Belden Lumberg Automation Lumberg Automation 0980 ESL 811-EIP... User manual

LioN-R PROFIBUS
0970 PSL 811-PB-DP 16DI-M12-R
0970 PSL 812-PB-DP 16DO-M12-R
0970 PSL 813-PB-DP 8DI/8DO-M12-R
Technical Manual

Technical Manual
LioN-R PROFIBUS
Technical rights to changes reserved! Version1.0/November 2013
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Contents
1. About this manual ................................................................................................................................................4
1.1. Explanations about the symbolism..............................................................................................................4
1.1.1. Utilization of notes ..............................................................................................................................4
1.1.2. Utilization of danger warnings ............................................................................................................4
1.2. Notes on safety ...........................................................................................................................................5
1.2.1. Use according to specification............................................................................................................5
1.3. Qualified personnel .....................................................................................................................................6
1.4. Version information relating to the manual..................................................................................................6
2. System description...............................................................................................................................................7
3. Product overview .................................................................................................................................................8
3.1. Module variants ...........................................................................................................................................8
3.2. Accessories .................................................................................................................................................8
4. Assembling.........................................................................................................................................................11
4.1. External dimensions ..................................................................................................................................11
4.1.1. 0970 PSL 811...................................................................................................................................11
4.1.2. 0970 PSL 812...................................................................................................................................12
4.1.3. 0970 PSL 813...................................................................................................................................13
4.2. Notes for field installation ..........................................................................................................................14
5. Wiring .................................................................................................................................................................15
5.1. Connector pin assignments.......................................................................................................................15
5.1.1. Connections for PROFIBUS DP, M12 plug connector/socket, 5-pole, B-coded ..............................15
5.1.2. Connections for voltage supply, 7/8" plug connector/socket, 5-pole................................................15
5.1.3. Connections for sensor technology/actuator technology, M12-socket, 5-pole.................................16
6. Project planning and operational startup ...........................................................................................................17
6.1. Adjustment of the PROFIBUS address .....................................................................................................17
6.2. GSD file .....................................................................................................................................................17
6.3. Data transfer rate ......................................................................................................................................17
6.4. Configuration of the LioN-R PROFIBUS module in STEP 7.....................................................................19
6.4.1. The parameter settings of the LioN-R module .................................................................................20
6.4.1.1. The parameter Channel Diagnostics............................................................................................20
6.4.1.2. The parameter Actuator Low Voltage Detection..........................................................................20
6.4.1.3. The parameter Fail Safe ..............................................................................................................21
6.4.1.4. The parameter Surveillance Timeout...........................................................................................21
7. Allocation of the process data............................................................................................................................22
7.1. Module 0970 PSL 811-PB-DP 16DI-M12-R..............................................................................................22
7.1.1. Input data..........................................................................................................................................22

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7.2. Module 0970 PSL 812-PB-DP 16DO-M12 R ............................................................................................22
7.2.1. Input data..........................................................................................................................................22
7.2.2. Output data .......................................................................................................................................22
7.3. Module 0970 PSL 813-PB-DP 8DI/8DO- M12-R ......................................................................................23
7.3.1. Input data..........................................................................................................................................23
7.3.2. Output data .......................................................................................................................................23
8. Diagnostic properties of the modules ................................................................................................................24
8.1. Channel fault .............................................................................................................................................24
8.2. Voltage fault on the M12 insertion slot/sensor short circuit.......................................................................24
8.3. Overload of the output drivers...................................................................................................................25
8.4. Fault of the actuator supply UL..................................................................................................................25
8.5. Fault the system / sensor supply US.........................................................................................................25
8.6. Diagnostic message of the LioN-R module over PROFIBUS-DP .............................................................26
8.6.1. Alarm recognition circuit in STEP7...................................................................................................26
8.6.2. Structure of the diagnostics telegram...............................................................................................26
9. Technical data....................................................................................................................................................29
9.1. General data..............................................................................................................................................29
9.2. Technical data relating to the bus system.................................................................................................29
9.3. Technical data of the power supply for the module electronics/sensor technology..................................29
9.4. Technical data of the actuator-technology power supply..........................................................................30
9.5. Technical data of the input stages ............................................................................................................30
9.6. Technical data of the output stages ..........................................................................................................31
9.7. LED displays .............................................................................................................................................31
10. CE Declaration of Conformity ............................................................................................................................32

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1. About this manual
Please read the installation and operating instructions in this manual carefully before you put the LioN-R I/O
module with PROFIBUS DP interface into operation. The manual should be kept in a location which is accessible to
all users.
The texts, diagrams, illustrations and examples used in this manual serve exclusively for the explanation of the
operation and application of the LioN-R I/O module with PROFIBUS DP interface.
If there should be any further questions regarding the installation and operational startup of the devices, please do
not hesitate to contact us.
Belden Deutschland GmbH
- Lumberg AutomationTM-
Im Gewerbepark 2
D-58579 Schalksmühle
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [e-mail]
Website: www.lumberg-automation.com
Belden Deutschland GmbH - Lumberg AutomationTM - reserves the right to make technical changes or revisions to
this manual at any time without special notification.
1.1. Explanations about the symbolism
1.1.1. Utilization of notes
Notes about important information are specially marked. They are represented as follows:
1.1.2. Utilization of danger warnings
Danger warnings are identified as follows:
DANGER:
In case of non-compliance with corresponding precautions, danger exists to the life and health
of the user.
CAUTION:
Non-observance of precautions can result in possible damage to devices and other property.

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1.2. Notes on safety
1.2.1. Use according to specification
The devices described in this manual serve as decentralized input/output module assemblies in a PROFIBUS DP
network.
Our products were developed, produced, tested and documented subject to observation of the safety standards.
With observation of the handling specifications and safety-technical instructions described for the project planning,
installation and operation according to specification, the products normally present no danger to persons or
property.
The modules meet the requirements
EMC Directive (2004/108/EG, 93/68/EWG and 93/44/EWG)
Low-Voltage Directive (2006/95/EG)
They are designed for employment in the industrial sector. The industrial environment is identified by consumers as
not being connected directly to the public low-voltage network. For employment in the residential sector, in
business and trade sectors, additional measures are to be applied.
Warning!
This equipment can cause radio interference in the residential area; in this case the operator may be
required to implement adequate measures.
The trouble-free and safe function of the product requires proper transport, storage, assembly and installation, as
well as careful operation.
The operation of the devices according to specification is only guaranteed in the case of completely assembled
housing. All devices connected to these modules must fulfill the requirements of EN 61558-2-4 and EN 61558-2-6.
The project planning, installation, operational startup, maintenance and testing of the devices may only be
implemented by an electrical specialist who is trained and certified and who is familiar with the safety standards of
automatic control.
For the project planning, installation, operational startup, maintenance and testing of the devices, the safety and
accident prevention specifications valid for the specific application must be considered.
Only lines and accessories may be installed which correspond to the requirements and specifications regarding
safety, electromagnetic compatibility and, as appropriate, telecommunications terminal unit equipment, as well as
to the specification information. You are provided with information by Belden Deutschland GmbH - Lumberg
AutomationTM about which lines and accessories are authorized for installation or these are described in this
manual.

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1.3. Qualified personnel
The requirements of the personnel depend on the requirement profiles which were described by ZVEI, VDMA or
comparable organizations.
Only electrical specialists who know the content of this manual may install and maintain the described products.
These are persons who:
Are able to assess the work to be implemented based on their specialist training, knowledge and
experience, as well as knowledge of the relevant standards, and who can identify possible dangers.
Based on many years of activity in a comparable area, have the same know-how as with specialist training.
Interventions in the hardware and software of our products, insofar as they are not described in this manual, may
only be carried out by Belden Deutschland GmbH - Lumberg AutomationTM.
Warning!
Unqualified interventions in the hardware or software or non-observance of the warnings given in this manual can
result in serious personal injuries or damage to property.
1.4. Version information relating to the manual
Index Created Changed Changed Changed Changed Changed
Version number Version 1.0
Date November
2013
Name/Department Knipp/PM

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2. System description
The LioN (Lumberg I/O Network)-R module series includes a standalone field bus device for decentralized
employment in a raw industrial environment. The devices offer a simple handling of the I/O data in a higher-level
bus system. They are particularly suited for application locations in machines and systems with a moderate I/O
concentration on distributed module assemblies.
The LioN-R I/O module series is provided with a very rugged metal housing from zinc die-casting. The module
electronics are fully protected against environmental impacts by the completely encapsulating housing. As a
protection type, the modules offer IP67. The permissible temperature range of the modules is -10°C to +60°C. The
module series is therefore very well suited for direct field employment in raw industrial environments.
In spite of the rugged design, the module series offers compact dimensions and low weight.
The modules provide connections as signal input and output with integrated T-piece, both for the field bus as well
as for the voltage supply. This connection option enables the forwarding of the PROFIBUS and the supply voltage
to one of the following subscribers without the utilization of additional T-pieces.
The LioN-R module series consists of three types of modules with different I/O functionality. Modules with 16 digital
inputs (16 DI), 16 digital outputs (16 DO) and 8 digital inputs/8 digital outputs (8DI/8DO) are available. The output
current is
1.6 A per channel. The output current circuits are isolated galvanically from the remaining network and the sensor
electronics.
The modules with output functionality offer a fail-safe function. During the configuration of these modules, the
characteristics of every individual outlet channel can be adjusted in the case of an interruption or loss of
communication.
For the connection of the network and the I/O devices, the module series offers the widespread M12 plug
connector with A-coding for the I/O signal and B-coding for the PROFIBUS. In addition, the plug connectors are
color-coded in order to prevent any mix-up of the connections.
The PROFIBUS address of the modules is set using the three rotary coding switches integrated into the housing.

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3. Product overview
3.1. Module variants
Article number Description I/O connection Construction
design
LioN-R 16 DI
0970 PSL 811-PB-DP 16DI-M12-R
SAP number: 934 770-001
Decentralized I/O module
with 16 digital inputs.
Connection of the
periphery over 8 M12
insertion slots.
8 M12 sockets Rugged/metal
LioN-R 16 DO
0970 PSL 812-PB-DP 16DO-M12-
R
SAP number: 934 770-002
Decentralized I/O module
with 16 digital outputs,
1.6 A. connection of the
periphery over 8 M12
insertion slots.
8 M12 sockets Rugged/metal
8DI/8DO LioN-R
0970 PSL 813-PB-DP 8DI/8DO-
M12-R
SAP number: 934 770-003
Decentralized I/O module
with 8 digital inputs and 8
digital outputs,
1.6 A. connection of the
periphery over 8 M12
insertion slots.
8 M12 sockets Rugged/metal
3.2. Accessories
Article number Description
PROFIBUS DP
0975 254 101/… M Connecting lead for PROFIBUS, fabricated on both sides with
M12 plug connector/socket, straight, 5-pole, B-coded
0975 254 102/… M Connecting lead for PROFIBUS, fabricated on one side with
M12 plug connector, straight,
5-pole, B-coded
0975 254 103/… M Connecting lead for PROFIBUS, fabricated on one side with
M12 socket, straight, 5-pole,
B-coded
0975 254 104/… M Connecting lead for PROFIBUS, fabricated on both sides with
M12 plug connector, straight, 5-pole, B-coded and D-Sub
PROFIBUS plug connector, 9-pole
0975 254 105/… M Connecting lead for PROFIBUS, fabricated on both sides with
M12 socket, straight, 5-pole, B-coded and D-Sub PROFIBUS
plug connector,
9-pole
0975 254 130/… M Connection line for PROFIBUS, fabricated on both sides with
M12-plug connector/socket, angled, 5-pole, B-coded
0975 254 131/… M Connection line for PROFIBUS, fabricated on one side with
M12-socket, angled, 5-pole,
B-coded
0975 254 132/… M Connection line for PROFIBUS, fabricated on one side with
M12 plug connector, angled,
5-pole, B-coded
0975 254 133/… M Connecting lead for PROFIBUS, fabricated on both sides with
M12 plug connector, straight/socket, angled, 5-pole, B-coded

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0975 254 134/… M Connecting lead for PROFIBUS, fabricated on both sides with
M12 plug connector, angled/socket, straight 5-pole, B-coded
0975 254 135/… M Connecting lead for PROFIBUS, fabricated on both sides, 9-
pole with M12 socket, angled,
5-pole, B-coded and D-Sub plug connector PROFIBUS
0975 254 136/… M Connecting lead for PROFIBUS, fabricated on both sides with
M12 plug connector, 9-pole, angled, 5-pole, B-coded and D-
Sub plug connector PROFIBUS

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Article number Description
Voltage supply
0905 204 301/… M Connecting lead for voltage supply, fabricated on one side with
7/8" socket, straight, 5-pole
0905 204 302/… M Connecting lead for voltage supply, fabricated on both sides
with 7/8" plug connector/socket, straight, 5-pole.
0905 204 303/… M Connecting lead for voltage supply, fabricated on one side with
7/8" plug connector, straight, 5-pole
0905 204 308/… M Connecting lead for voltage supply, fabricated on one side with
7/8" socket, angled, 5-pole
0905 204 309/… M Connecting lead for voltage supply, fabricated on both sides
with 7/8" plug connector/socket, angled, 5-pole.
0905 204 310/… M Connecting lead for voltage supply, fabricated on one side with
7/8" plug connector, angled, 5-pole
Fabrication-capable plug connectors
0976 PMC 101 Fabrication-capable M12 plug connector for PROFIBUS line,
straight, 5-pole, B-coded with screwed terminal
0976 PMC 102 Fabrication-capable M12 plug connector for PROFIBUS line,
straight, 4-pole, B-coded with spring tension terminal
0976 PFC 101 Fabrication-capable M12 socket for PROFIBUS line, straight,
5-pole, B-coded with screwed terminal
0976 PFC 102 Fabrication-capable M12 socket for PROFIBUS line, straight,
4-pole, B-coded with spring tension terminal
RSC 50/11 Fabrication-capable 7/8" plug connector for voltage supply,
straight, 5-pole, for line diameter 8.0 - 10.0 mm
RKC 50/11 Fabrication-capable 7/8" socket for voltage supply, straight, 5-
pole, for line diameter 8.0 - 10.0 mm
Other accessories
Terminating resistor for the network 0979 PTX 101
M12 protective cap ZVK
Designation plates ZBR 9/40

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4. Assembling
4.1. External dimensions
4.1.1. 0970 PSL 811

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4.1.2. 0970 PSL 812

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4.1.3. 0970 PSL 813

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4.2. Notes for field installation
The modules are to be mounted on a flat surface with two bolts in each case.
Type of securing Bolts Tightening torque
Flat M6x25/30 1.0 Nm
With all types of securing, a spacing washer is to be provided in
accordance with DIN 125.
Important note:
For the conduction of interference currents and for the EMC resistance, the modules are provided with
a grounding connection with an M4 screw thread, which is marked with the ground symbol and XES.
It is necessary to connect a module with the common ground reference potential by a low-impedance
connection. For a grounded installation surface, the connection can be manufactured directly over the
fastening screws.
For a non-grounded installation surface, a grounding strip or a suitable PE line is to be employed! The
grounding strip or the PE line is to be connected to the grounding location using an M4-bolt. Screening
the fastening screw with an underlay and toothed washer is recommended.

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5. Wiring
5.1. Connector pin assignments
All contact arrangements which are represented in this chapter indicate the view from in front to the contact area of
the plug connectors.
5.1.1. Connections for PROFIBUS DP, M12 plug connector/socket, 5-pole, B-coded
Color coding of the connections: violet
X01 (IN) X02 (OUT)
CAUTION, danger of
destruction!
Never place voltage supply (24 V DC) on the data lines (P2, pin 4) or the internal signals (P1,
pin 3).
5.1.2. Connections for voltage supply, 7/8" plug connector/socket, 5-pole
Color coding of the connection: gray
X03 (IN) X04 (OUT)
Important Note!
For the input module 0970
PSL 811, the two contacts 1 and 5 for the voltage supply of the actuator circuit are not required.
Nevertheless, these two contacts are jumpered with each other on plug connector and socket side in
order to enable a 5-pole forwarding of the voltage supply to the following module.
Connection Pin Signal Function
PROFIBUS
Ports X01,
X02
1 VP* + 5 V (e.g. for bus terminator)
2 RxD/TxD-
N
Line A
3 GND(0
V)*
Data Ground (reference
potential to VP
4 RxD/TxD-
P
Line B
5 n.c.
Housing Shield
The signals identified with * are internal signals which make the
module available for the supply of a terminating resistor. They may
be neither connected nor transmitted to other subscribers. As a
permissible terminating resistor, the article 0979 PTX 101 is to be
employed.
Connection Pin Function Signal
0970 PSL
811 0970 PSL 812
0970 PSL
813
Voltage
supply
X03/X04
1 Actuators see Note GND (0V)
2 System/
sensors
GND (0V) GND (0V)
3 Earth/FE Earth/FE
4 System/
sensors
+24 V +24 V
5 Actuators see Note +24 V

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The power supply units, which are employed for the system/sensor and actuator supply, must
correspond to PELV (Protective Extra Low Voltage) or SELV (Safety Extra Low Voltage). Power
supplies according to EN 61558-2-6 (transformer) or EN 60950-1 (switched-mode power
supplies) meet these requirements.
5.1.3. Connections for sensor technology/actuator technology, M12-socket, 5-pole
Color coding of the connections: black
Connection Pin Function
0970 PSL 811 0970 PSL 812 0970 PSL 813
Sensor /
Actuator
1 DC +24 V n.c. +24 V DC (Ports
X1..X4)
n.c. (Ports X5..X8)
2 IN B OUT B IN B (Ports X1..X4)
OUT B (Ports X5..X8)
3 GND (0V) DC GND (0V) DC GND (0V) DC
4 IN A OUT A IN A (Ports X1..X4)
OUT A (Ports X5..X8)
5 Earth/FE Earth/FE Earth/FE

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6. Project planning and operational startup
The configuration and operational startup of the LioN-R I PROFIBUS module described on the following pages was
implemented with the aid of the STEP7 Software from Siemens AG. When utilizing a control system from another
control provider, please consider the corresponding documentation.
6.1. Adjustment of the PROFIBUS address
a) Rotary switch
Three rotary switches, which are located below the LED displays, are employed for the direct adjustment of the
Profibus address. The switches for the hundred, ten and one units of the address are identified. The adjusted
address is taken over with switching on the voltage supply. Therefore the supply must be interrupted briefly in case
of a change of the address so that the module takes over the new address.
The adjustable address range lies between 1 and 125. With adjustment of an address greater than 125, the
address 126 is employed automatically.
The address 126 is adjusted by the manufacturer.
b) PROFIBUS network
Adjusting the module address is also possible over the Profibus network. You can find precise instructions about
the procedure in the manual of your respective PROFIBUS master.
The rotary switches are to be adjusted to the value "000" for this addressing mode, and not changed.
The address range lies between 1 and 125.
In case of disabled address change option after address programming by Profibus network, a further
address programming is possible by using the rotary switch address "999". Turn the rotary switches
back to "000" after using this option.
6.2. GSD file
A GSD file is required for the configuration of the module LioN-R in the control system. These can be downloaded
from our home page
http:// www.beldensolutions.com/de/Service/Downloadcenter/Software_Lumberg/index.phtml
On request, the GSD file will also be sent by the support team.
The file bears the name:
LUM_0E94.GSD
Create a new project in STEP7 and open the hardware manager HW config. Using the menu command Extras -
install GSD files … and the following dialog, the GSD file is installed. The LioN-R I/O module with PROFIBUS
interface is then available in the hardware catalog.
6.3. Data transfer rate

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The data transfer rate employed is determined with the start of the communication of the module with the master,
and adjusted automatically (AutoBaud Detection).

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6.4. Configuration of the LioN-R PROFIBUS module in STEP 7
After the installation of the GSD file for the LioN-R PROFIBUS module, this is available in the hardware catalog
under PROFIBUS-DP - Further FIELD UNITS - I/O - Lumberg LioN-R.
First configure the control system in the usual manner.
Click on the LioN-R lettering in the hardware catalog and move the entire module assembly to the PROFIBUS DP
section. A window is opened in which you can indicate and change the PROFIBUS address of the module.
IMPORTANT:
The selected address in the configurator window must agree with the programmed address on the
module adjusted over the rotary switches and over the bus. Otherwise no communication occurs.
Then click on the article description of the modules 0970 PSL 811-PB-DP 16DI-M12-R, 0970 PSL 812-PB-DP
16DO-M12-R or 0970 PSL 813-PB-DP 8DI/8DO-M12-R, and insert the required module into insertion slot 1 of the
module support rack. The listed universal module is added automatically by the STEP 7 software and has no
importance for the configuration. Therefore it should not be selected.
The input and output addresses specified by the hardware manager can be changed.

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6.4.1. The parameter settings of the module LioN-R
You can access the parameter setting via the menu item Object characteristics - parameters. For this, double-click
on insertion slot 1 of the module support rack in HW Config.
The following display indicates the parameter settings of the module 0970 PSL 813-PB-DP 8DI/8DO-M12-R.
6.4.1.1. The parameter Channel Diagnostics
With this parameter setting, activate (Report) or deactivate (Do not report) the channel-related diagnostic message
of the module. In PROFIBUS diagnostics telegram, only the device-related and the identification-related
diagnostics are transmitted in the case of Do not report, and no channel-related diagnostics.
The adjustment is available for all three different module types (16DI, 16DO, 8DI/8DO). The default setting is
Report.
6.4.1.2. The parameter Actuator Low Voltage Detection
This parameter is made available by the module types with digital outputs (16DO, 8DI/DO). The default setting is
Enable.
The diagnostic message of a low voltage of the supply voltage for the actuator technology can be suppressed with
this parameter. Provided that the modules are initially operated without supply voltage for the actuator technology,
and this is first added later, an instant diagnostic message of the modules can be prevented in case of missing
actuator supply.