Belden Lumberg Automation LioN-P PROFINET IO-Link Master 0980 ESL... User manual

Manual
LioN-P PROFINET IO-Link Master
0980 ESL 308-121, 0980 ESL 398-121
0980 ESL 309-121, 0980 ESL 399-121
0980 ESL 109-121, 0980 ESL 199-121
0980 ESL 109-332, 0980 ESL 199-332
0980 ESL 109-122, 0980 ESL 199-122
0980 ESL 109-331, 0980 ESL 199-331
Manual LioN-P PROFINET IO-Link Master
Version 2.1 10/2017
Technical Support
[email protected]

Contents
Contents
1 About this manual 6
1.1 General information 6
1.2 Explanation of symbols 7
1.2.1 Use of danger information 7
1.2.2 Use of general information 7
1.3 Version information 7
2 Safety instructions 8
2.1 Intended use 8
2.2 Qualified personnel 9
3 Designations and synonyms 10
4 System description 11
4.1 PROFINET product features 11
4.2 IO port features 14
4.3 Integrated web server 15
4.4 Other features 16
4.5 Product overview 17
5 Assembly and wiring 19
5.1 General information 19
5.2 Outer dimensions 20
5.2.1 Module 0980 ESL 3x8-121 & ESL 3x9-121 20
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Contents
5.2.2 Module 0980 ESL 1x9-121 21
5.2.3 Module 0980 ESL 1x9-332 22
5.2.4 Module 0980 ESL 1x9-122 23
5.2.5 Module 0980 ESL 1x9-331 24
5.3 Port assignments 25
5.3.1 PROFINET ports, M12 socket, 4-pin, D-coded 25
5.3.2 Power supply with M12 power L-coded 26
5.3.3 PROFINET and power supply with M12 Hybrid 27
5.3.4 I/O ports as M8 or M12 sockets 28
6 Starting operation 31
6.1 GSDML file 31
6.2 MAC addresses 31
6.3 State on delivery 31
6.4 Configuration of the LioN-P PROFINET I/O modules in STEP 7 32
6.4.1 Assigning a unique device name 32
6.4.2 Assigning a device name to a LioN-P module 33
6.4.3 Configuring the IO Link channels 34
6.4.4 Parameterization of the IO Link channels 39
6.4.5 Parameterization of the status/control module 45
6.4.6 Surveillance Timeout Configuration (LioN-P 60 devices) 48
6.4.7 Digital input logic 49
6.4.8 Digital-IO mode for Ch. B/Pin 2 50
6.5 IO-Link Device Parameterization 52
6.5.1 SIEMENS IO-Link library 52
6.6 SNMP 54
6.7 Media Redundancy Protocol (MRP) 55
6.8 Identification & maintenance functions (I&M) 58
6.8.1 Supported I&M features 59
6.8.2 Reading and writing I&M data 62
6.9 Fast Start-Up (FSU) / Prioritized Start-Up 66
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Contents
7 Bit assignment 67
7.1 Process data Status and Control module, slot 1/sub-slot 1 67
7.1.1 Digital IO mapping mode 1 (default mapping) 67
7.1.2 Digital IO mapping mode 2 (E2C compatibility) 72
7.2 Process data IO-Link ports, slot 1/sub-slot 2 - sub-slot 9 77
8 Diagnostics processing 78
8.1 Error in the system/sensor power supply 78
8.2 Error in auxiliary/actuator power supply 78
8.3 Overload/short-circuit of the IO port sensor supply outputs 79
8.4 Overload/short circuit of the digital 500 mA outputs 80
8.5 Overload/short circuit of the digital outputs 80
8.6 Overload/short circuit of the Type B port aux. power supply 82
8.6.1 For LioN-P 30 devices 82
8.6.2 For LioN-P 60 devices 82
8.7 IO-Link C/Q error 82
8.8 IO-Link Device Diagnostics 83
9 Port Configuration Tool 86
10 The integrated web server 88
10.1 The Status page 89
10.2 The Ports page 92
10.3 The System page 93
10.4 The User page 95
11 Technical data 96
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Contents
11.1 General 96
11.2 PROFINET protocol 97
11.3 Power supply for the module electronics/sensors 98
11.4 Power supply type B ports (auxiliary supply) 99
11.5 IO-Link Master Ports (X1 - X8, Ch. A/C/Q/ Pin 4) 99
11.5.1 Configured as a digital input 100
11.5.2 Configured as a digital output (except 0980 ESL 3x8-121) 100
11.5.3 Configured as an IO-Link port in COM mode 101
11.6 Digital inputs (X1 – X4, type A ports, ch. B/pin 2) 101
11.7 LioN-P 60: UAux config. as a digital output (X5 - X8, type B ports,
ch. B/pin 2) 103
11.8 LioN-P 30: UAux (X5 - X8) 104
11.9 Differences between 0980 ESL 3x8-121 and 0980 ESL 3x9-121 104
11.10 LEDs 106
12 Accessories 108
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1.1 General information 1 About this manual
1 About this manual
1.1 General information
Please read the assembly and operating instructions in this manual carefully
before starting up the LioN-P modules with PROFINET IO interface. Keep the
manual where it is accessible to all users.
The texts, figures, diagrams, and examples used in this manual are used
exclusively to explain how to operate and apply the LioN-P modules with
PROFINET IO interface.
Please contact us if you have any detailed questions on installing and starting
up the devices. We will be happy to help you.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
58579 Schalksmühle
Germany
Tel. [phone] / 5044-0
Fax [phone]
[email protected]
www.lumberg-automation.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.
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1 About this manual 1.2 Explanation of symbols
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
Danger: Means that death, serious physical injury or substantial
damage to property will occur if the required safety measures are not
taken.
Warning: Means that death, serious physical injury or substantial
damage to property can occur if the required safety measures are not
taken.
Caution: Means that minor physical injury or damage to property can
occur if the required safety measures are not taken.
1.2.2 Use of general information
General information is denoted as follows:
Attention: Contains important information on the product, on how to
manage the product, or on the respective section of the documentation
to which your special attention is being drawn.
1.3 Version information
Index Created Changed
Version number Version 1.0 Version 1.1
Date 02-09-2016 06-14-2016
Name/department MJ / 02RH-NT GL / 02RH-NT
Version number Version 2.0 Version 2.1
Date 11-03-2016 06-10-2017
Name/department MJ / 02RH-NT AG / 02RH-NT
Table 1: Overview of manual revisions
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2.1 Intended use 2 Safety instructions
2 Safety instructions
2.1 Intended use
The devices described in this manual are decentralized input/output
assemblies on a PROFINET IO network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The modules fulfill the requirements of the EMC guidelines (89/336/EEC,
93/68/EEC and 93/44/EEC) and the low voltage guideline (73/23/EEC).
The modules are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
Attention: This equipment may cause radio interference in residential
areas. In this case the operator may be requested to carry out
appropriate measures.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
A completely assembled device housing is required for the proper operation of
the modules. Only connect devices to the modules that fulfill the requirements
of EN 61558-2-4 and EN 61558-2-6.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
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2 Safety instructions 2.2 Qualified personnel
Information on which cables and accessories are permitted for the installation
can be obtained from Lumberg Automation™ or is contained in this manual.
2.2 Qualified personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the devices described. These are persons
who
Dbased on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
Dbased on working for several years in a related sector, have the same level
of knowledge as they would have from the relevant technical training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
Warning: Making unqualified changes to the hardware or software,
or non-adherence to the warning information contained in this manual,
can result in serious personal injury or damage to equipment.
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3 Designations and synonyms
3 Designations and synonyms
LioN-P 30 LioN-P devices with a width of 30mm
LioN-P 60 LioN-P devices with a width of 60mm
Type A IO-Link port specification (Class A)
Type B IO-Link port specification (Class B)
I/O port X1 - X8
I/O port pin 4 (C/Q) Channel A of X1 - X8
I/O port pin 2 Channel B of X1 - X8
UAUX UAuxiliary
1).
1). UAuxiliary is the auxiliary power supply to the IO-Link type B ports X5 - X8
or the actuator power supply to the digital 2.0 A outputs on ports X5 - X8
(LioN-P 60).
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4 System description 4.1 PROFINET product features
4 System description
LioN modules (Lumberg input/output Network) function as the interface
in an industrial fieldbus system: They enable a central controller on the
management level to communicate with the decentralized sensors and
actuators on the field level. The line or ring topologies that they can be used
to create not only ensure reliable data communication but also significantly
reduce the cables required and thus also the costs for installation and
maintenance. They additionally enable easy, quick extension.
The modules of the LioN-P series have been substantially reduced in size
compared with the well-known LioN-R family; the modules have a very rugged
metal housing made of die-cast zinc. Housing variants with widths of 30 mm
and 60 mm and different connector types are available. The completely cast
device housing protects the module electronics from environmental effects
and allows the device to be used in a wide temperature range. Despite the
sturdy construction, the modules have compact dimensions and a low weight.
They are especially suitable for use in machines and installations with a
moderate I/O concentration over separate assemblies.
4.1 PROFINET product features
Data connection
The connection options provided by the module series
are the widely-used M12 connector with D coding
and the M12 hybrid connector for the PROFINET IO
network.
The connectors are also color-coded to prevent the
ports from being mixed up.
Data transmission rates
Featuring a transmission rate of up to 100 MBit/s, the
PROFINET modules can handle both fast transmission
of I/O data and transmission of larger volumes of data.
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4.1 PROFINET product features 4 System description
PROFINET IO Device RT
The LioN-P IO-Link master modules support
PROFINET IO Device RT (real-time). This allows the
transmission of time sensitive process data between
network components in real-time communication.
PROFINET specification V2.3, Conformance Class C (CC-C)
The LioN-P IO-Link master modules comply
with PROFINET specification V2.3 and meet the
requirements of Conformance Class C (CC-C).
Integrated switch
The integrated Ethernet switch has two PROFINET
ports and thus supports the establishment of a line or
ring topology for the PROFINET IO network.
Media Redundancy Protocol
The additionally implemented Media Redundancy
Protocol (MRP) enables the design of a highly available
network infrastructure.
Fast Start-Up (FSU)
Fast Start-Up is an accelerated start-up process that
enables LioN-P/-R modules to start communicating on
an PROFINET network after a very short time. This
makes a faster tool change possible, for example.
Thanks to the FSU feature, the modules are ready to
operate in less than 1600 ms.
Shared Device
With the shared device functionality, two controllers can
access the same IO device via a PROFINET interface.
This option is done by copying the configuration of
the IO device into the first and second controller and
assigning it to the second controller as shared device.
(Refer to the PLC manual)
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4 System description 4.1 PROFINET product features
DCP
The master modules use the DCP protocol to
automatically assign IP addresses.
LLDP
The LLDP protocol is used to detect devices in the
vicinity (neighborhood detection).
SNMP
The SNMP protocol handles network component
monitoring and communication between the master and
device.
Alarm and diagnostics messages
The modules support extended PROFINET alarm and
diagnostics messages.
I&M functions
Identification and maintenance data (I&M) means
information stored on the module. The identification
data consist of manufacturer details for the module
and can only be read. The maintenance data consist
of systemspecific details created during the course of
configuration. The modules can be uniquely identified
via the I&M data online.
The module-specific I&M functions I&M 0 - 4 for the
network interface(Slot 0) and IO Link master-specific
I&M functions I&M 0 and I&M 99 (IOLink Master
Directory) for the IO-Link ports (Slot 1) are supported.
GSDML-based configuration and parameterization of the IO ports
You have the option of configuring and parameterizing
the IO ports on the master modules via GSDML.
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4.2 IO port features 4 System description
4.2 IO port features
The master modules support the IO-Link standard v1.1.
Parametrization of the IO-Link devices in PROFINET
via Siemens IO_LINK_CALL function modules for
Step7 and TIA Portal.
Parametrization of the IO-Link devices via TMG IO-Link
Device Tool > V5. Usable as standalone PC-Application
or callable via Siemens TIA Portal.
8 x IO-Link master ports
The modules have 4 type A ports with an additional
hard-wired digital input on pin 2 of the I/O port.
Variants with a width of 30 mm:
4 x type B ports with electrically isolated auxiliary power
supply on pins 2 and 5 of the I/O port with a total of 4A
current.
Variants with a width of 60 mm:
4 x type B ports with electrically isolated auxiliary power
supply for up to 2 A per port on pins 2 and 5 with a total
of 8 A current.
The auxiliary power supply can optionally be configured
as a digital output.
IO-Link port connections
The IO-Link port connection option provided by the
module series is the 5-pin M12 connector, or the 5-pin
M8 connector.
Parameter storage
The Parameter Storage function stores and monitors
the parameters of the IO-Link device and IO-Link
master. The function thus gives you an easy option for
replacing the IO-Link device or IO-Link master.
This is possible as of IO-Link specification V1.1 and only
if the IO-Link device and the IO-Link master support the
function.
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4 System description 4.3 Integrated web server
IO device parameterization
The IO-Link devices in PROFINET can be
parameterized via the Siemens function module
IO_LINK_CALL for STEP 7 and the TIA Portal.
LED
You can see the status of a port by the color of the
matching LEDs and their flash pattern. For details on the
meanings of the LED colors, please see section LEDs
on page 106.
4.3 Integrated web server
Network parameter display
The integrated web server gives you the option of
viewing network parameters such as the IP address,
subnet mask and gateway.
Displaying diagnoses
You can view the diagnoses via the integrated web
server.
User management
You can use the integrated web server for convenient
management of all users.
IO-Link device parameters
You can read the IO-Link device parameters via the
integrated web server and write new parameters in
single write mode (single write mode doesn’t activate
the automated parameter storage mechanism) to the
modules.
Force Mode (Web Interface)
With the Force Mode output and input values can be set
for implementation reasons.
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4.4 Other features 4 System description
4.4 Other features
Interface protection
The modules have reverse polarity, short-circuit and
overload protection for all interfaces.
Failsafe
The modules support a failsafe function. This allows
you to define the behavior of every single channel
configured as an output in the case of an interruption or
a loss of PROFINET communication.
Color-coded connectors
Color-coded connectors help you avoid confusion in
your cabling.
IP protection classes 65/67/69k
The IP protection classes describe environmental
influences that the modules can be exposed to without
risk and without suffering damage, or causing a risk for
the user.
Depending on the module, IP protection classes IP65,
IP67 or IP69k are offered.
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4 System description 4.5 Product overview
4.5 Product overview
The following IO-Link masters are available for the LioN-P system:
Article
number
Product
designation
Description Power &
Ethernet ports
I/O ports
934 878 005 0980 ESL 308-121 LioN-P M12-60,
IO-Link Master
SP - PROFINET
934 879 009 0980 ESL 398-121 LioN-P M12-60,
IO-Link Master
MP – PROFINET /
EtherNet/IP
PWR - M12
L-coded,
ETH – M12
D-coded
8x M12 A-coded
(Up to 4DO – 1.6 A)
934 878 004 0980 ESL 309-121 LioN-P M12-60,
IO-Link Master
SP - PROFINET
934 879 004 0980 ESL 399-121 LioN-P M12-60,
IO-Link Master
MP – PROFINET /
EtherNet/IP
PWR - M12
L-coded,
ETH – M12
D-coded
8x M12 A-coded
(Up to 8DO – 0. 5A
and up to 4DO – 2 A)
934 861 001 0980 ESL 109-121 LioN-P M12-30,
IO-Link Master
SP - PROFINET
934 964 004 0980 ESL 199-121 LioN-P M12-30,
IO-Link Master
MP – PROFINET /
EtherNet/IP
PWR - M12
L-coded,
ETH – M12
D-coded
8x M12 A-coded
934 840 001 0980 ESL 109-332 LioN-P M8-30,
IO-Link Master
SP - PROFINET
934 964 002 0980 ESL 199-332 LioN-P M8-30,
IO-Link Master
MP – PROFINET /
EtherNet/IP
PWR - M12
Hybrid,
ETH – M12
Hybrid
8x M8
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4.5 Product overview 4 System description
Article
number
Product
designation
Description Power &
Ethernet ports
I/O ports
934 862 001 0980 ESL 109-331 LioN-P M12-30,
IO-Link Master
SP - PROFINET
934 964 001 0980 ESL 199-331 LioN-P M12-30,
IO-Link Master
MP – PROFINET /
EtherNet/IP
PWR - M12
Hybrid,
ETH – M12
Hybrid
8x M12 A-coded
934 857 001 0980 ESL 109-122 LioN-P M8-30,
IO-Link Master
SP - PROFINET
934 964 003 0980 ESL 199-122 LioN-P M8-30,
IO-Link Master
MP – PROFINET /
EtherNet/IP
PWR - M12
L-coded,
ETH – M12
D-coded
8x M8
Table 2: Overview of module variants in the LioN-P series
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5 Assembly and wiring 5.1 General information
5 Assembly and wiring
5.1 General information
Mount the module on a flat surface using 2 screws (M4x 25/30). The torque
required here is 1 Nm. Use washers for all fastening methods as per DIN 125.
Attention: The modules have a ground connection with an M4 thread
for the conduction of interference currents and the EMC immunity. This
is labeled with the symbol for the ground and the designation "XE"
Attention: Use a low-impedance connection to connect the module
to the reference ground. When using a grounded mounting surface,
you can make the connection directly via the fixing screws.
Attention: If the mounting surface is ground-free, use a ground strap
or a suitable PE line. Use an M4 screw to connect the ground strap
or the PE line to the ground point and if possible put a washer and a
toothed washer below the fixing screw.
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5.2 Outer dimensions 5 Assembly and wiring
5.2 Outer dimensions
5.2.1 Module 0980 ESL 3x8-121 & ESL 3x9-121
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