Belden Lumberg Automation Lumberg Automation 0980 ESL 811-EIP... User manual

Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
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Technical manual
LioN-P PROFINET
0980 ESL 301-xxx ... 0980 ESL 303-xxx
0980 ESL 391-xxx ... 0980 ESL 393-xxx
LioN-R PROFINET
0980 ESL 801-PNET 16DI-M12-R
0980 ESL 802-PNET 16DO-M12-R
0980 ESL 803-PNET 8DI/8DO-M12-R

2
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016

Content
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016 3
Content
1 About this manual 7
1.1 General information 7
1.2 Explanation of symbols 8
1.2.1 Use of danger information 8
1.2.2 Use of general information 8
1.3 Version information 9
2 Safety instructions 11
2.1 Intended use 11
2.2 Qualified personnel 12
3 System description 13
3.1 Product overview 14
3.1.1 Module variants 14
3.1.2 Accessories 15
4 Assembly and wiring 17
4.1 General information 17
4.2 Outer dimensions 19
4.2.1 Module 0980 ESL 803 19
4.2.2 Module 0980 ESL 303-111 20
4.2.3 Module 0980 ESL 303-121 21
4.3 Port assignments 22
4.3.1 PROFINET ports, M12 socket, 4-pin, D-coded 22
4.3.2 Connections for power supply with 7/8", 5-pin 22
4.3.3 Power supply with M12 power L-coded 24
4.3.4 Ports for the sensors/actuators 25
5 Configuration and startup 27
5.1 GSDML file 27
5.2 MAC addresses 27
5.3 SNMP 28
5.4 Configuration of the LioN-R PROFINET I/O modules in
STEP 7 28

Content
4Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
5.4.1 Assigning a unique device name 29
5.4.2 Assigning a device name to a LioN-R module 30
5.4.3 Device replacement without removable media/PD 31
5.4.4 The parameter settings of the LioN-R modules 32
5.4.5 Prioritized startup 34
5.4.6 Resetting the LioN-R modules to factory settings 35
5.5 Media Redundancy Protocol (MRP) 35
6 Assignment of the process data 39
6.1 16DI modules:
- 0980 ESL 801-PNET 16DI-M12-R
- 0980 ESL 301-xxx
- 0980 ESL 391-xxx 39
6.1.1 Input data 39
6.2 16DO modules:
- 0980 ESL 802-PNET 16DO-M12-R
- 0980 ESL 302-xxx
- 0980 ESL 392-xxx 39
6.2.1 Input data 39
6.2.2 Output data 40
6.3 8DI/8DO modules:
- 0980 ESL 803-PNET 8DI/8DO-M12-R
- 0980 ESL 303-xxx
- 0980 ESL 393-xxx 40
6.3.1 Input data 40
6.3.2 Output data 41
7 Diagnostic properties of the modules 43
7.1 Channel error 43
7.2 Voltage error at the M12 slots (sensor short-circuit) 44
7.3 Overload of output drivers 44
7.4 Error in the actuator power supply 45
7.5 Error in the system/sensor power supply 46
7.6 Diagnostic display in the integrated web server 46
7.6.1 16DI modules 47
7.6.2 16DO modules 47
7.6.3 8DI/8DO modules 47
7.6.4 Key: 47

Content
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016 5
7.7 Alarm and error messages of LioN-P/-R modules via
PROFINET 48
7.7.1 Alarm evaluation in STEP 7 48
7.7.2 Structure of diagnostic data records 49
8 The integrated web server 51
8.1 The Home page 51
8.2 The Configuration page (Config) 52
8.3 The Status page 53
8.4 The Contact page 54
8.5 Reading the process and diagnostic data 55
9 Technical data 57
9.1 General 57
9.2 Bus system 57
9.3 Power supply for the module electronics/sensors 58
9.4 Power supply for the actuators 58
9.5 Inputs 59
9.6 Outputs 60
9.7 LEDs 61
10 Declaration of conformity 63

Content
6Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016

About this manual
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
1.1 General information
7
1 About this manual
1.1 General information
Please read the assembly and operating instructions in this manual carefully
before starting up the LioN-P and LioN-R modules with PROFINET IO
interface. Keep the manual where it is accessible to all users.
The texts, figures, diagrams and examples used in this manual are used
exclusively to explain how to operate and apply the LioN-P and LioN-R
modules with PROFINET IO interface.
Please contact us if you have any detailed questions on installing and starting
up the devices. We will be happy to help you.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
58579 Schalksmühle
Germany
Tel. [phone] / 5044-0
Fax [phone]
[e-mail]
www.lumberg-automation.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.

About this manual
8
1.2 Explanation of symbols
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
1.2.2 Use of general information
General information is denoted as follows:
DANGER
Means that death, serious physical injury or substantial damage to property
will occur if the required safety measures are not taken.
WARNING
Means that death, serious physical injury or substantial damage to property
can occur if the required safety measures are not taken.
CAUTION
Means that minor physical injury or damage to property can occur if the
required safety measures are not taken.
NOTE
Contains important information on the product, on how to manage the
product, or on the respective section of the documentation to which your
special attention is being drawn.

About this manual
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
1.3 Version information
9
1.3 Version information
Index Created Changed Changed
Version number Version 1.0 Version 1.1 Version 1.2
Date May 2013 December 2015 February 2016
Name/department Knipp/PM Knipp/PM Lieb/R&D
Table 1: Overview of manual revisions

About this manual
10
1.3 Version information
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016

Safety instructions
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
2.1 Intended use
11
2 Safety instructions
2.1 Intended use
The devices described in this manual are decentralized input/output
assemblies on a PROFINET IO network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The modules fulfill the requirements of the EMC guidelines (89/336/EEC,
93/68/EEC and 93/44/EEC) and the low voltage guideline (73/23/EEC).
The modules are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
A completely assembled device housing is required for the proper operation
of the modules. Only connect devices to the modules that fulfill the
requirements of EN 61558-2-4 and EN 61558-2-6.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
NOTE
This equipment may cause radio interference in residential areas. In this
case the operator may be requested to carry out appropriate measures.

Safety instructions
12
2.2 Qualified personnel
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
Information on which cables and accessories are permitted for the
installation can be obtained from Lumberg Automation™ or is contained in
this manual.
2.2 Qualified personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the devices described. These are persons
who
based on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
based on working for several years in a related sector, have the same
level of knowledge as they would have from the relevant technical
training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
WARNING
Making unqualified changes to the hardware or software, or non-adherence
to the warning information contained in this manual, can result in serious
personal injury or damage to equipment.

System description
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
13
3 System description
The LioN (Lumberg I/O network) -P and -R module series includes
standalone fieldbus devices for decentralized use in harsh industrial
environments. The devices feature easy handling of I/O data in a higher-level
bus system. They are especially suitable for use in machines and
installations with a moderate I/O concentration over separate assemblies.
The LioN-P/-R I/O module series has a very rugged metal housing of die-cast
zinc. The module electronics are fully protected from environmental
influences by the fully sealed housing. The modules feature degree of
protection IP67. The permissible temperature range of the modules is -10°C
to +60°C. The module series is therefore highly suitable for direct field use in
harsh industrial environments.
Despite the sturdy construction, the module series has compact dimensions
and a low weight.
The integrated 2-port Ethernet switch of the modules allows a bus or star
topology to be set up for the PROFINET I/O network. The implemented
Media Redundancy Protocol (MRP) enables the design of a highly available
network infrastructure.
The LioN-R module series consists of three types of modules with different
I/O functionality. Modules with 16 digital inputs (16 DI), 16 digital outputs (16
DO), and 8 digital inputs / 8 digital outputs (8DI / 8DO) are available. The
output current is 1.6 A per channel. The output power circuits are electrically
isolated from the rest of the network and the sensor electronics.
The modules with output functionality feature a failsafe function. During the
configuration of these modules, the behavior of each output channel can be
adjusted in case of interruption or loss of communication.
For connecting the network and the I/O devices, the module series features
the widely-used M12 connector with A coding for the I/O signals and D coding
for the network. The connectors are also color-coded to prevent the
connections from being mixed up.
In accordance with the PROFINET specification, the modules get their
network parameters from a DCP server. Rotary encoding switches are not
required.

System description
14
3.1 Product overview
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
For the functions of the rotary encoding switches with multiprotocol, refer to
the Multiprotocol Manual.
3.1 Product overview
3.1.1 Module variants
Item number Description I/O ports Design
LioN-R 16 DI/ LioN-P 16 DI
0980 ESL 801-PNET 16DI-M12-R
SAP number: 934 692-001
0980 ESL 301-111 (singleprotocol)
SAP number: 934 881-001
0980 ESL 301-121 (singleprotocol)
SAP number: 934 878-001
0980 ESL 391-111 (multiprotocol)
SAP number: 934 882-001
0980 ESL 391-121 (multiprotocol)
SAP number: 934 879-001
Decentralized I/O
module with 16
digital inputs.
Connection of
peripherals using
8 M12 slots
8 x M12 Sturdy/metal
LioN-R 16 DO/LioN-P 16 DO
0980 ESL 802-PNET 16DO-M12-R
SAP number: 934 692-002
0980 ESL 302-111 (singleprotocol)
SAP number: 934 881-002
0980 ESL 302-121 (singleprotocol)
SAP number: 934 878-002
0980 ESL 392-111 (multiprotocol)
SAP number: 934 882-002
0980 ESL 392-121 (multiprotocol)
SAP number: 934 879-002
Decentralized I/O
module with 16
digital outputs, 1.6
A. Connection of
peripherals using
8 M12 slots.
8 x M12 Sturdy/metal
LioN-R 8DI/8D/ LioN-P 8DI/8DO
0980 ESL 803-PNET 8DI/8DO-M12-R
SAP number: 934 692-003
0980 ESL 303-111 (singleprotocol)
SAP number: 934 881-003
0980 ESL 303-121 (singleprotocol)
SAP number: 934 878-003
0980 ESL 393-111 (multiprotocol)
SAP number: 934 882-003
0980 ESL 393-121 (multiprotocol)
SAP number: 934 879-003
Decentralized I/O
module with 8
digital inputs and
8 digital outputs,
1.6 A. Connection
of peripherals
using 8 M12 slots.
8 x M12 Sturdy/metal

System description
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
3.1 Product overview
15
3.1.2 Accessories
Item number Description
0985 342 100/… M Connection cable for PROFINET, assembled on both sides with
M12 connectors, straight, 4-pin, D-coded
0985 342 102/… M Connection cable for PROFINET, assembled on both sides with an
M12 connector, straight, 4-pin, D-coded
0985 342 104/… M Connection cable for PROFINET, assembled on both sides with
M12 connectors, straight, 4-pin, D-coded, and straight RJ45 plug
Table 2: PROFINET
Item number Description
0905 204 301/… M Connection cable for power supply, assembled on one side with
7/8" socket, straight, 5-pin
0905 204 302/… M Connection cable for power supply, assembled on both sides with
7/8" connector/socket, straight, 5-pin
0905 204 303/… M Connection cable for power supply, assembled on both sides with
7/8" connector, straight, 5-pin
0905 204 308/… M Connection cable for power supply, assembled on one side with
7/8" socket, angled, 5-pin
0905 204 309/… M Connection cable for power supply, assembled on both sides with
7/8" connector/socket, angled, 5-pin
0905 204 310/… M Connection cable for power supply, assembled on one side with
7/8" connector, angled, 5-pin
Table 3: Configurable connectors
Item number Description
0986 EMC 102 M12 cable connector for PROFINET IO cable, straight, 4-pin, D-
coded, connection for spring terminal
RSC 50/11 Configurable 7/8" connector for power supply, straight, 5-pin, for
cable diameter 8.0–10.0 mm
RKC 50/11 Configurable 7/8" socket for power supply, straight, 5-pin, for cable
diameter 8.0–10.0 mm
Table 4: Configurable connectors
Item number Description
M12 cover ZVK
Labels ZBR 9/40
Table 5: Other accessories

System description
16
3.1 Product overview
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
Item number Description
0985 706 100/… M Connection cable for PROFINET, with M12 connector at both ends,
straight, 4-pin, D-coded, 24AWG TPE with blue-green casing, highly
flexible, multi-wire/unshielded, 2 twisted wire pairs.
0985 706 101/… M Connection cable for PROFINET, crossover, with M12 connector at
both ends, straight, 4-pin, D-coded, 24AWG TPE with blue-green
casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs.
0985 706 103/… M Connection cable for PROFINET, with M12 connector at both ends,
straight, 4-pin, D-coded and RJ-45 plug, 24AWG TPE with blue-green
casing, highly flexible, multi-wire/unshielded, 2 twisted wire pairs.
0985 707 100/… M Connection cable for PROFINET, with M12 connector at both ends,
straight, 4-pin, D-coded, 24AWG PVC with blue-green casing, flexible,
solid conductor/unshielded, 2 twisted wire pairs.
0985 707 101/… M Connection cable for PROFINET, crossover, with M12 connector at
both ends, straight, 4-pin, D-coded, 24AWG PVC with blue-green
casing, flexible, solid conductor/unshielded, 2 twisted wire pairs.
0985 S4549 100/… M Connection cable for PROFINET, with M12 connector at both ends,
straight, 4-pin, D-coded, 26AWG PUR, halogen-free, with water-blue
casing, multi-wire/shielded, 2 twisted wire pairs.
0985 S4549 103/… M Connection cable for PROFINET, with M12 connector at both ends,
straight, 4-pin, D-coded and RJ-45 plug, 26AWG PUR, halogen-free,
with water-blue casing, multi-wire/shielded, 2 twisted wire pairs.
Table 6: Connection cables for data transfer
Item number Description
0986 EMC 102 M12 cable connector for PROFINET IO cable, straight, 4-pin, D-
coded, connection for spring terminal
Table 7: Customizable connectors for data transfer
Item number Description
RK 50-637/… F
RS 50-637/… F
MINI, 7/8" connection cable, one end with cable plug (RS) or socket
(RK), straight, 5-pin, 18AWG TPE, conductor IEC color-coded
RK 50-602/… M
RS 50-602/… M
MINI, 7/8" connection cable, one end with cable plug (RS) or socket
(RK), straight, 5-pin, 18AWG PUR, conductor IEC color-coded
RK 50-739/… F MINI, 7/8" connection cable, one end with cable socket, straight, 5-pin,
18AWG TPE, conductor US color-coded
Table 8: Connection cables for the power supply

Assembly and wiring
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
4.1 General information
17
4 Assembly and wiring
4.1 General information
Mount the module with 2 screws (M6x25 / 30) for LioN-R and 2 screws
(M4x25/30) for LioN-P on a level surface. The torque required here is 1 Nm.
Use washers for all fastening methods as per DIN 125. For the mounting
holes, use a distance of 237.3 to 239.7 mm for the LioN-R modules, a
distance of 190.3 to 191.8 mm for LioN-P modules with 7/8"
connector/socket, and a distance of 196.8 to 198.3 mm for LioN-P modules
with M12 power L-coded.
Note
The modules have a ground connection with an M4 thread for the
conduction of interference currents and the EMC immunity. This is labeled
with the symbol for the ground and the designation "XE"
Note
Use a low-impedance connection to connect the module to the reference
ground. When using a grounded mounting surface, you can make the
connection directly via the fixing screws.
Note
If the mounting surface not grounded, use a ground strap or a suitable PE
line. Use an M4 screw to connect the ground strap or the PE line to the
ground point and if possible put a washer and a toothed washer below the
fixing screw.

Assembly and wiring
18
4.1 General information
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
Note
For UL application: 
Be sure to use a UL-certified cable with a suitable evaluation to connect the
devices (CYJV or PVVA). To program the control, please refer to the OEM
information, and only use suitable accessories.
Note
For UL application:
Only approved for interior use. Please note the maximum elevation of 2000
meters. Approved up to a maximum soiling level of 2.
WARNING
Terminals, housings field-wired terminal boxes or components can exceed
temperatures of 60 °C.
WARNING
For UL application:
Use temperature-resistant cables with the following properties:
For the modules 0980 ESL3x1-121 and 0980 ESL109-121 heat-resistant up
to at least 85 °C.
For the modules 0980 ESL3x2-121 and 0980 ESL3x3-121 heat-resistant up
to at least 96 °C.

Assembly and wiring
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
4.2 Outer dimensions
19
4.2 Outer dimensions
4.2.1 Module 0980 ESL 803

Assembly and wiring
20
4.2 Outer dimensions
Technical manual LioN-P/ -R PROFINET
Release 1.2 02/2016
4.2.2 Module 0980 ESL 303-111