liable for any incidental, special, consequential, punitive or exemplary
damages resulting from the furnishing, performance or use of any Goods or services sold pursuant hereto, whether
due to a breach of contract, breach of warranty, negligence or any other claim at law or equity. Seller shall not be
liable for any damages of any kind, including, but not limited to, loss of business; inconvenience, or property damage
of any kind; nor for any damages of whatever nature resulting in any way from the Purchaser’s selection and use of
any chemicals not manufactured exclusively by Seller but used with the purchased Equipment or Parts; or for any
service not expressly provided herein related to or arising from the Equipment or Parts sold. Seller shall not be liable
for damages resulting from Purchaser’s use of any engineering recommendations, sales representations, technical
assistance, advice, or data other than that information contained in Belanger manuals; (7) all warranties, express,
implied, or statutory, pertaining to the Equipment and Parts apply to the Purchaser only; are not transferable; are fully
set forth herein; and no addition to or modification thereto shall be binding upon the Seller, unless made in writing and
signed by a duly authorized employee of Seller.
No Other Warranties:
THIS LIMITED WARRANTY FOR EQUIPMENT AND PARTS IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR
PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE –SALES ARE EXPRESSLY
DISCLAIMED.
Copyright ©2020 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage
or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Belanger reserves the right to
change or modify the Belanger Inc. Limited warranty without notice.

FULL SIDE WASHER
4Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL854
Operational Warning
Formulations containing the chemicals listed below are particularly dangerous and should not
be used even at low concentrations:
•Hydrofluoric Acid
•Ammonium Bi-fluoride
•Bromic Acid
•Muriatic Acid
•Sulfonic Acid
•Phosphoric Acid
•Hydrogen Cyanide
•Hydrochloric Acid
•Chlorinated Solvents
Belanger, Inc., does not endorse or condone the use of chemicals that are potentially
dangerous to human health, the environment, or property. Belanger recognizes that it is the
right and sole decision of the end-user operators of our equipment as to the type and dilution
ratio of the chemicals used in their facilities. We strongly recommend that the end-user does
not select products containing any of the chemicals listed above as an ingredient in the wash
solutions. The chemicals listed above are potentially dangerous to human health and have a
detrimental, deteriorating effect on the equipment and the facility. Be advised that a portion of,
or all of your warranty will be voided if you determine to use any of the chemicals listed above
as an ingredient in the wash solutions in conjunction with your Belanger automatic car wash
equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of
Sales describes the potential limitation of warranty due to your chemical selection:
(4) This warranty shall be void for all equipment failures and premature component wear
caused by the use of corrosive chemicals in the wash process. The following list includes
some, but not all, of the particularly corrosive chemicals that if used in conjunction with
Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride, Bromic
Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid,
and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and
liability for the selection and use of any chemicals listed above;
However, should the end-user decide to use formulations containing any of the above
ingredients, the end-user should institute a comprehensive training program and implement
detailed operational parameters within their organization for the proper handling and treatment
of such products to minimize the potential dangers involved. Consult your chemical supplier for
assistance in establishing operational guidelines for the use of their products. MSDS (Material
Safety Data Sheet) should be obtained from the chemical supplier before using any chemical
formulation.
During the installation process, the installer is responsible for re-tightening
ALL lugs, set screws, and terminals in the electrical panels. Components may
vibrate loose during shipping.

FULL SIDE WASHER
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph [phone] * Fax [phone]
IMPORTANT Safety Information –MUST READ
This section introduces the hazard and safety precautions associated with installing, maintaining, or servicing this product.
Before performing any task on this product, read this safety information and the applicable sections in this manual, where
additional hazards and safety precautions for your task may be found. Electrical shock could occur and cause death or
serious injury if these safe service procedures are not followed.
Safety Symbols and Signal Words
Alert Symbol
This safety alert symbol is used in this manual and on warning labels to alert you to precautions, which
must be followed to prevent potential personal safety hazards. Obey safety directives that follow this
symbol to avoid possible injury or death.
Signal Words
The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards.
The precautions that follow must be followed to prevent death, injury, or damage to the equipment.
This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN
DEATH OR SERIOUS INJURY
This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR
SERIOUS INJURY
This signal word designates a hazard or unsafe practice which MAY RESULT IN MINOR
INJURY
When used by itself, CAUTION designates a hazard or unsafe practice which MAY RESULT
IN PROPERTY OR EQUIPMENT DAMAGE
Before You Begin
Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or
service this equipment.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If
you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your
safety and the safety of others to understand the procedures before beginning work.

FULL SIDE WASHER
6Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL854
IMPORTANT Safety Information –MUST READ
Safety Warnings
DISCONNECT THE MAIN POWER SUPPLY PRIOR
TO SERVICING OR MAINTAINING EQUIPMENT
Belanger recommends that all workers observe the OSHA (U.S. Department of
Labor Occupational Safety & Health Administration) Lockout / Tagout procedure
prior to performing service or maintenance on machinery and equipment. Doing
so will prevent unexpected energization, startup, or release of hazardous energy
while maintenance and servicing activities are being performed.
BE SURE TO OBSERVE THE OPERATING ENVELOPE.
EQUIPMENT MAY START UNEXPECTICALLY. OVERHEAD,
ROTATING, AND/OR MOVING COMPONENTS COULD
RESULT IN SERIOUS INJURY OR DEATH.
BE AWARE OF FOREIGN OBJECTS IN THE AREA
SURROUNDING A ROTATING PIECE OF EQUIPMENT.
OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND
COULD RESULT IN SERIOUS INJURY OR DEATH.
BE AWARE OF HAZARDS ASSOCIATED WITH
EQUIPMENT INSTALLED ON THE FLOOR
THAT MAY BE A TRIP HAZARD.
It is imperative to your safety and the safety of others to always follow safe work
procedures.

FULL SIDE WASHER
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph [phone] * Fax [phone]
Introduction
Congratulations on your purchase of the Belanger, Inc. Full Side Washer. The Belanger, Inc. Full
Side Washer is designed to operate in only 84” of tunnel space.
There are 2 types of wash materials available. The traditional cloth (felt) and the Neo-Tex™ foam
material. Both are installed exactly the same.
The replacement cloth pieces (Fins) are available in the standard colors: Black, Blue, and Red.
The replacement Neo-Tex™ is available in Black, Blue, and Red.
The “Waves” (plastic pieces that hold the wash material) are available only in Black.
The “Waves and/or Fins” can be purchased in complete sets or individually.
Contact your local distributor for details.
The purpose of this manual is to familiarize you with the way that the Full Side Washer is installed.
The “Installation” section will be used in conjunction with the location diagram, and the Full Side
Washer drawings. All of these combined are your installation guide.
The “Maintenance” section will ensure you can keep your car wash component looking and
functioning like new.
Whether you have already operated a car wash, or you are new to our industry, you know the
importance of the appearance of a car wash and its equipment to the customer. Keeping the
equipment clean will not only make the equipment easier to maintain, but it will also act as an
example to your customer to keep their equipment (their vehicle) clean as well. Replacing the wash
material in your tunnel as necessary will also help the image of your wash and keep the customer
coming back.
Read through the entire manual to familiarize yourself with the Full Side Washer before installation.
When the installation is completed, you will want to keep this manual as a guide to proper
maintenance.
IT IS IMPERATIVE THAT THE WHEELS ARE SPINNING DURING ANY PERIOD THAT
THE CONVEYOR IS ACTIVATED!

FULL SIDE WASHER
8Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL854
Introduction
Before You Get Started
Tools needed for installation:
Forklift
Clamps
Hammer drill with 5/8” bit
Tin snips
Tape measure (25 feet or greater)
Safety glasses
Miscellaneous hand tools
Work gloves
Level
50-foot extension cord
Equipment included: Qty
Full Side Washer
2
Full Side Washer boom assemblies
2
Full Side Washer shafts
2
Lower Side Wheel waves
2 sets
Hitch Hiker waves
2 sets
Accessory box
1
Lower Side Wheel wash material
1 set (per wheel)
Hitch Hiker wash material
1 set (per wheel)
Air Panel (if purchased as a component)
1
Note: Uncrate and inspect the shipment for damage, and verify that all pieces are there. If there
is any damaged equipment, file a claim with the trucking company immediately. Receiving
party is responsible for filing a claim with the trucking company. Notify your local
distributor or Belanger, Inc. immediately If a shipment is determined damaged or
incomplete.

FULL SIDE WASHER
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph [phone] * Fax [phone]
Specifications
Requirements
Physical
Tunnel space required
84”
Unit height
118"
Utility
Electrical
110, 208, 230, 460, 575
Hydraulic
4 GPM @ 900 PSI
Pneumatic
.3 CFM @ 90 PSI minimum 120 PSI maximum
Water
(2) 3/4” pipe @ 6 GPM @ 40 PSI
Output
Physical
Vehicle clearance, height
90”
Utility
Pneumatic
.3 CFM @ 90 PSI
DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY
EQUIPMENT!
Always wear safety glasses when performing maintenance on any equipment
It is recommended that a licensed electrician is contracted to perform all electrical installations.
Note: YOUR HYDRAULIC SYSTEM MUST BE CAPABLE OF ADJUSTMENT TO 76 RPM
AT 900 PSI (62.1 BAR) WHILE LOADED AGAINST VEHICLE. PLEASE VERIFY
YOUR SYSTEMS CAPABILITY TO MEET THESE SETTING WHILE RUNNING A
VEHICLE PRIOR TO INSTALLING PIECE OF EQUIPMENT!
A compressed Air System should be set correctly to support 90 PSI necessary to operate the
equipment but should never be set to deliver more than 120 PSI air pressure to the Belanger
specified equipment.

FULL SIDE WASHER
10 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL854
Specifications
Dimensions
160"
84"
56"
56" dimension is taken from the outer leg to the driver side edge of the inside guide rail
146" (370.8 cm) dimension is taken from the outer legs on both sides

FULL SIDE WASHER
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph [phone] * Fax [phone]
Installation
Identify Conveyor
The Full Side Washer assemblies can be installed in a tunnel with a Belanger® 13” or 14-1/2” wide
Conveyor that has either a single or double guide rail. Identifying the conveyor is crucial for properly
positioning the Full Side Washer assemblies during installation. The Belanger® conveyor options are
shown in the images below.
Single Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide)
Double Guide Rail Conveyor Assemblies (13” & 14-1/2” Wide)
13”
14-1/2”
Note: In this manual, a 13” wide Conveyor is shown in all images. If a 14-1/2” wide Conveyor is
installed at the site be sure to add 1-1/2" to the dimensions to position the driver side Full Side
Washer assembly.
13”
Guide Rail
14-1/2”

FULL SIDE WASHER
12 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL854
Installation
Tunnel Placement - Overview
When placing a piece of equipment, tunnel depth will vary from site to site. Be sure to allow an
adequate operating envelope.
There are two traditional installation configurations for the Full Side Washer.
•Standard, stand-alone
•Staggered with a set of Wave Wraps™
Shown in figures 1a and 1b are the floor dimensions for both configurations.
Tunnel Placement –Standard, Stand-Alone
1) The shorter beam is to point toward the conveyor.
2) Using a forklift, position the Full Side Washer stand assembles (legs) into their appropriate tunnel
location (FIG 1a or FIG 1b).
3) While placing a level on the vertical surface of one of the legs, place shims under the base plate as
needed to make the stand assembly level in both directions. Repeat this leveling process on the other
leg assembly. Shims are field supplied they are not supplied by Belanger, Inc.®
4) Once each stand of the assemblies is positioned correctly and level, lag them to the floor using the
supplied lag bolts.
84"
FIGURE 1a
Note: Dimension (13” Conveyor: 56”/ 14-1/2”Conveyor: 57-1/2”) is taken from the outer edge of the
driver-side leg to the inside guide rail of the conveyor.
Note: The 104” dimension is taken from the inside guide rail of the conveyor to the outer edge of the
passenger-side leg.
Note: The above image is shown with cleaning material installed to indicate the operating envelope
required for proper function.
Operating Envelope
Be sure to clamp equipment securely to the forks of the forklift.
Do not stand under the load while the forklift is in operation.
Note: The dimensions shown below can vary depending on surrounding equipment locations. It is
most important that the Full Side Washer is moved through its full range of motion to ensure
clearance of the conveyor and other equipment.
13” Conveyor: 56”
14-1/2” Conveyor: 57-1/2”
104"

FULL SIDE WASHER
1MANUL854 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167 -5470 * Ph [phone] * Fax [phone]
Installation
Tunnel Placement –Staggered with Wave Wraps™
Note: Dimension (13” Conveyor: 56”/ 14-1/2” Conveyor: 57-1/2”) is taken from the outer edge of the
driver-side Full Side Washer leg to the inside guide rail of the conveyor.
Note: The 104” dimension is taken from the inside guide rail of the conveyor to the outer edge of the
passenger-side Full Side Washer leg.
Note: The above image is shown with cleaning material installed to indicate the operating envelope
required for proper function.
13” Conveyor: 56”
14-1/2” Conveyor: 57-1/2”
FIGURE 1b
218"
128"
90"
90"
128"
110"
170"
104"
60"
Operating Envelope

FULL SIDE WASHER
14 Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL854
Installation
Attaching the Booms
Determine the driver side boom from the passenger side boom. The cylinder mounts face the inside.
1) Locate the passenger side boom assembly. Remove the boom shaft bearings from the passenger
side stand. Slide the bearings onto the boom-mounting shaft. Secure the boom to the stand
assembly.
2) Locate the driver side boom assembly. Remove the boom shaft bearings from the driver side stand.
Slide the bearings onto the boom-mounting shaft. Secure the boom to the stand assembly.
Attaching the boom to the leg assemblies
3) Secure the cylinder and the shock on both booms to their mounts.
Securing the cylinders to the boom and leg assemblies
Bearing
(typical)
Stand
(typical)
Boom
(typical)