Belden Lumberg Automation 0940 ESL 611 User manual

Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
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Technical manual
EtherNet/IP™ – LioN-Link BusHead
0940 ESL 611

2
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016

Contents
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
3
Contents
1 About this manual 3
1.1 General information 3
1.2 Explanation of symbols 4
1.2.1 Use of danger information 4
1.2.2 Use of general information 4
1.3 Version information 5
2 Safety instructions 7
2.1 Intended use 7
2.2 Qualified personnel 8
3 System description 11
3.1 About the LioN Link module series 11
3.2 Product overview 12
3.2.1 Module overview 12
4 Assembly and wiring 15
4.1 General information 15
4.2 Wiring 16
4.3 Outer dimensions 17
4.4 Port assignments 18
4.4.1 Connection assignment 18
4.4.2 Power supply 18
4.4.3 LioN Link 19
4.4.4 Addressing window 20
4.4.5 EtherNet 20
4.4.6 Functional ground 21
4.4.7 Intermediate voltage feed 21
4.4.8 T-distributors for intermediate power feed 22
4.4.9 Voltage drop and intermediate power feed 22
5 Starting operation 25
5.1 Electronic Data Sheet (EDS) 25
5.2 Reading the MAC addresses 25

4Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
5.3 IP address 26
6 The integrated web server 29
6.1 Login 29
6.2 The Home page 30
6.3 The Configuration page (Config) 30
6.3.1 Scan bus 31
6.3.2 Load from Device 32
6.3.3 Save to Device 32
6.3.4 Load Config from File 33
6.3.5 Save Config to File 33
6.3.6 Settings 33
6.3.7 Address Table 35
6.3.8 LioN Link EtherNet/IP Offline Configurator 36
6.4 The Status page 36
6.5 The System page 38
6.5.1 General Information 38
6.5.2 Change IP-Configuration 39
6.5.3 Restart device 40
6.5.4 Reset configuration to factory defaults 40
6.5.5 Firmware update 40
6.6 The User page 42
6.7 The Contact page 43
7 Bit assignment 45
7.1 Input data – Assembly instance 101 45
7.2 Outputdaten - Assembly Instance 100 46
8 Diagnostics processing 49
8.1 Diagnostic settings on the BusHead 50
8.1.1 Diagnostic Acknowledge 50
8.1.2 Diagnostic Block Mode 50
8.2 Cyclic diagnostic data 51
8.2.1 Cyclic BusHead status bytes 51
8.2.2 Cyclic BusHead control bytes 51
8.2.3 Cyclic BusHead diagnostic blocks 52
8.3 Diagnostic Codes 52
8.4 Behavior in case of a diagnostic overflow 53
8.5 Diagnostic sequence in None Acknowledge Mode 54
8.6 Diagnostic sequence in Acknowledge Mode 54
8.7 Programming Acknowledge mode in the user program 56

Technical manual LioN-Link BusHead EtherNet/IP™
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8.8 Acyclic services 57
8.8.1 Acyclic diagnostic object 58
8.8.2 Acyclic configuration 0942 UEM 783 59
9 Technical data 61
9.1 General 61
9.2 Electrical properties 61
9.2.1 Power supply 61
9.2.2 LioN Link bus system 61
9.2.3 EtherNet/IP 62
9.3 Ambient conditions 62
9.4 LEDs 62
10 Declaration of conformity 65
11 Accessories 67

Contents
6
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016

About this manual
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
1.1 General information
3
1 About this manual
1.1 General information
Please read this manual carefully before you commission the LioN Link
system. Keep the manual where it is accessible to all users.
The texts, figures, diagrams and examples used in this manual are used
exclusively to explain how to operate and apply the LioN Link BusHead
EtherNet/IP application.
For further questions regarding the installation and commissioning of the
device please contact us. We will be happy to help you.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
58579 Schalksmühle
Germany
Tel. [phone] / 5044-0
Fax [phone]
[email protected]
www.lumberg-automation.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.

About this manual
4
1.2 Explanation of symbols
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
1.2.2 Use of general information
General information is denoted as follows:
DANGER
Means that death, serious physical injury or substantial damage to property
will occur if the required safety measures are not taken.
WARNING
Means that death, serious physical injury or substantial damage to property
can occur if the required safety measures are not taken.
CAUTION
Means that minor physical injury or damage to property can occur if the
required safety measures are not taken.
NOTE
Contains important information on the product, on how to manage the
product, or on the respective section of the documentation to which your
special attention is being drawn.

About this manual
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
1.3 Version information
5
1.3 Version information
Index Created Changed Changed
Version number Version 1.0 Version 1.1
Date September 2015 April 2016
Name/department R&D Lieb/Jung R&D Lieb/Jung
Table 1: Overview of manual revisions

About this manual
6
1.3 Version information
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016

Safety instructions
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
2.1 Intended use
7
2 Safety instructions
2.1 Intended use
The LioN Link BusHead EtherNet/IP devices described in this manual are
decentralized input/output assemblies in an EtherNet/IP network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The LioN Link BusHead EtherNet/IP devices meet the requirements
of the standard for programmable logic controls (EN 61131-2),
of the ENC standards (EN 61000-6-2, EN 61000-6-3, EN 61000-6-4,
EN 5501, EN 55022, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4,
EN 61000-4-5, EN 61000-4-6, EN 61000-4-8, EN 61000-4-11),
of the product standard UL 508, and
of the Low-Voltage Directive (73/23/EWG).
The modules are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
NOTE
This equipment may cause radio interference in residential areas. In this
case the operator may be requested to carry out appropriate measures.

Safety instructions
8
2.2 Qualified personnel
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
A completely assembled device housing is required for the proper operation
of the LioN Link BusHead EtherNet/IP. Only connect the LioN Link BusHead
EtherNet/IP to equipment/machines that are controlled by the LioN Link
BusHead EtherNet/IP.
During the configuration, installation, start-up, maintenance and testing of the
equipment/machines controlled by the LioN Link BusHead EtherNet/IP,
adhere to the safety and accident-prevention guidelines valid for the specific
application.
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
Information on which cables and accessories are permitted for the
installation can be obtained from Lumberg Automation™ or is contained in
this manual.
2.2 Qualified personnel
The configuration, installation, start-up, maintenance and testing of the LioN
Link system may only be performed by a qualified electrician who is familiar
with the safety standards in automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the described LioN Link system. These are
persons who
based on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
based on working for several years in a related sector, have the same
level of knowledge as they would have from the relevant technical
training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.

Safety instructions
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
2.2 Qualified personnel
9
WARNING
Making unqualified changes to the hardware or software, or non-adherence
to the warning information contained in this manual, can result in serious
personal injury or damage to equipment.

Safety instructions
10
2.2 Qualified personnel
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016

System description
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
3.1 About the LioN Link module series
11
3 System description
3.1 About the LioN Link module series
LioN (Lumberg I/O Network) Link is a modular system for decentralized use
in a rough industrial environment for easy handling of the I/O data in a
superordinate EtherNet/IP network. The system is particularly useful for
locations of use with high I/O concentrations in distributed assemblies.
The LioN Link system comprises of a BusHead and various field bus-
independent I/O modules. The maximum extent of the link systems is 100 m
per link connection. In other words, the maximum extent is 200 m for
2 connections.
The very compact dimensions and the low weight of the modules make
deployment in cramped conditions on robot devices possible. LioN Link's
degree protection class is IP 67.
The LioN Link BusHead 940 ESL 611 EIP supports the EtherNet/IP protocol
and connects the I/O modules from the LioN Link system with the control
system. The integrated 2-port switch additionally supports bus topology in
addition to the previously typical star topology. In addition to this, the modules
support the DLR (Device Level Ring) redundancy function in ring topologies.
With this function, if the connection is interrupted, the modules immediately
switch to an alternative ring segment and thus ensure interruption-free
operation. Monitoring of the physical connection is bacon-based, as per the
EtherNet/IP specification.
Each line can be extended to included up to 15 I/O modules. The distances
between 2 Link nodes is arbitrary. The permissible total length per strand
must not be exceeded. When using the maximum expansion, an additional
feed of system/sensor supply voltage is possible via T-pieces and/or on the
last LioN Link node.

System description
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3.2 Product overview
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
3.2 Product overview
3.2.1 Module overview
Item number Description I/O connection Design
BusHead
0940 ESL 611
SAP number: 934 815-001
BusHead
EtherNet/IP
M
LioN Link module Universal I/O digital
0942 UEM 600
SAP number: 92356
8 In/out universal 4 x M12 S
0942 UEM 650
SAP number: 87040
8 In/out universal 8 x M8 S
0942 UEM 700
SAP number: 93199
16 In/out
universal
8 x M12 M
0942 UEM 780
SAP number: 105165
16 In/out
universal
Multipolar
interface
M
0942 UEM 782
SAP number: 102840
16 Out Multipolar
interface
M
LioN Link module digital input
0942 UEM 601
SAP number: 93201
8 In 4 x M12 S
0942 UEM 651
SAP number: 87043
8 In 8 x M8 S
0942 UEM 701
SAP number: 93198
16 In 8 x M12 M
LioN Link module analog input
0942 UEM 630
SAP number: 102076
I/O module 4 A I
0 (4) ‚– 20 m A
4 x M12 S
0942 UEM 631
SAP number:102080
I/O module 4 A I
0 ‚– 10 V
4 x M12 S
LioN Link module digital output
0942 UEM 602
SAP number: 108105
4 Out 4 x M12 S
0942 UEM 612
SAP number: 108106
4 Out (for safety-
related
applications)
4 x M12 S
0942 UEM 782
SAP number: 102840
16 Out Multipolar
interface
M
Table 2: Overview of LioN Link modules

System description
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
3.2 Product overview
13
LioN Link custom modules
0941 UNC 601
SAP number: 96720
Power distributor 4 x M12 S
0942 UEM 783
SAP number: 102163
Motion drive
control
8 x M12 M
Item number Description I/O connection Design
Table 2: Overview of LioN Link modules

System description
14
3.2 Product overview
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016

Assembly and wiring
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
4.1 General information
15
4 Assembly and wiring
4.1 General information
Mount the module on a level surface with at least 2 screws.
Use washers for all fastening methods as per DIN 125.
The module has a ground connection with an M4 thread to dissipate
interference currents and for EMC immunity.
Connect the module with a low-impedance connection with the reference
ground.
When using a grounded mounting surface, you can make the
connection directly via the fixing screws; this does not apply for lateral
connection.
In case of a non-grounded mounting surface, or lateral connection,
use a ground strap or a suitable PE conductor. To do this, use an M4
screw to connect the ground strap or the PE line to the ground point
and if possible locate a washer and a toothed lock washer below the
fixing screw.
Fastening method Screw Tightening torque
Flat M4 × 30/35 1.0 Nm
Lateral M4 × 40/70 1.0 Nm
Table 3: Fastening methods

Assembly and wiring
16
4.2 Wiring
Technical manual LioN-Link BusHead EtherNet/IP™
Release 1.1 04/2016
4.2 Wiring
Observe the following specifications to ensure the best possible immunity
and emission level of the LioN Link system:
Use only shielded Can/DeviceNet thin-hybrid cables for LioN Link bus
connections.
Use at least shielded CAT 5e cable for EtherNet bus connections.
Connection the modules to ground via their functional ground connections
using a low-impedance connection.