Belden Lumberg Automation LioN-P PROFINET IO-Link Master 0980 ESL... User manual

Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
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Technical manual
LioN-P PROFINET IO-Link Master
0980 ESL 308-121
0980 ESL 309-121
0980 ESL 109-121
0980 ESL 109-332
0980 ESL 109-122
0980 ESL 109-331

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Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017

Content
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017 3
Content
1 About this manual 7
1.1 General information 7
1.2 Explanation of symbols 8
1.2.1 Use of danger information 8
1.2.2 Use of general information 8
1.3 Version information 9
2 Safety instructions 11
2.1 Intended use 11
2.2 Qualified personnel 12
3 Designations and synonyms 13
4 System description 15
4.1 PROFINET product features 15
4.2 I/O port features 17
4.3 Integrated web server 19
4.4 Other features 19
4.5 Product overview 20
5 Assembly and wiring 21
5.1 General information 21
5.2 Outer dimensions 22
5.2.1 Module 0980 ESL 308-121 & ESL 309-121 22
5.2.2 Module 0980 ESL 109-121 23
5.2.3 Module 0980 ESL 109-332 24
5.2.4 Module 0980 ESL 109-122 25
5.2.5 Module 0980 ESL 109-331 26
5.3 Port assignments 28
5.3.1 PROFINET ports, M12 socket, 4-pin, D-coded 28
5.3.2 Power supply with M12 power L-coded 29
5.3.3 PROFINET and power supply with M12 Hybrid 30
5.3.4 I/O ports as M8 or M12 sockets 31

Content
4Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
6 Starting operation 35
6.1 GSDML file 35
6.2 Reading the MAC addresses 35
6.3 State on delivery 36
6.4 Configuration of the LioN-P PROFINET I/O modules in
STEP 7 36
6.4.1 Assigning a unique device name 36
6.4.2 Assigning a device name to a LioN-P module 37
6.4.3 Configuring the IO-Link channels 38
6.4.4 Parameterization of the IO-Link channels 43
6.4.5 Parameterization of the status/control module 50
6.4.6 Surveillance Timeout Configuration (LioN-P 60
devices) 54
6.4.7 Digital input logic 55
6.4.8 Digital-I/O mode for Ch. B/Pin 2 56
6.5 IO-Link device parameterization 58
6.5.1 SIEMENS IO-Link library 58
6.6 SNMP 60
6.7 Media Redundancy Protocol (MRP) 61
6.8 Identification & maintenance functions (I&M) 63
6.8.1 Supported I&M features 63
6.8.2 Reading and writing I&M data 66
7 Bit assignment 69
7.1 Process data Status and Control module, slot 1/sub-slot 1 69
7.1.1 Digital IO mapping mode 1 (default mapping) 69
7.1.2 Digital IO mapping mode 2 (E2C compatibility) 73
7.2 Process data IO-Link ports, slot 1/sub-slot 2 - sub-slot 9 77
8 Diagnostics processing 79
8.1 Error in the system/sensor power supply 79
8.2 Error in auxiliary/actuator power supply 80
8.3 Overload/short-circuit of the I/O port sensor supply outputs 80
8.4 Overload/short circuit of the digital 500 mA outputs 81
8.5 Overload/short circuit of the digital 2.0 A outputs 81
8.6 Overload/short circuit of the type B port aux. power supply 82

Content
Technical manual LioN-P PROFINET IO-Link Master
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8.6.1 For LioN-P 30 devices 82
8.6.2 For LioN-P 60 devices 83
8.7 IO-Link C/Q error 83
8.8 IO-Link device diagnostics 83
9 Port Configuration Tool 87
10 The integrated web server 89
10.1 The Status page 90
10.2 The Ports page 93
10.3 The System page 94
10.4 The User page 96
11 Technical data 97
11.1 General 97
11.2 PROFINET protocol 97
11.3 Power supply for the module electronics/sensors 98
11.4 Power supply type B ports (auxiliary supply) 99
11.5 IO-Link master ports (X1-X8, Ch. A/C/Q/ Pin 4) 99
11.5.1 Configured as a digital input 99
11.5.2 Configured as a digital output (except 0980 ESL 308-
121) 100
11.5.3 Configured as an IO-Link port in COM mode 100
11.6 Digital inputs (X1 – X4, type A ports, ch. B/pin 2) 101
11.7 LioN-P 60: UAux config. as a digital 2 A output (X5 - X8, type
B ports, ch. B/pin 2) 101
11.8 LEDs 102
12 Accessories 103

Content
6Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017

About this manual
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
1.1 General information
7
1 About this manual
1.1 General information
Please read the assembly and operating instructions in this manual carefully
before starting up the LioN-P modules with PROFINET IO interface. Keep
the manual where it is accessible to all users.
The texts, figures, diagrams, and examples used in this manual are used
exclusively to explain how to operate and apply the LioN-P modules with
PROFINET IO interface.
Please contact us if you have any detailed questions on installing and starting
up the devices. We will be happy to help you.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
58579 Schalksmühle
Germany
Tel. [phone] / 5044-0
Fax [phone]
[email protected]
www.lumberg-automation.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.

About this manual
8
1.2 Explanation of symbols
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
1.2.2 Use of general information
General information is denoted as follows:
DANGER
Means that death, serious physical injury or substantial damage to property
will occur if the required safety measures are not taken.
WARNING
Means that death, serious physical injury or substantial damage to property
can occur if the required safety measures are not taken.
CAUTION
Means that minor physical injury or damage to property can occur if the
required safety measures are not taken.
NOTE
Contains important information on the product, on how to manage the
product, or on the respective section of the documentation to which your
special attention is being drawn.

About this manual
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
1.3 Version information
9
1.3 Version information
Index Created Changed Changed
Version number Version 1.0 Version 1.1 Version 2.0
Date 02-09-2016 06-14-2016 11-03-2016
Name/department MJ / 02RH-NT GL / 02RH-NT MJ / 02RH-NT
Table 1: Overview of manual revisions

About this manual
10
1.3 Version information
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017

Safety instructions
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
2.1 Intended use
11
2 Safety instructions
2.1 Intended use
The devices described in this manual are decentralized input/output
assemblies on a PROFINET IO network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The modules fulfill the requirements of the EMC guidelines (89/336/EEC,
93/68/EEC and 93/44/EEC) and the low voltage guideline (73/23/EEC).
The modules are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
A completely assembled device housing is required for the proper operation
of the modules. Only connect devices to the modules that fulfill the
requirements of EN 61558-2-4 and EN 61558-2-6.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
NOTE
This equipment may cause radio interference in residential areas. In this
case the operator may be requested to carry out appropriate measures.

Safety instructions
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2.2 Qualified personnel
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
Information on which cables and accessories are permitted for the
installation can be obtained from Lumberg Automation™ or is contained in
this manual.
2.2 Qualified personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the devices described. These are persons
who
based on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
based on working for several years in a related sector, have the same
level of knowledge as they would have from the relevant technical
training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
WARNING
Making unqualified changes to the hardware or software, or non-adherence
to the warning information contained in this manual, can result in serious
personal injury or damage to equipment.

Designations and synonyms
Technical manual LioN-P PROFINET IO-Link Master
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3 Designations and synonyms
1) Uauxiliary is the auxiliary power supply to the IO-Link type B ports X5 – X8
or the actuator power supply to the digital 2.0 A outputs on ports X5 – X8
(LioN-P 60).
LioN-P 30 LioN-P devices with a width of 30mm
LioN-P 60 LioN-P devices with a width of 60mm
Type A IO-Link port specification (Class A)
Type B IO-Link port specification (Class B)
I/O port X1 – X8
I/O port pin 4 (C/Q) Channel A of X1 – X8
I/O port pin 2 Channel B of X1 – X8
UAux UAuxiliary 1)

Designations and synonyms
14 Technical manual LioN-P PROFINET IO-Link Master
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System description
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
4.1 PROFINET product features
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4 System description
LioN modules (Lumberg input/output Network) function as the interface in an
industrial fieldbus system: They enable a central controller on the
management level to communicate with the decentralized sensors and
actuators on the field level. The line or ring topologies that they can be used
to create not only ensure reliable data communication but also significantly
reduce the cables required and thus also the costs for installation and
maintenance. They additionally enable easy, quick extension.
The modules of the LioN-P series have been substantially reduced in size
compared with the well-known LioN-R family; the modules have a very
rugged metal housing made of die-cast zinc. Housing variants with widths of
30mm and 60mm and different connector types are available. The
completely cast device housing protects the module electronics from
environmental effects and allows the device to be used in a wide temperature
range. Despite the sturdy construction, the modules have compact
dimensions and a low weight. They are especially suitable for use in
machines and installations with a moderate I/O concentration over separate
assemblies.
4.1 PROFINET product features
Robust design:
The connection options provided by the module series are the widely-
used M12 connector with D coding and the M12 hybrid connector for the
PROFINET IO network.
The connectors are also color-coded to prevent the ports from being
mixed up.
Data transmission rates:
Featuring a transmission rate of up to 100MBit/s, the PROFINET IO
modules can handle both fast transmission of I/O data and transmission
of larger volumes of data.

System description
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4.1 PROFINET product features
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
PROFINET IO Device RT:
The LioN-P IO-Link master modules support PROFINET IO Device RT
(real-time). This allows the transmission of time sensitive process data
between network components in real-time communication.
PROFINET specification V2.3, Conformance Class C (CC-C):
The LioN-P IO-Link master modules comply with PROFINET specification
V2.3 and meet the requirements of Conformance Class C (CC-C).
Integrated switch:
The integrated Ethernet switch has two PROFINET ports and thus
supports the establishment of a line or ring topology for the PROFINET IO
network. The additionally implemented Media Redundancy Protocol
(MRP) enables the design of a highly available network infrastructure.
Fast Start-Up (FSU):
Fast Start-Up is an accelerated start-up process that enables LioN-P/-R
modules to start communicating on an EtherNet/IP network after a very
short time. This makes a faster tool change possible, for example. Thanks
to the FSU feature, the modules are ready to operate in less than
1600 ms.
Shared Device:
With the shared device functionality, two controllers can access the same
IO device via a PROFINET interface. This option is done by copying the
configuration of the IO device into the first and second controller and
assigning it to the second controller as shared device. (Refer to the PLC
manual)
Support for protocols DCP, LLDP and SNMP:
The master modules use the DCP protocol to automatically assign IP
addresses.
The LLDP protocol is used to detect devices in the vicinity (neighborhood
detection).
The SNMP protocol handles network component monitoring and
communication between the master and device.

System description
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
4.2 I/O port features
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Alarm and diagnostics messages:
The modules support extended PROFINET alarm and diagnostics
messages.
I&M functions:
Identification and maintenance data (I&M) means information stored on
the module. The identification data consist of manufacturer details for the
module and can only be read. The maintenance data consist of system-
specific details created during the course of configuration. The modules
can be uniquely identified via the I&M data online.
The module-specific I&M functions I&M 0 - 4 for the network interface
(Slot 0) and IO-Link master-specific I&M functions I&M 0 and I&M 99 (IO-
Link master directory) for the IO-Link ports (Slot 1) are supported.
GSDML-based configuration and parameterization of the I/O ports:
You have the option of configuring and parameterizing the I/O ports on the
master modules via GSDML.
4.2 I/O port features
The master modules support the IO-Link standard v1.1.
– Parametrization of the IO-Link devices in PROFINET via Siemens
IO_LINK_CALL function modules for Step7 and TIA Portal.
– Parametrization of the IO-Link devices via Belden IO-Link Device Tool.
Usable as standalone PC-Application or callable via Siemens TIA
Portal.

System description
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4.2 I/O port features
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
8 x IO-Link master ports:
The modules have 4 type A ports with an additional hard-wired digital
input on pin 2 of the I/O port.
– Variants with a width of 30mm:
4 x type B ports with electrically isolated auxiliary power supply on pins
2 and 5 of the I/O port with a total of 4A current.
– Variants with a width of 60mm:
4 x type B ports with electrically isolated auxiliary power supply for up
to 2 A per port on pins 2 and 5 with a total of 8A current.
The auxiliary power supply can optionally be configured as a digital
output.
IO-Link port connections:
The IO-Link port connection option provided by the module series is the
5-pin M12 connector, or the 5-pin M8 connector.
Parameter storage:
The parameter storage function stores and monitors the parameters of
the IO-Link device and IO-Link master. The function thus gives you an
easy option for replacing the IO-Link device or IO-Link master.
This is possible as of IO-Link specification V1.1 and only if the IO-Link
device and the IO-Link master support the function.
IO device parameterization:
The IO-Link devices in PROFINET can be parameterized via the Siemens
function module IO_LINK_CALL for STEP 7 and the TIA Portal.
LED:
You can see the status of a port by the color of the matching LEDs and
their flash pattern. For details on the meanings of the LED colors, please
see section “LEDs” on page 102.

System description
Technical manual LioN-P PROFINET IO-Link Master
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4.3 Integrated web server
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4.3 Integrated web server
Network parameter display:
The integrated web server gives you the option of viewing network
parameters such as the IP address, subnet mask and gateway.
Displaying diagnoses:
You can view the diagnoses via the integrated web server.
User management:
You can use the integrated web server for convenient management of all
users.
IO-Link device parameters:
You can read the IO-Link device parameters via the integrated web server
and write new parameters in single write mode to the modules. Single
write mode doesn’t activate the automated parameter storage
mechanism.
Force Mode (Web Interface):
With the force mode output and input values can be set for
implementation reasons.
4.4 Other features
Interface protection:
The modules have reverse polarity, short-circuit and overload protection
for all interfaces.
Failsafe:
The modules support a failsafe function. This allows you to define the
behavior of every single channel configured as an output in the case of an
interruption or a loss of PROFINET communication.

System description
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4.5 Product overview
Technical manual LioN-P PROFINET IO-Link Master
Release 2.0 04/2017
Color-coded connectors:
Color-coded connectors help you avoid confusion in your cabling.
IP protection classes IP65/IP67/IP69k:
The IP protection classes describe environmental influences that the
modules can be exposed to without risk and without suffering damage, or
causing a risk for the user.
Depending on the module, IP protection classes IP65, IP67 or IP69k are
offered.
4.5 Product overview
The following IO-Link masters are available for the LioN-P system:
Article
number
Product
designation
Description Power & Ethernet
ports
I/O ports
934 878 005 0980 ESL
308-121
LioN-P M12-60,
L-coded, IO-Link
PROFINET
PWR - M12 L-coded
ETH - M12 D-coded
8 x M12
(Up to 4DO 2A)
934 878 004 0980 ESL
309-121
LioN-P M12-60,
L-coded, IO-Link
PROFINET
PWR - M12 L-coded
ETH - M12 D-coded
8 x M12
(Up to 8DO 0,5 A
and up to 4DO 2A)
934 861 001 0980 ESL
109-121
LioN-P M12-30,
L-coded, IO-Link
PROFINET
PWR - M12 L-coded
ETH - M12 D-coded
8 x M12
934 840 001 0980 ESL
109-332
LioN-P M8-30,
Hybrid, IO-Link
PROFINET
PWR - M12 Hybrid
ETH - M12 Hybrid
8 x M8
934 862 001 0980 ESL
109-331
LioN-P M12-30,
Hybrid, IO-Link
PROFINET
PWR - M12 Hybrid
ETH - M12 Hybrid
8 x M12
934 857 001 0980 ESL
109-122
LioN-P M8-30, L-
coded, IO-Link
PROFINET
PWR - M12 L-coded
ETH - M12 D-coded
8 x M8
Table 2: Overview of module variants in the LioN-P series