Belden Lumberg Automation 0940 PSL 601 User manual

LioN-Link Profibus
Technical Manual
0940 PSL 601
0942 UEM 6xx | 0970 UEM 7xx

Technical Manual
LioN-Link Profibus
Version 1.10 / 31.03.2008
Specifications subject to alteration! Page 2 of 43
0940 PSL 601
BusHead, Profibus-Slave, M12 bus connection,
with rotary address switches
0942 UEM 6xx | 0942 UEM 7xx
I/O modules
LioN-Link – Modular system for Profibus-DP

Technical Manual
LioN-Link Profibus
Version 1.10 / 31.03.2008
Specifications subject to alteration! Page 3 of 43
Content
1. About this Manual 4
1.1. Explanations of symbols used 4
1.1.1 Use of notes 4
1.1.2 Use of hazard notes 4
1.2 Safety Guidelines 4
1.2.1 Certified usage 4
1.3 Qualified personnel 5
2. System description 6
3. Product overview 6
3.1 Module variants
3.2 Place Holder-modules
4. Dimensions 7
4.1 BusHead 0940 PSL 601 7
4.2 Digital Universal modules 0942 UEM 600 | 0942 UEM 650 | 0942 UEM 700 8
4.3 Digital Input modules 0942 UEM 601 | 0942 UEM 651 | 0942 UEM 701 11
4.4 Analog Input modules 0942 UEM 630 | 0942 UEM 631 14
4.5 Directions for field installation 15
5. Pin assignment 15
5.1 Profibus-DP M12 male/female connector, 5 poles, B-coded 15
5.2 Power connection for the bus coupler (M12 female connector, 5 poles) 15
5.3 Link system connection (M12 male connector, 5 poles) 16
5.4 Sensor/Actuator connection System bus modules 16
5.5 Actuator Power connection System bus modules 17
6. Wiring concept 18
7. Communication with the system 22
7.1 Addressing of the BusHead 22
7.1.1 Rotary address switches 22
7.1.2 Profibus network 22
7.2 Data transmission rate 22
7.3 Examples for integration into the control system configuration 23
7.4 Bit assignment 33
7.5 Diagnostic messages 34
8. Operation of the system 39
8.1 Installation 39
8.2 Replacing components 39
8.3 Bus interruptions and return to operation 39
8.4 System expansion 40
9. Technical data 41
9.1 General data 41
9.2 Technical data – Bus system 41
9.3 Technical data power supply – Electronics/Sensor 41
9.4 Technical data of the power supply Link modules Electronics/Sensors 41
9.5 Technical data power supply – Actuators 41
9.6 Technical data – Inputs 42
9.7 Technical data – Outputs 42

Technical Manual
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Version 1.10 / 31.03.2008
Specifications subject to alteration! Page 4 of 43
1. About this Manual
Please read the assembly and operating instructions
in this Manual carefully before putting the LioN-Link
system into operation. The Manual should be stored
in a place that is accessible for all users.
The texts, illustrations, diagrams and examples used
in this Manual are solely for the purpose of explain-
ing the operation and use of input/output modules
of the series type LioN-Link.
Please contact us if you have any further questions
concerning installation and commissioning of the
devices. We will be happy to be of assistance to you
at any time.
Belden Deutschland GmbH
– Lumberg Automation –
Im Gewerbepark 2
58579 Schalksmühle
Tel. [phone] / 83-01
Fax [phone] / 83-333
[email protected]
www.lumberg-automation.com
Lumberg Automation reserves the right to alter
these technical modifications or to modify this
Manual at any time without notice.
1.1 Explanations of symbols used
1.1.1 Use of notes
Notes concerning important information are special-
ly marked. They are displayed in grey.
1.1.2 Use of hazard notes
Notes concerning hazards are marked as follows:
NOTE:
Non-compliance with precautionary measures can
result in possible damage to equipment and other
property.
DANGER:
Non-compliance with respective precautionary measu-
res will expose the user to life-threatening dangers
and health hazards.
1.2 Safety Guidelines
1.2.1 Certified usage
The devices described in this Manual are used as
decentralised input/output assemblies in a Profibus
DP network.
Our products have been developed, produced, test-
ed and documented in compliance with safety stan-
dards. No hazards to personnel or property are to be
anticipated under normal conditions in connection
with these products when the handling regulations
and safety instructions described here for project
planning, assembly and specified operations are
complied with.
The modules fulfill the requirements of the
EMC guideline (89/336/EWG, 93/68/EWG and
93/44/EWG)
Low-voltage Guideline (73/23/EWG)
are designed for utilization in the industrial area.
The industrial environment is characterised by the
fact that users are not directly connected with
the public low-voltage mains. Additional
measures are to be implemented for utilization in
residential quarters and in business and trade
areas.
Warning!
This installation can cause radio interference in resident
areas; the user may be asked to implement appropriate
measures.

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The error-free, secure operation of the product
requires proper transport, storage, set-up and
assembly, as well as careful operation. The intended
operation of the device can only be guaranteed
when the housing is mounted in its entirety. All of
the other devices connected with this device must
fulfill the requirements contained in EN 61558-2-4
and EN 61558-2-6.
Project planning, installation, commissioning, main-
tenance and testing of the devices may not be per-
formed by anyone other than an electrician who has
successfully completed recognised training courses
and who is familiar with the safety standards of
automation technology.
The user has to comply with the safety and accident
prevention regulations that apply to the specific
activity being performed during project planning,
installation, commissioning, maintenance and test-
ing of the devices.
No cables or accessories may be installed except for
those which fulfill the requirements and regulations
governing safety, electromagnetic compatibility and,
where appropriate, terminal device equipment for
telecommunications and which correspond to the
statement of specifications. Information concerning
those cables and accessories which are authorized
for installation can either be obtained from
Lumberg Automation or are already described in
this Manual.
1.3 Qualified personnel
The personnel requirements are oriented towards
the requirements profile outlined by ZVEI and
VDMA. Only skilled electricians who are familiar
with the contents of this Manual are permitted to
install or service the products described.
These are individuals who
to assess the tasks to be performed on the basis
of their professional training, knowledge and
experience and on the basis of their knowledge
of the pertinent standards, and who can recog-
nise possible dangers.
have the same knowledge levels as those who
have completed a specialised training course,
thanks to many years of professional involvement
in a comparable area.
No modifications may be carried out on our product
hardware or software, insofar as they are not
described in the Manual, except by Lumberg
Automation personnel.
Warning!
Unqualified modifications of hardware or software or
non-compliance with the warning notices listed in this
Manual could lead to severe injury to persons or damage
to property.

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2. System description
LioN (Lumberg I/O Network) Link is a modular sys-
tem for decentralized utilization in rough industrial
environments, for simple management of I/O data
within a higher-level bus system. It is especially well
suited to situations with high I/O concentration
across dispersed assemblies.
Its ultracompact dimensions and minimal weight
mean that it can be utilized even where space is
restricted, and can be attached to handling devices.
LioN-Link provides IP 67 protection.
The LioN-Link system consists of the BusHead – the
connection to the higher-level fieldbus – and the
various different fieldbus-independent I/O modules.
The maximum extension of the Link system is 100 m
per Link connection (two connections per BusHead
=> total extension 200 m). Each branch can be
expanded with up to 15 I/O modules. Two Link
devices can be any distance apart. However, the
maximum total length allowed for each branch can-
not be exceeded.
When the maximum extension is utilized, additional
system/sensor power supply can be fed in via T-con-
nectors and/or on the last Link device.
To keep within the permissible limits for safe power
supply to the modules, every system needs to be
planned according to the actual conditions on site
(number of modules and sensors, and the length of
lines between the modules). A planning table is
available for this purpose at http://www.lumberg-
automation.com/downloads. This manual includes an
example in Section 6.3.
We recommend using a standard CAN/DeviceNet line
as the Link line. Unshielded 5-core lines with stan-
dard M12 male/female connectors are also suitable.
Alternatively, Fixcon male/female connectors may be
used.
When using an unshielded line, do not exceed an
extension of 25 m per Link connection. In systems
subject to EMC stress (close to regulated motors,
converters, or in welding applications), shielded lines
must be used (standard CAN/DeviceNet).
3. Product overview
3.1 Module variants
Part no. Description I/O connection Form
BusHead
0940 PSL 601 BusHead Profibus DP S
LioN-Link Module Universal I/O digital
0942 UEM 600 8 In/Out universal 4xM12 S
0942 UEM 650 8 In/Out universal 8xM8 S
0942 UEM 700 16 In/Out universal 8xM12 M
0942 UEM 780 * 16 In/Out universal Multipole interface M
0942 UEM 782 * 16 Out Multipole interface M
LioN-Link Module Input I digital
0942 UEM 601 8 In 4xM12 S
0942 UEM 651 8 In 8xM8 S
0942 UEM 701 16 In 8xM12 M
LioN-Link Module Input I analog
0942 UEM 630 I/O module 4AI (0)4–20mA 4xM12 S
0942 UEM 631 I/O module 4AI 0–10V 4xM12 S
* in preparation - available probably from April 2008
3.2 Place Holder Modules
NOTE: these are purely virtual modules!

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4. Dimensions
4.1 BusHead

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4.2 Digital Universal modules
4.2.1 0942 UEM 600

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4.2.2 0942 UEM 650

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4.2.3 0942 UEM 700

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4,3 Digital Input modules
4.3.1 0942 UEM 601

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4.3.2 0942 UEM 651

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4.3.3 0942 UEM 701

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4.4 Analog Input modules
4.2.3 0942 UEM 630/631

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5. Pin assignment
5.1 Profibus DP M12 male/female connector,
5 poles, B-coded
Color coding of the connections: violet
CAUTION, danger of destruction
Never place the voltage supply (24 V DC) on the data
circuits (Pin 2, Pin 4) or on the internal signals (Pin 1,
Pin 3).
Connection Pin Function
1 +5 V*
Profibus DP 2 Line A
In/Out 3 GND*
4 Line B
5 earth
The signals marked with * are internal signals which the
module provides for supplying a terminator. These are not
permitted to be configured or redirected to other devices.
Article 0979 PTX 101 is to be used as an authorized termi-
nator.
IN OUT
Important note:
The module is equipped with a grounding sheet for the
purpose of discharging parasitic currents and/or for EMC
stability.
It is necessary that this grounding sheet is linked with the
reference earth by means of a low-impedance connection.
If the mounting surface is already grounded, the connecti-
on can be made directly via the fastening screw (not with
lateral mounting).
If the mounting surface is not already grounded, or if the
lateral mounting holes are used, a grounding strip or a
suitable PE wire is to be used!
4.5 Directions for field installation
The module is to be mounted on a level surface with
at least 2 screws.
Type of mounting Screw Tightening torque
flat M4 x 30/35 1.0 Nm
lateral M4 x 40/70 1.0 Nm
A washer in accordance with DIN 125 is to be provided
with all types of mounting fixtures.
5.2 Power connection of the BusHead,
M12 male connector, 5 poles
Color coding of the connection: grey Power
Supply
BusHead/
System
Connection Pin Signal Function
1 +24 V DC System/Sensors
Subbus 1/2 + Bus coupler
2 +24 V DC System/Sensors
Subbus 1/2 + Bus coupler
3 0 V System/Sensors
Subbus 1/2 + Bus coupler
4 0 V System/Sensors
Subbus 1/2 + Bus coupler
5 earth earth

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When lines are very long, intermediate supply of power is
recommended.
5.3 Link System connection,
M12 male/female connector, 5 poles
Color coding of the connections: orange
CAUTION, danger of destruction!
Never place the voltage supply (+24 V DC) on the data
circuits (Data + -> Pin 4, Data - -> Pin 5). Polarity rever-
sal of the power supply (+24 V DC/0 V) can also perma-
nently damage the module.
Connection Pin Function
1 Drain
Systembus 2 24 V System/Sensors
In/Out 3 0 V System/Sensors
4 Data +
5 Data -
The 24 V power supply in the bus connections supplies
the module electronics and the sensors of the system bus
devices.
IN OUT
M12 male, 5 poles,
not at BusHead
M12 female, 5 poles,
twice at BusHead
(Line 1, Line 2)
5.4 Sensor/Actuator connection System
bus modules,
Color coding of the connections: black
5.4.1 Module 0942 UEM 650/651,
M8 female connector, 3 poles
Connection Pin Function
UEM 650 UEM 651
1 +24 V +24 V
I/O channels 30V0V
4 In/Out In
5.4.2 Module 0942 UEM 600/601
Module 0942 UEM 700/701
M12 female connector, 5 poles
Connection Pin Function
UEM 600 UEM 601
UEM 700 UEM 701
1 +24 V +24 V
I/O channels 2 In/Out B In B
30V0V
4 In/Out A In A
5 earth earth

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5.4.3 Module 0942 UEM 630/631,
M12 female connector, 5 poles
5.4.4 Connection of analog transducers
5.5.1 System bus module Form S,
M12 male connector, 5 poles
Connection Pin Function
UEM 630 / UEM 631
1 +24 V
I channels 2 + measuring signal
30V
4 - measuring signal
5 shield
5.5 Actuator Power connection System bus modules,
Color coding of the connection: grey
Connection Pin Function
UEM 600 / UEM 650
1 +24 V
Power 2 n.c.
supply 3 GND (0 V)
Actuators 4 n.c.
5 earth
5.5.2 System bus modules Form M,
7/8“ male/female connector, 5 poles Connection Pin Function
UEM 700
1 GND (0 V)
Power 2 GND (0 V)
supply 3 earth
Actuators 4 24 V
5 24 V
IN OUT
Pin 4 supply socket 1–4;
Pin 5 supply socket 5–8

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6. Wiring concept

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When planning a system, remember that intermedi-
ate supply of system/sensor power may be necessary
beyond certain line lengths.
If the power supply is not sufficient, the I/O modules
report a diagnostic signal. The warning threshold is
about 19 V DC.
To calculate the line voltage drop, a calculation table
is available at http://www.lumberg-automation.com/
downloads/ (see also illustration on next page).
6.1 Possible cable variants
Designation Version M12 Lead Lengths*
Standard CAN-/DeviceNet Thin Cable
0935 253 103/..M Male/Female 2x0.25/2x0.34 mm² 0.3/0,6/1/2/3/5/10/
15/20/25 m
0935 253 104/..M Male 2x0.25/2x0.34 mm² 0.3/0.6/1/2/3/5/10/
15/20/25 m
0935 253 105/..M Female 2x0.25/2x0.34 mm² 1/2/3/5/10/15 m
0935 253 108/..M Male/Female right angle 2x0.25/2x0.34 mm²
0935 253 111/..M Male right angle/
Female right angle 2x0.25/2x0.34 mm²
0935 253 112/..M Male right angle/Female 2x0.25/2x0.34 mm²
CAN-/DeviceNet Mid Cable
RST 5-RKT 5-616/..M Male/Female 2xAWG16/ 2xAWG20
(1.3 / 0.5 mm²) 1/3/5/10 m
RST 5-RKT 5-709/..M Male/Female 2xAWG16/ 2xAWG20
(1.3 / 0.5 mm²) 1/3/5/10 m
unshielded cable
RST 5-RKT 5-xxx/..M M12 Male/Female
Designation Version Fixcon Lead Lengths*
Standard CAN-/DeviceNet Thin Cable
0935 253 174/..M Male 2x0.25/2x0.34 mm² 1/3/5/10/15 m
0935 253 175/..M Female 2x0.25/2x0.34 mm² 1/3/5/10/15 m
0935 253 173/..M Male/Female 2x0.25/2x0.34 mm² 0.3/0.6/1/2/3/5/10/
15/20/25 m
* The specified lengths refer to standard types available from stock.
(Other variants on request)

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Specifications subject to alteration! Page 20 of 43
6.2 Intermediate supply of sensor/system power to the Link modules using the T-distributor
0906 UTP 104 and standard connecting cables e.g. RKT 5-226/..M P89; RKT 4-3-224/..M;
RKT 4-3-602/..M...