Belanger FreeStyler User manual

FreeStyler® Installation & Startup
FreeStyler® Installation & Startup
1MANUAL220 Rev14

Belanger® Equipment Owner’s Manual
FreeStyler®Friction Rollover: Installation and Initial Startup
Copyright 2021
Belanger, Inc®
This manual and the accompanying equipment are protected by United States trademark, copyright, and patent laws. You may
make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever,
in whole or in part, without the prior written permission of Belanger, Inc.®
The registered trademarks used in this document are the property of their respective owners. The use of such trademarks is for
reference purposes only and does not imply sponsorship or approval of Belanger, Inc.®by these companies or any companies
affiliated with their respective owners.

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Rev
Release
Date
Page
Description
14
L. Dietze
Prior to
9/7/21
1-3
Added IMPORTANT note and removed Before You Begin
1-4
Updated Danger Note and added reference to OSHA specifications
1-5
Added Warning note about Trained Electrician and Important note
1-7
Scope of this Manual was Greetings, Installation Manual was Owners Manual,
Ensure A Safe Work Environment was A Final Word on Safety (all sections updated
per current practices)
1-8
Added SAE Grade 8 torque value
1-9 to 1-12
Updated Component Idenification
2-1 to 2-2
Added Chapter references to Checklist. Removed Rocker Blaster from Item 10.d
3-1
Added Working Envelope: Overview, Utility Requirements moved to Chapter 5 –
Electrical
Changed height clearance from 131” to 133”
Changed page reference for Building Height Considerations from page 3-11 to page
3-14
3-2
Width Consideration section reformatted and added intro paragraph
3-3
Length Consideratins section reformatted
3-4 & 3-5
Changed titles to Square 4 Legged Frame:
Configuration #1 & #2 changed the dimension 130-1/2 and the note “The 130-1/2”
dimension taken from exit side edge of the leg“ to 124-1/2 and “The 124-1/2”
dimension is taken from entrance side edge of exit leg.”
Updated images using AutoCad Inventor assemblies.
Changed note: Positive Stop Clamps at Pre-Drilled Position to Position of the
Positive Stop Clamps will be determined by the bay length
3-6 & 3-7
Added pages to show Length Considerations for Oval 4 Legged Frame with optional
Freestanding Boom Mount. Updated images using AutoCad Inventor assemblies.
3-8
Length Considerations Involving Treadle Movement was Length Considerations and
the section was reformatted
3-9 & 3-10
Change titles to Square 6 Legged Frame:
Configuration 2 was Configuration 1 (both images), removed note to see next page
Updated images using AutoCad Inventor assemblies
Added “center leg” to the note explaining the 22-1/8 dimension
Changed note: Positive Stop Clamps at Pre-Drilled Position to Position of Positive
Stop Clamps will be determined by the bay length
3-11 & 3-12
Added pages to show Length Considerations for Oval 6 Legged Frame with optional
Freestanding Boom Mount. Updated images using AutoCad Inventor assemblies.
3-13
Length Considerations Involving Treadle Movement was Length Considerations and
the section was reformatted
3-14
Under Building Height Considerations, Ideal Height Scenario changed 131” to 133”
in two places
Changed both of the 131” dimensions in the image to 133”
3-15
Under Boom Mount Location added Freestanding Mount to Note.
3-16
Dimension P was D and dimension D was E
In sentence below charts changed “length considerations” to “width and length
consideration charts”
3-17
Under Equipment Locations removed the information for the Reservoir and Wall
Manifold.
3-17
Under Equipment Locations, Back Room Equipment removed the words “to the Wall
Manifold” from the following statement: Short runs from the Pumping Station and
Solution Delivery Modules to the Wall Manifold optimize performance.
Changed Injection Chemical System (ICS) to SDM Solution Delivery Pumps
3-17
In Establishing an Origin in the Bay removed Rocker Blasters/Roocker Spin Cleans.
3-17
System Control Center (SCC) Panel Layout moved to Chapter 5 –Electrical. Added
Skilled Trades, Equipment Locations and Establishing an Origin in the Bay

INSTALLATION AND STARTUP
Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL220
Rev
Release
Date
Page
Description
3-18
Under Base FreeStyler® removed Carriage and Boom Assembly, Pump Station –
Optional and Pneumatic Manifold –Optional along with the specifications of the
poly-flow tubing and hydraulic hose assembly information for each of these.
3-17 to 3-18
Machine Control Center (MCC) Panel Layout and E-1063 Operator Interface moved
to Chapter 5 –Electrical. Added Fastening Needs and Other Required Materials
3-18
Under Fastening Needs and Other Required Materials removed Rocker Spin Clean
–Optional and Rocker (side) Blasters –Optional.
3-19
Added FreeStyler® Utility Recommendations Floor Mounted
3-20
Removed “and Rocker Spin Clean” after the word Undercarriage in the second
bullet point
4-1
Chapter 4 –Added reference to Chapter 17 for Onborad Drying Applications. Frame
Overview was Floor Mounted Frame and bay was tunnel in second intro paragraph
Changed the word Rectangular to Square (2 places)
4-2
Chapter 3 was previous section in Step 1
4-5 & 4-6
In Floor Mounted Frame step 14, step 18 and the image on page 4-5 changed the
dimension from the floor to the underside of the headbeam from 131” to 133”.
4-7 to 4-11
Carriage Prep updated per current practices, updated Drive Shaft Disengagement
4-12
Step 1 was 10. Updated Stop Clamp images per current design.
Step 1 was changed from “which position of the travel stops” to “where to position
the Travel Stops”.
4-13
Step 2 was 11. Step 3 was 12. Updated Stop Clamp images per current design.
4-14
In Step 1, center position was between the Rail Travel Stop and the Head Beam. In
Step 4, center position was between the end of the rail and the Head Beam and
added Stop Clamp to image.
4-15
Added note to image in Step 5.
4-16
Configuring the Sonar Unit updated per current practices.
4-19
Added Notes above instruction.
Changed dimension in Installing the Boom Mount step 3 from 110-7/8” to 112-7/8”
and added the Notes below the image.
4-20
Changed title from Standard “Channel” Boom Installation to Installing the Boom
Mount
Added “frame” to the note From entrance side of exit 4 x 6 frame leg
Added “frame” to the note From entrance side of center 4x6 frame leg
Changed dimension 23-1/16” to 22-1/8”
Copied 6-Legged Boom Mount information to Chapter 17.
4-19 to 4-21
Changed the order of the steps for Installing the Boom Mount and added more detail
instructions to steps 2-5.
4-22 to 4-24
Added Installing the Optional Freestanding Boom Mount Leg section.
4-31
Added or Freestanding Mount Leg to both of the Notes in step 2
4-32
Added or Freestanding Mount Leg to the bullet item in step 3
4-34
Added or Freestanding Mount Leg to both images before step 3
Added or freestanding to step 3
4-35
Step 5 was 6. Step 6 was 5.
Added or freestanding to Step 5
4-36
In section Setting Up Slack Vertically (step a) changed wall mount bracket to mount
bracket (two places). Added Note: The mount bracket is either attached to the wall
or the freestanding mount leg.
Added or Raceway to Boom Channel note in image
Removed Wall in Mount Bracket note in image
4-37
Removed Wall in Mount Bracket note in image
In the Notes: above Step 10 removed “wall” before mount bracket and “all” before be
4-38
Added or Freestanding Mount to the notes in the images
Added or Freestanding to the Notes in the box below the images
4-42
Quantity of Boom Clamp hardware is 4 each, was 2 each. Quantity of 2 added to
PVC Snap Clamp
4-44
Added Freestanding Mount images
4-45
Updated Drive Shaft Re-engagement process

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Rev
Release
Date
Page
Description
4-53
Added callout for Cord Grip location
Added the following note: The images in this section show the motors mounted with
the optional motor covers.
4-54
In step 4 changed “both” to “the”
Added Optional Motor Cover to image
4-56
Added to Step 8, as shown above in the image in step 4
4-59 to 4-60
No Content Change –Loading Top Wheel Neo-Tex™ is the Standard offering, so it
was relocated to before optional Loading Top Wheel Whisper Wheel®
4-61 to 4-66
Loading Top Wheel Whisper Wheel® updated per current practices
4-61
Quick Fill image was 11 fill packs with clamp assemblies, now is 12 fill packs with 2
compression cap assemblies. In parts Required: Compression Cap was Clamp,
Hardware updated accordingly and
42-1/4” Weight was 48” weight.
4-62
Updated images per current practices.
4-62 to 4-64
Updated procedure for disassembly of Compression Cap and new style material hub
and updated images per current practices.
4-65
Updated Installing the Cleaning Material images and procedure per current
practices. In Step 1 Compression Cap was Clamp. In Steps 2 and 3, 12 was 11 and
8 was 7 in the note.
4-66
Updated Installing the Weight Bars images and procedure per current practices. In
step 1 42-1/4” was 48” and 5/8” was 3/4".
4-67
Updated image of Entrance Wheel with Neo-Tex™added more fill information
4-68
Removed page for Loading Entrance Wheel Neo-Tex™with Nylon Brush
Chap 5
New information added to update to current practices
5-1
Changed subheading from Photo-Eye Available Styles to Photo-Eye Available Style
Options
Added “Add-on” to the subheading: Photo Eye Available Add-on Options
Removed the sentence: The standard FreeStyler® configuration has a set of Photo-
Eyes to install at the entrance of the bay.
Chap 6
Was Chapter 7 in Rev 13. Added images and updated per current practices.
Removed “Vector” reference in the Treadle/Y-Section step
Chap 7
New Chapter added to manual - Chemical Delivery and Pumping Station
Chap 7
Removed information for the Optional Super Heat Water Heater Installation,
Connections and Wiring Schematic
Chap 8
New Chapter added to manual - MixStir® Options
Chap 9
New Chapter added to manual - Reclaim Water Adapter Kit Option
Chap 10
New Chapter added to manual - Booster Pump Assembly Option, existing
information was in Chapter 9 of Rev 13, new information updated to current
practices
Chap 11
New Chapter added to manual - Bug Spray Applicator Option, existing information
was in Chapter 9 of Rev 13, new information updated to current practices
Chap 12
Was Chapter 6 of Rev 13, new information updated to current practices
Chap 12
Removed installation information on the Rocker Blaster and Rocker Spin Clean.
Chap 13
New Chapter added to manual - Water Softener Option, existing information was in
Chapter 9 of Rev 13, new information updated to current practices
Added Water Softener Conversion Charts
Chap 14
New Chapter added to manual - HydroBlade® Assembly Option, existing
information was in Chapter 9 of Rev 13, new information updated to current
practices
Chap 15
New Chapter added to manual - Wheel Cleaning and Chemical Tire Application
Options, existing information was in Chapter 9 of Rev 13, new information updated
to current practices
Chap 16
New Chapter added to manual –Signage Options
Chap 17
Was Chapter 8 in Rev 13. Added images and updated per current practices
17-1
Removed reference to Blow Off in General Information and removed Onboard Dryer
Blowoff section that was in Chapter 8 of rev 13.

INSTALLATION AND STARTUP
Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL220
Rev
Release
Date
Page
Description
17-2
Relocated Frame Installation and Installing the Boom Mount sections from Chapter
4 (Frame and Carriage) in rev 13.
Re-wrote the last two sentences in Overview: Frame Installation was: The only
addition will be an additional head beam and center mount leg. These items are
centered on the rails and installed in the carriage and centered on the rails. See
page 17-2 for the changed version.
Changed dimension in image from 23-1/16” to 22-1/8”
Added Frame to note in image
Add “or Freestanding” to note in image
Chap 18
New Chapter added to manual - Spot Free Rinse (R.O.) Option, existing information
was in Chapter 9 of Rev 13, new information updated to current practices
Chap 19
New Chapter added to manual - Trades per current practices
Chap 20
New Chapter added to manual - Electrical per current practices
Chap 21
New Chapter added to manual –Pneumatic and Hydraulic Connections
Chap 22
Was Chapter 10 in rev 13
22-4
Updated MCC Startup per current practices
22-5 to 22-6
SCC and Other Components was SCC. Section updated per current practices.
22-7 to 22-9
Check Inputs and Motion was SCC. Section updated per current practices.
22-10 to 22-
11
De-Stroking Cylinder Arms was Entrance Arm Cylinders, Exit Arm Cylinders. Added
instruction for Entrance Arm Cylinder. Updated image in Exit Arm Cylinder.
22-13
Added “Clear FORCED ovals” step in Top Wheel instruction
22-16
Added Installing the Triple Foam Pods
22-20
Added Nozzle part numbers and Tip information
22-21
Added images
22-24 to 22-
25
Running Test Vehicles was Vehicle Testing. Section was reorganized and added
Equalizing the Entrance or Exit Wheel Penetration section title.
14
Randy
Morton
9/7/21
3-14, 4-1, 4-
7, 4-10 & 4-
14
Added the following Note: The forklift considerations for the carriage are as follows:
load weight of the carriage is 2,250 lbs., load is 136” wide, load center is 40”, and the
load needs to be lifted 72” high.
4-49 and
4-50
Added anti-seize not in the note box (felt like it needed more attention brought to it)
8-7
Changed VCT-HPW-001 to 106999
12-4
Removed image showing placement of Pump below Injector it did not accurately
support note, Note is sufficient.
14-16
Changed NZZL-105982 to NZZL-105980
14-17
Changed 1NOZZL-HP125 to 1NOZZL-MG200
Changed TIP: MEG2025 to MEG0505
14-18
Changed 1NOZZL-HP120 to 1NOZZL-MG100
Changed TIP: MEG2025 to MEG0502
20-2
Added Hydro Blade Water GPM and PSI to Chart for the 10HP & 25 HP Pump
Stations
20-6
Corrected the word “Topwheel”
22-8
In text box, specified the Prox Gaps as 1/4" per Engineering
22-20
Changed 1NOZZL-FJ154 to 1NOZZL-FJ254 for the Exit Wheels Lower Nozzle

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Table of Contents
Chapter 1 Introduction............................................................................................................... 1-1
Belanger Incorporated® Limited Warranty...............................................................................................................1-1
Operational Warning...............................................................................................................................................1-2
IMPORTANT Safety Information –MUST READ.....................................................................................................1-3
UL Information ........................................................................................................................................................1-6
Scope of This Manual .............................................................................................................................................1-7
Torque Values.........................................................................................................................................................1-8
Component Identification.........................................................................................................................................1-9
Chapter 2 Recommended Installation Sequence Checklist................................................... 2-1
Become Familiar with Site.......................................................................................................................................2-1
Main Installation Checklist.......................................................................................................................................2-1
Optional Items to be Installed Anytime ....................................................................................................................2-2
When Installation is Finalized..................................................................................................................................2-2
Chapter 3 Getting Started.......................................................................................................... 3-1
Installation Overview............................................................................................................................................... 3-1
FreeStyler® Position Considerations.....................................................................................................................3-16
Skilled Trades....................................................................................................................................................... 3-17
Equipment Locations............................................................................................................................................. 3-17
Establishing an Origin in the Bay...........................................................................................................................3-17
Fastening Needs and Other Required Materials.................................................................................................... 3-18
Fastening Needs and Other Required Materials.................................................................................................... 3-18
FreeStyler® Utility Recommendations Floor Mounted ........................................................................................... 3-19
Chapter 4 Frame and Carriage Assembly................................................................................ 4-1
Frame Overview......................................................................................................................................................4-1
Floor Mounted Frame.............................................................................................................................................. 4-2
Carriage Prep..........................................................................................................................................................4-7
Rail Travel Stop-Clamp Placement........................................................................................................................4-12
Carriage Placement .............................................................................................................................................. 4-14
Sonar Placement ..................................................................................................................................................4-16
Adjusting the Sonar Unit........................................................................................................................................4-17
Adjusting the Multifunctional Sonar Units .............................................................................................................. 4-18
Installing the Boom Mount..................................................................................................................................... 4-19
Installing the Optional Freestanding Boom Mount Leg ..........................................................................................4-22
Determining Driver Side / Passenger Side Equipment Room ................................................................................ 4-25
Passenger Side Boom Install ................................................................................................................................ 4-26
Installing the Boom................................................................................................................................................4-31
Connecting the Standard Boom Channel ..............................................................................................................4-31
Routing Boom Utilities........................................................................................................................................... 4-33
Optional Deluxe Boom.......................................................................................................................................... 4-37
Re-engaging the Drive Shaft................................................................................................................................. 4-45
Mounting the Cylinders to the Entrance Arms........................................................................................................4-46
Mounting the Entrance Arm Accessories...............................................................................................................4-47
Mounting the Exit Arm Accessories....................................................................................................................... 4-50
Mounting the Entrance and Exit Motors and Gearboxes........................................................................................4-53
Mounting the Navigational Sign............................................................................................................................. 4-55
Optional On-Board Wheel Cleaner........................................................................................................................4-56
Loading Standard Top Wheel Neo-Tex™..............................................................................................................4-59
Loading Optional Top Wheel Whisper Wheel®...................................................................................................... 4-61
Loading Entrance Wheel Neo-Tex™ .....................................................................................................................4-67
Loading Exit Wheel Neo-Tex™ .............................................................................................................................4-68
Chapter 5 Entrance and Exit Photo-Eyes................................................................................. 5-1
Photo Eye Placement.............................................................................................................................................. 5-1
Photo-Eye Available Style Options.......................................................................................................................... 5-1
Photo-Eye Available Add-on Options ......................................................................................................................5-1
Photo-Eye Layout and Description..........................................................................................................................5-1
General...................................................................................................................................................................5-3
Wiring .....................................................................................................................................................................5-4
Miscellaneous.........................................................................................................................................................5-5
VPS Virtual Positioning System® Photo-Eye...........................................................................................................5-6
VPS Virtual Positioning System® Photo-Eye Signage.............................................................................................5-9

INSTALLATION AND STARTUP
Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL220
Table of Contents
Chapter 6 Treadle Assembly......................................................................................................6-1
Treadle Assembly....................................................................................................................................................6-1
Positioning: 4-Legged Frame...................................................................................................................................6-3
Positioning: 6-Legged Frame...................................................................................................................................6-4
Connections.............................................................................................................................................................6-5
Chapter 7 Chemical Delivery and Pumping Station ................................................................7-1
Triple Foam Connections- Optional..........................................................................................................................7-1
Rinse Seal Wax and Drying Agent Connections- Optional .......................................................................................7-2
RO Water Connections –Optional...........................................................................................................................7-2
Water and Soap to Various Brushes Connections - Standard..................................................................................7-3
Electrical Distribution Block Connections.................................................................................................................7-4
ON/OFF Controller & Over Temp Thermostat Device Connections..........................................................................7-5
Chapter 8 MixStir® Options Triple Foam and High-Pressure Wax........................................8-1
MixStir® Triple Foam Option Overview....................................................................................................................8-1
High Pressure Wax Option Overview.......................................................................................................................8-2
High Pressure Wax Option #1..................................................................................................................................8-2
High Pressure Wax Option #2..................................................................................................................................8-3
Parts Identification...................................................................................................................................................8-7
HydroMinder (Scanned)...........................................................................................................................................8-8
Chapter 9 Reclaim Water Adapter Kit Option...........................................................................9-1
Assembling Reclaim Adapter Components..............................................................................................................9-1
Chapter 10 Booster Pump Assembly Option .........................................................................10-1
Booster Pump........................................................................................................................................................10-1
Chapter 11 Bug Spray Applicator Option...............................................................................11-1
Bug Spray Applicator Option..................................................................................................................................11-1
Chapter 12 Undercarriage Options .........................................................................................12-1
Undercarriage Overview........................................................................................................................................12-1
Undercarriage In-Ground Placement .....................................................................................................................12-2
Undercarriage Above-Ground Dimensions.............................................................................................................12-5
Undercarriage Assembly........................................................................................................................................12-6
Chapter 13 Water Softener Option ..........................................................................................13-1
Water Softener ......................................................................................................................................................13-1
Getting Started ......................................................................................................................................................13-2
Water Softener Installation CP 213........................................................................................................................13-3
Model 213S OD / WA and WB Connections...........................................................................................................13-6
CP 213s OD (Scanned).........................................................................................................................................13-9
Component Functionality (Scanned)....................................................................................................................13-10
Water Softener Conversion Charts ......................................................................................................................13-12
Chapter 14 HydroBlade® Assembly Option...........................................................................14-1
HydroBlade® Specifications...................................................................................................................................14-1
Complete Hose Circuit Overview ...........................................................................................................................14-3
Side Manifold Installation.......................................................................................................................................14-4
HydroBlade® Optional Assemblies –Overview......................................................................................................14-7
HydroBlade® Rinse / Sealer Wax Assembly..........................................................................................................14-8
HydroBlade® R.O. / Low Pressure Feed Assembly .............................................................................................14-10
HydroBlade® Purge Air Assembly –Circuit Overview..........................................................................................14-12
HydroBlade® Purge Air Assembly –Installation...................................................................................................14-12
HydroBlade® Rinse Quick-Dump Assembly –Overview......................................................................................14-14
HydroBlade® Rinse Quick-Dump Assembly –Installation....................................................................................14-14
Setting up the Pumping Station and Running the Utilities.....................................................................................14-15
Nozzle Kits / Nozzle Chart...................................................................................................................................14-16
Chapter 15 Wheel Cleaning and CTA Options .......................................................................15-1
Wheel Cleaning and Chemical Tire Application (CTA) Options ..............................................................................15-1
Wheel Stingers® and Freestanding CTA ...............................................................................................................15-2
Wheel Stingers® and Freestanding CTA –Installation of a Bell-Hose....................................................................15-4
Wheel Stingers® and Freestanding CTA - Installation of Cross-Over.....................................................................15-7
Mounting the MixStir® Tank...................................................................................................................................15-7
Wheel Stingers® and Freestanding CTA - Connecting the MixStir®......................................................................15-8
Wheel Stingers® and Freestanding CTA - Utility Connections...............................................................................15-9
MixStir® Holding Tank and Delivery Pumping Panel............................................................................................15-10
On-Board Wheel Cleaner Specifications..............................................................................................................15-11

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Table of Contents
Chapter 15 Wheel Cleaning and CTA Options (continued)................................................ 15-12
Wheel Stinger Installation (General).................................................................................................................... 15-12
Deluxe Wheel Stinger® with On-Board CTA Installation...................................................................................... 15-14
Hockey Puck Installation..................................................................................................................................... 15-20
Cover Assembly.................................................................................................................................................. 15-22
Chapter 16 Signage Options ................................................................................................... 16-1
Wait/Go Sign.........................................................................................................................................................16-1
Navigational Sign..................................................................................................................................................16-1
Combination Sign.................................................................................................................................................. 16-2
Floor Mount........................................................................................................................................................... 16-2
Chapter 17 Onboard Dryer Options........................................................................................ 17-1
Overview...............................................................................................................................................................17-1
Chapter 18 Spot Free Rinse (RO) Option............................................................................... 18-1
General Requirements..........................................................................................................................................18-1
Utility Requirements..............................................................................................................................................18-1
Connections for Model 3000 GPD, Stand Mounted System .................................................................................. 18-2
Chapter 19 Trades .................................................................................................................... 19-1
Required Man Hours.............................................................................................................................................19-1
Scope of Work ......................................................................................................................................................19-1
Electrical Coordination Meeting.............................................................................................................................19-1
Plumbing Coordination Meeting ............................................................................................................................ 19-2
Penetrating the Wall for Boom Utilities .................................................................................................................. 19-2
Boom Feeds .........................................................................................................................................................19-3
Chapter 20 Electrical................................................................................................................ 20-1
General................................................................................................................................................................. 20-1
Electrical Standards Overview...............................................................................................................................20-1
Best Practice Methods.......................................................................................................................................... 20-3
Machine Control Center (MCC) Panel................................................................................................................... 20-6
System Control Center (SCC) Panel .....................................................................................................................20-7
E-1063 Operator Interface..................................................................................................................................... 20-8
Chapter 21 Pneumatic and Hydraulic Connections.............................................................. 21-1
Entrance Wheel Circuit Overview –Driver Side Pod ............................................................................................. 21-1
Exit Wheel Circuit Overview –Driver Side Pod...................................................................................................... 21-2
Top Wheel Circuit Overview –Driver Side Pod ..................................................................................................... 21-3
Driver Side Pod Air Solenoid Valves Overview...................................................................................................... 21-4
Drive Side Pod Air and Water Controls .................................................................................................................21-5
Entrance Wheel Circuit Overview –Passenger Side Pod...................................................................................... 21-6
Exit Wheel Circuit Overview –Passenger Side Pod.............................................................................................. 21-7
Connections to Euro Block –Passenger Side Pod................................................................................................21-8
Carriage Utility Manifold Connections....................................................................................................................21-8
Chapter 22 Initial Startup......................................................................................................... 22-1
Overview of Pertinent Startup Components...........................................................................................................22-1
Overview of SCC Components.............................................................................................................................. 22-1
Overview of MCC Components.............................................................................................................................22-3
Startup Procedure................................................................................................................................................. 22-4
MCC ..................................................................................................................................................................... 22-4
SCC and Other Components................................................................................................................................. 22-5
Check Inputs and Motion....................................................................................................................................... 22-7
De-Stroking Cylinder Arms.................................................................................................................................. 22-10
Re-Setting the Cylinder Reed Switches...............................................................................................................22-12
Confirming Wheel Rotation ................................................................................................................................. 22-13
Top Wheel Counterweight Setup......................................................................................................................... 22-14
Installing the Triple Foam Pods...........................................................................................................................22-16
Foaming Components Setup...............................................................................................................................22-17
Setting Cylinder Flow Controls............................................................................................................................22-17
Check the Remaining Outputs............................................................................................................................. 22-18
Nozzle Chart....................................................................................................................................................... 22-20
Leveling the Optional On-Board Wheel Cleaner.................................................................................................. 22-21
Wheel Cleaner Pump Startup..............................................................................................................................22-22
Chemical Tire Applicator (if applicable) ...............................................................................................................22-23
Running Test Vehicles........................................................................................................................................ 22-24

®
Chapter 1 Introduction
Chapter 1
Introduction

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Chapter 1 Introduction
Belanger Incorporated® Limited Warranty
LIMITED WARRANTY:
Equipment:
Subject to the limitations stated below, Seller warrants that the Equipment sold hereunder, which is fabricated by Seller,
shall be free from defects in workmanship and material under normal use and service for a period of 1 year plus 30 days
from the date of invoice - CATPumps will be warranted for 2 years from the date of invoice.
Parts:
Subject to the limitations stated below, Seller warrants that the Parts sold hereunder, shall be free from defects in
workmanship and material under normal use and service for a period of 90 days from the date of invoice.
Limitations on All Warranties:
The warranties contained in this Section 13 are subject to the following limitations: (1) they are void if the factory
specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not
followed, or if other than factory authorized erection, alterations or modifications are made to any Parts or Equipment; (2)
defective Parts are warranted to the Purchaser only for repair or replacement through an authorized Purchaser or
Distributor of Seller, or direct with Seller for a period of 13 months from the date of invoice; however, this warranty
excludes all claims for failure resulting from normal wear and tear, improper installation, omission of factory specified
preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God and Purchaser agrees to
submit to and assist Seller or its authorized Purchaser or Distributor in conducting in-warranty inspections of the Goods
including inspection of any Equipment or Parts claimed to be defective by the Purchaser; (3) the cost of providing labor
or repair to replace Equipment and Parts warranted to Purchaser will be included within the warranty only if such claim is
made within 120 days from the date of invoice and then only during normal business hours through an authorized
Purchaser or Distributor of Seller, or direct with Seller, and labor and service provided beyond the labor warranty period
shall be subject to labor charges at the rates established by the local authorized Purchaser or Distributor or direct with
Seller; (4) the warranties shall be void for all Equipment failures and premature Part wear caused by the use of corrosive
chemicals in the wash process, and the following list includes some, but not all, of the particularly corrosive chemicals
that if used in conjunction with Equipment or Parts will void the warranty: Hydrofluoric Acid, Ammonium Bi-fluoride,
Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxideand
Chlorinated Solvents; (5) Seller makes no warranty, express or implied, with respect to the design or operation of any
entire system, in which Seller’s Equipment or Parts sold hereunder are mere components;(6) in no event shall Seller be
liable for any incidental, special, consequential, punitive orexemplary damages resulting from the furnishing, performance
or use of any Goods or services sold pursuant hereto, whether due to a breach of contract, breach of warranty, negligence
or any other claim at law or equity. Seller shall not be liable for any damages of any kind, including, but not limited to,
loss of business; inconvenience, or property damage of any kind; nor for any damages of whatever nature resulting in
any way from the Purchaser’s selection and use of any chemicals not manufactured exclusively by Seller but used with
the purchased Equipment or Parts; or for any service not expressly provided herein related to or arising from the
Equipment or Parts sold. Seller shall not be liable for damages resulting from Purchaser’s use of any engineering
recommendations, sales representations, technical assistance, advice or data other than that information contained in
Belanger manuals; (7) all warranties, express, implied, or statutory, pertaining to the Equipment and Parts apply to the
Purchaser only; are not transferable; are fully set forth herein; and no addition to or modification thereto shall be binding
upon the Seller, unless made in writing and signed by a duly authorized employee of Seller.
No Other Warranties:
THIS LIMITED WARRANTY FOR EQUIPMENT AND PARTS IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR
PURPOSE CONTAINED IN THE UNIFORM COMMERCIAL CODE –SALES ARE EXPRESSLY
DISCLAIMED.
Copyright ©2021 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any
form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage
or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Belanger reserves the right to
change or modify the Belanger Inc. Limited warranty without notice.

INSTALLATION AND STARTUP
1-2 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL220
Chapter 1 Introduction
Operational Warning
Formulations containing the chemicals listed below are particularly dangerous and should not be used even at low
concentrations:
•Hydrofluoric Acid
•Ammonium Bi-fluoride
•Bromic Acid
•Muriatic Acid
•Sulfonic Acid
•Phosphoric Acid
•Hydrogen Cyanide
•Hydrochloric Acid
•Chlorinated Solvents
Belanger, Inc®., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the
environment or property. Belanger® recognizes that it is the right and sole decision of the end user operators of our
equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end
user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions. The
chemicals listed above are potentially dangerous to human health, and have a detrimental, deteriorating effect on the
equipment and the facility. Be advised that a portion of, or all of your warranty will be voided if you determine to use
any of the chemicals listed above as an ingredient in the wash solutions in conjunction with your Belanger® automatic
car wash equipment:
Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger® Terms and Conditions of Sales describes the
potential limitation of warranty due to your chemical selection:
(4) This warranty shall be void for all equipment failures and premature component wear caused by the use of
corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive
chemicals that if used in conjunction with Belanger® equipment will void the warranty: Hydrofluoric Acid, Ammonium
Bi-fluoride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and
Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use
of any chemicals listed above.
However, should the end user decide to use formulations containing any of the above ingredients, the end user should
institute a comprehensive training program and implement detailed operational parameters within their organization for
the proper handling and treatment of such products to minimize the potential dangers involved. Consult your chemical
supplier for assistance in establishing operational guidelines in the use of their products. MSDS (Material Safety Data
Sheet) should be obtained from the chemical supplier before using any chemical formulation.
CAUTION
During the installation process the installer is responsible for re-tightening ALL
lugs, set screws and terminals located in the electrical panels. Components may
vibrate loose during shipping.

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Chapter 1 Introduction
IMPORTANT Safety Information –MUST READ
This section introduces the hazard and safety precautions associated with installing, maintaining or
servicing this product. Before performing any task on this product, read this safety information and the
applicable sections in this manual, where additional hazards and safety precautions for your task may
be found. Electrical shock could occur and cause death or serious injury if these safe service
procedures are not followed.
Safety Symbols and Signal Words
Alert Symbol
This safety alert symbol is used in this manual and on warning labels to alert you to precautions, which
must be followed to prevent potential personal safety hazards. Obey safety directives that follow this
symbol to avoid possible injury or death.
Signal Words
The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The
precautions that follow must be followed to prevent death, injury or damage to the equipment.
DANGER
This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN
DEATH OR SERIOUS INJURY
This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR
SERIOUS INJURY
CAUTION
This signal word designates a hazard or unsafe practice which MAY RESULT IN MINOR
INJURY
CAUTION
When used by itself, CAUTION designates a hazard or unsafe practice, which MAY RESULT
IN PROPERTY OR EQUIPMENT DAMAGE
When used by itself, IMPORTANT designates information that should be followed exactly as
written.
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you
do not understand the procedure, call a Belanger, Inc®. representative at 248-349-7010. It is imperative to your safety
and the safety of others to understand the procedures before beginning work.

INSTALLATION AND STARTUP
1-4 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL220
Chapter 1 Introduction
IMPORTANT Safety Information –MUST READ
Safety Warnings
DISCONNECT THE MAIN POWER SUPPLY AND
DISSIPATE ALL POTENTIALLY HAZARDOUS
ENERGY SOURCES PRIOR TO SERVICING OR
MAINTAINING EQUIPMENT
Belanger® recommends that all workers observe the OSHA (U.S. Department of
Labor Occupational Safety & Health Administration) Lockout / Tagout procedure
to dissipate all potentially hazardous energy sources (i.e. - electrical, mechanical,
hydraulic, pneumatic, chemical, thermal, etc.) prior to performing service or
maintenance on machinery and equipment.
Note: Reference the OSHA standard for the Control of Hazardous Energy (Lockout/Tagout), Title 29
Code of Federal Regulations (CFR) Part 1910.147 and the example provided in 1910.147 Appendix
A for practices and procedures necessary to disable machinery or equipment, thereby preventing
the release of hazardous energy while employees perform servicing and maintenance activities. The
standard outlines measures for controlling hazardous energies –electrical, mechanical, hydraulic,
pneumatic, chemical, thermal, and other energy sources.
Note: Reference the OSHA standard 29 CFR 1910.331 to 29 CFR 1910.335 for safe work practices to
protect employees working on electrical circuits and equipment. This section requires workers to
use safe work practices, including lockout and tagging procedures. These provisions apply when
employees are exposed to electrical hazards while working on, near, or with conductors or systems
that use electrical energy.
Note: Both referenced OSHA standards can be found at the following website: http://www.osha.gov/law-
regs.html. Browse to the General Industry tab under the Find an OSHA Standard heading, scroll
down to the link of interest and click on it.
Doing so will prevent unexpected energization, startup, or release of hazardous
energy while maintenance and servicing activities are being performed.

INSTALLATION AND STARTUP
1MANUL220 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]
Chapter 1 Introduction
IMPORTANT Safety Information –MUST READ
Safety Warnings
BE SURE TO OBSERVE OPERATING ENVELOPE. EQUIPMENT MAY START
UNEXPECTEDLY. OVERHEAD, ROTATING AND/OR MOVING
COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH.
BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A
ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED
WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH.
CONSULT A TRAINED ELECTRICIAN. ONLY TRAINED OR AUTHORIZED
INDIVIDUALS KNOWLEDGEABLE IN THE RELATED PROCEDURES
SHOULD INSTALL, INSPECT, MAINTAIN OR SERVICE THIS EQUIPMENT.
BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED
ON THE FLOOR THAT MAY BE A TRIP HAZARD.
BE SURE TO SAVE THESE INSTRUCTIONS.
It is imperative to your safety and the safety of others to always follow
safe work procedures.

INSTALLATION AND STARTUP
1-6 Belanger, Inc.® * PO BOX 5470. * Northville, MI 48167-5470 * Ph [phone] * Fax [phone]MANUL220
Chapter 1 Introduction
UL Information
This applies when an optional door controller is installed
To reduce the risk of severe injury or death to persons all material and
instructions intended for Belanger® system and door operator shall be
read and comprehended. If materials/instructions are not present, they
must be obtained prior to beginning installation/modification.
The Door Control System shall not be installed at locations that don’t
provide a Service entrance. The service opening shall be labeled as an
exit and placards installed on vertical door indicating no pedestrians.
The Belanger® system is not intended for use as source of preventing
injury to persons, nor is it intended for entrapment or obstruction
protection as described in UL 325. This equipment is intended to
enhance the system by signaling the doors desired position but be
overridden by operator’s safety features. The operator that is in direct
control of the door must independently provide entrapment protection
in accordance with UL325. Installation of the Belanger® system shall
not interfere with primary or secondary entrapment protection, nor
interfere with any provided safety features of the door operator.
The installer shall evaluate the existing/new operator requirements for
maintaining UL325 compliance, Examples include loss of being in
accordance when parallel connections are made to up/down buttons, or
loss of being in accordance when upward motion brings door within 2
feet of a solid object, etc.