Besam SW 100 Manual

An ASSA ABLOY Group company
1003680-US-0.1 – Issue 2006-12-14
Besam Low Energy Swing Door Operator
SW 100
Installation and Service Manual
2006-12-14

2 Issue 2006-12-14 1003680-US-0.1
© All rights in and to this material are the sole property of ASSA ABLOY Entrance Systems AB. Copying, scanning, alter-
ations or modifications are expressly forbidden without the prior written consent of applicable company within ASSA ABLOY
Entrance Systems AB. Rights reserved for changes without prior notice.

Table of content
1003680-US-0.1 Issue 2006-12-14 3
1 Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5 How the SW 100 works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8 Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9 Pre-installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
10 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
11 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
12 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
13 Changing group of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
14 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
15 ANSI / BHMA A156.19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
16 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
17 Planned maintenance checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Revision
4 Issue 2006-12-14 1003680-US-0.1
1Revision
Following pages have been revised:
Page Revision
– This is the first version of Installation and Service Manual for Low Energy Swing
Door Operator SW 100, No. 1003680-US-0.1, Issue 2006-12-14

Important information
1003680-US-0.1 Issue 2006-12-14 5
2 Important information
2.1 Important notice!
To avoid bodily injury, material damage and malfunction of the product, the instruc-
tions contained in this manual must be strictly observed during installation, adjust-
ment, repairs and service etc. Only Besam-trained experts should be allowed to carry
out these operations.
2.2 Radio and television reception
This equipment generates and uses radio frequency energy and if not installed and
used properly, that is, in strict accordance with the manufacturer's instructions, it may
cause interference to radio and television reception. It has been designed to comply
with the emission limits in accordance with EN 61000-6-3 and EN 61000-6-2 (US
market FCC 47 CFR Part 15B), which are designed to provide reasonable protection
against such interference in a residential installation. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does
cause interference to radio or television reception, which can be determined by turn-
ing the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
• Re-orient the receiving antenna.
• Relocate the receiver with respect to the equipment.
• Move the receiver away from the equipment.
• Plug the receiver into a different outlet so that equipment and receiver are on dif-
ferent branch circuits.
• Check that protective earth (PE) is connected.
If necessary, the user should consult the dealer or an experienced radio/television
technician for additional suggestions.
2.3 Environment
This operator may be equipped with batteries containing materials which are hazard-
ous to the environment. Remove the batteries from the operator before it is scrapped.
The batteries must be disposed of safely.

Introduction
6 Issue 2006-12-14 1003680-US-0.1
3 Introduction
This manual contains the necessary details and instructions for the installation, main-
tenance and service of the Low Energy Swing Door Operator SW 100, a universal
electro-mechanical operator suitable for all low energy applications of swing doors.
The SW 100 can be mounted on either side of the door header for pull or push action,
and is suitable for single or double doors fitted with butt hinges, offset or center
pivots.
The SW 100 ensures all-around safety. The operator can be combined with the full
range of sensor products providing swing door safety, but meets also the require-
ments for a low energy operator without any sensors.

Technical specification
1003680-US-0.1 Issue 2006-12-14 7
4 Technical specification
This product is to be installed internally or externally with suitable weather protection.
Class of protection IP 20.
Complies with: IEC 335-1, ANSI/BHMA A156.19 and UL 325.
Power supply: 100-240 V AC +10/-15%, 50/60 Hz
Power consumption: max. 75 W
Auxiliary voltage: 24 V DC, max. 400 mA
Internal control fuse: 2 x T 6.3 AH 250 V
Door width: 36-48” (914-1219 mm)
Door weight: 100-200 lb. (45-90 kg)
Door opening angle: Push arm:80° - 110°, with reveal 0 - 11 13/16”
(0 - 300 mm)
Pull arm: 80° - 110°, with reveal 0 - 5 1/8”
(0 - 130 mm)
Opening time (0° - 80°): variable between 3 - 6 seconds
Closing time (90° - 10°): variable between 3 - 6 seconds
Hold open time: 1.5-30 seconds
Ambient temperature: -4 °F to +113 °F (-20 °C to +45 °C)
2 9/16’’
5 3/16’’
11/2’’ 11/2’’13/8’’
4 5/16’’
5/8’’

How the SW 100 works
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5 How the SW 100 works
The Low Energy Swing Door Operator SW 100 uses a DC motor and a gear-reduc-
tion system to drive an arm system, which opens the door. Closing power is provided
by a motor and a clock spring. An electronic control unit uses a motor encoder and a
microprocessor to control the door’s movement.
5.1 Opening
When an opening signal is received by the control unit, the door is opened at the
operator-adjusted opening speed. Before the door is fully open at back check, it slows
automatically to low speed. The motor stops when the selected door opening angle
has been reached. The open position is held by the motor.
If the door is obstructed while opening, it will either stall or stop which can be
selected with a dip switch.
• When stalling - the door will continue to try to open during the hold open time.
• When stopping - the door will, even if hold open time has not expired, close after
2 seconds.
5.2 Closing
When the hold open time has elapsed, the operator will close the door automatically,
using spring force and motor. The door will slow to low speed at latch check before it
reaches the fully closed position. The door is kept closed by spring power or
extended closing force by the motor.

How the SW 100 works
1003680-US-0.1 Issue 2006-12-14 9
5.3 Functions on the basic control unit CU-ESD (see also page 32)
5.3.1 Power failure
During power failure the operator acts as a door closer with controlled closing speed.
5.3.2 Spring force
The operator is delivered with spring pre-tension factory set to 210°. If necessary, the
spring tension can be electronically adjusted with a potentiometer to required closing
force.
5.3.3 Extended closing force/torque (CLTQ)
If the potentiometer CLTQ is set to 0°, the door will close with normal spring power. If
the potentiometer is turned clockwise, the motor will extend the closing force/torque.
5.3.4 Power assist (POAS)
If the potentiometer POAS is set to 0°, the door gives no power assist. If the poten-
tiometer is turned clockwise, the motor will give/increase power assist when the door
is opened manually.
5.3.5 Push and go (PAG)
Dip switch to select “Push and go” or not. “Push and go” is available from any door
position.
5.3.6 Overhead presence detector (OPD), frame mounted
Bodyguard III SMR
When an OPD sensor is mounted on the frame or operator header just above the
swing side of the door, it will–when activated–either keep the door open or closed.
The sensor is not active during opening and closing. Lock-out signal must be con-
nected for proper function.
• a closed door will not open, if the OPD detects activity in the field
• an open door will not close, if the OPD detects activity in the field
• during opening, the door will continue to open, even if the OPD detects activity in
the field
• during closing, the door will continue to close, even if the OPD detects activity in
the field
• the OPD is not active in program mode OFF, manually opened door or during bat-
tery operation (Power Save Mode).

How the SW 100 works
10 Issue 2006-12-14 1003680-US-0.1
5.3.7 Mat
Mat safety means that:
• a closed door will not open, if someone steps on the mat
• an open door will not close, if someone steps on the mat
• during opening, the door will continue to open, even if someone steps on the mat
• during closing, the door will continue to close, even if someone steps on the mat
• opening impulses are prevented during closing, if someone steps on the mat
• the mat is not active in program mode OFF, manually opened door or during bat-
tery operation (Power Save Mode).
5.4 Functions on the extension unit EXU-SI (see also page 34)
5.4.1 Kill function
• Kill will, if circuit is closed, ignore all signals and close door(s) at normal speed.
• When kill is no longer active, operator will resume normal operation.
• If kill function must have manual reset, jumper must be removed and reset button
connected.
• The lock will lock when kill is active regardless of program selector setting.
• The function of the lock can be changed during Kill (see page 42).
5.4.2 Function of locks
• The control has an available output of DC for external locks
• Dip switches to select 12 or 24 V DC, locked with or without power
• Dip switch for lock release and potentiometer for opening delay
• Dip switch for lock kick if door is not fully closed, to overbridge binding in the
locking device during closing
• Input to unlock signal from lock
5.4.3 Program selector
• Input for OPEN, EXIT and OFF (if no program selector, AUTO is default).
5.4.4 Impulses
• Input for Outer impulse, Key impulse and Open/Close impulse
• The Open/Close function uses the door as indicator of door status. That is, an open
door will close after an impulse on Open/Close, even if the door has been opened
by another impulse. The Open/Close has as default a max. Hold Open Time of
15 min. This time can be changed to infinite (see page 42).

How the SW 100 works
1003680-US-0.1 Issue 2006-12-14 11
5.4.5 Power failure mode
• In case of power failure, normal operation can be carried out with impulses from
the “Key switch”
• Two contacts are available for connection of 2 x 12 V batteries (NiMH)
• DIP-switch for monitoring of batteries is also available
• During “Power failure mode” the operator will finish the actual operating cycle
and then switch off the battery supply. The battery powered operator can be
awaken to achieve a new operating cycle by an impulse on the KEY input. The
operating mode during battery power can be changed from “Power save” to “Con-
venience” (see page 42). During “Convenience mode” the operator will work as
normal until the batteries are discharged. The batteries are rechargeable and will
be charged by the control unit in the operator. New, fully charged, batteries can
typically open and close a door 300 times.
5.5 Functions on the extension unit EXU-SA (see also page 35)
5.5.1 Presence impulse, door mounted
The presence impulse is active during fully open and closing. The sensor is mounted
to the approach side of the door. Once the door is closed, the sensor is ignored and
will not be active until the next impulse is received.
Note! When installed as a pair of doors, the presence impulse signal will re-open
both doors. The sensor is not active in program mode OFF, manually opened
door or during battery operation (Power Failure Mode).
5.5.2 Presence detection, door mounted
When a sensor that is mounted on the swing side of a door detects an object, it will
send a command to the control unit to stop the door. If the control unit has received a
short signal from the sensor and there is still hold open time left on the control unit,
the door will continue on its way open if the object has cleared. The blanking poten-
tiometer can be adjusted so that the sensor will avoid detecting a wall or object near
the full open position. Presence detection has a higher priority than presence impulse.
Note! When installed as a pair of doors the presence detection signal will stop both
doors, except for double egress doors. The behaviour for double egress doors
can be changed (see page 42). The sensor is not active in program mode OFF,
manually opened door or during battery operation.

How the SW 100 works
12 Issue 2006-12-14 1003680-US-0.1
5.5.3 Monitored safety sensors
Both presence impulse and presence detection can be monitored. If a sensor becomes
defective, the operator will not accept any impulses and will then work as a manual
door closer.
5.5.4 Open door indication
A relay output is used to indicate an opening cycle or a specific position of the door.
The indication position is set by adjusting the blanking potentiometer.
5.5.5 Error indication
A potential free contact COM/NO/NC for external error indication (see page 48).

Models
1003680-US-0.1 Issue 2006-12-14 13
6 Models
Two main models of the Low Energy Swing Door Operator SW 100 are available:
• Single operator
• Double operator
The operators are non-handed and not dependent on the hinges. The operators suit
both pushing and pulling arm systems.
6.1 Single operator
The product is delivered complete with back plate, control unit, end plates and cover.
Length incl. end plates, L = 39.5” (1003 mm) or 51” (1295 mm).
Pushing arm system shown.
6.2 Double operator
The product is delivered complete with back plate, control unit, end plates and cover.
Cover length L is optional.
Two operators can be mounted under the same cover to open one door each.
Pushing and pulling arm system shown (double egress).
L
L

Part identification
14 Issue 2006-12-14 1003680-US-0.1
7 Part identification
1
2
2
10
7
9
3
5
6
12
4
4
11
8
1. Back plate
2. End plate
3. Cover
4. Drive shaft
5. Belt tension device
6. Drive unit with motor
7. End plate fixing screws
8. Control and extension units
9. Mains contact
10. Knockouts for cable inlet
11. Knockouts for 2-position power switch ON/OFF
(enclosed) and/or ON/OFF/Hold open switch
12. Door stop

Options
1003680-US-0.1 Issue 2006-12-14 15
8Options
8.1 Arm systems
8.1.1 Arm system, PUSH P/N: 1003576
This arm system is delivered with drive arm, telescopic part and door fitting. It is
used if the operator is installed on the wall on the opposite side of the door swing, and
approved for fire door application.
8.1.2 PUSH-arm extensions
Reveal = X Extension
Up to 4-1/8” (0-105 mm) None (standard arm)
4-1/8” to 8-11/16” (105-220 mm) 345 mm
8-11/16” to 11-13/16” (220-300 mm) 230 mm + Joint part
PUSH
345 mm extension
P/N: 21-06-17305
230 mm extension
P/N: 21-06-17304
Joint part
P/N: 21-06-17319
X

Options
16 Issue 2006-12-14 1003680-US-0.1
8.1.3 Arm system, PULL P/N: 1003559
This arm system is delivered with drive arm, guide shoe and door fitting.
8.1.4 Reveal spacer, PULL P/N: 173804BK
8.1.5 Drive shaft extension kits
PULL
40 mm (1-9/16")
60 mm
(2-3/8")
40 (1-9/16") 60 (2-3/8")
20 mm
(3/4")
P/N: 21-03-205 P/N: 21-03-206
50 mm
(2")
P/N: 21-03-207
70 mm
(2-3/4")

Options
1003680-US-0.1 Issue 2006-12-14 17
8.2 Push plates
For disable use, mount push plate 31” above floor level.
8.2.1 Push plates
8.2.2 Remote transmitter push plates
8.2.3 Installation box for narrow plates
8.2.4 Remote receiver
P/N: 75-02-101
PRESS
TO OPEN
P/N: 75-02-102
P/N: 75-02-107
PRESS
TO OPEN
P/N: 75-02-108 P/N: 75-02-280
PUSH
TO OPEN
P/N: 75-02-273
PUSH
TO OPEN
P/N: 75-02-272
PUSH
TO
OPEN
P/N: 75-02-269
PUSH
TO
OPEN
P/N: 75-02-270
P/N: 75-21-002
P/N: 75-02-271

Options
18 Issue 2006-12-14 1003680-US-0.1
8.3 Position switches
8.3.1 2-position power switch (enclosed with the operator)
8.3.2 3-position program switch
Function Program
ON Impulses from activation units connected to XIMP are forwarded into
inner impulse.
OFF Impulses from activation units connected to XIMP are not forwarded
into inner impulse. These units cannot open the door.
HOLD The door is held permanently open.
P/N: 1003581
POWER
ON
OFF
White
Brown
P/N: 1003582
FUNCTION
ON
OFF HOLD
White Brown
Green

Options
1003680-US-0.1 Issue 2006-12-14 19
8.4 Sync cable for double doors (synchronising of 2 operators)
How to cut the strapping for double doors
Settings for double doors
* For “Double egress doors”, these functions must be set separately for Master and
Slave as the arm systems as well as the air pressure may be different.
Note! • Locks on the “Master” and “Slave” doors must be connected to the control
unit (CU) on the corresponding operator.
• Inner and outer impulses can be connected to either “Master” or “Slave” CU
or both.
• The OPD is to be connected to the “Master” CU except for “Double egress”,
where each OPD must be connected to corresponding CU.
• Door leaf mounted sensors must always be connected to corresponding CU.
Function Door design Cut the strapping with colour
Opening Closing Astragal Jamming Master side Slave side
Synchronous Synchronous No No No cutting No cutting
Synchronous Asynchronous Yes No Cut black No cutting
Asynchronous Asynchronous Yes Yes No cutting Cut red
Double egress — — Cut black Cut red
Function Settings on the
Master Slave
Common
Program selection X
Opening time X
Closing time X
Hold open time X
Close / Continue to open when the door is obstructed X
PAG On/Off X
Level of Power assist X (X)*
Extended closing force X (X)*
OPD Impulse or Mat Logic Impulse X
Selection of operating mode during operation on battery power X
Individual
Lock/Unlock signal voltage X X
Locked without/with power X X
Lock release Enable/Disable X X
Open Delay Time X X
Lock kick Enable/Disable X X
P/N: 1003583
MASTER SLAVE
Note!
The connection/marking of the sync cable
determines which of the operators is the
master and slave.
Astragal Jamming No jamming

Options
20 Issue 2006-12-14 1003680-US-0.1
8.5 Extension units (installation see page 33)
8.6 Battery backup unit
8.7 Labels
1 2 3 4 5 6 7 8 9 10 11 12 13
1
ON
2345
678
12345
EXU-SI (kit)
P/N: 1003554
EXU-SA (kit)
P/N: 1003557
P/N: 1003567
AUTOMATIC
DOOR
DO NOT
ENTER
AUTOMATIC
DOOR
CAUTION
P/N: 75-20-100
Dual Side “Automatic Door / Do Not Enter” – (Out)
P/N: 75-20-101
Dual Side “Automatic Door / Do Not Enter” – (In)
P/N: 75-20-102
Dual Side “Caution Automatic Door”
P/N: 1001695
Dual Side “Supervision of child”