Assa Abloy Corbin Russwin DC8200 Series User manual

80-9380-8003-152 Rev 3 12/22
Installation Instructions
DC8200 Series
Universal Door Closer with Unitrol®Arms (by Norton Rixson)
DC8210 Series Multi-Sized from 1 through 6
WARNING
This product can expose you to lead which is known to the state of
California to cause cancer and birth defects or other reproductive harm.
For more information go to www.P65warnings.ca.gov.
Attention Installer: Improper installation may result in
damage to the product and void the factory warranty.
WARNING
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2006, 2009, 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY
Access and Egress Hardware Group, Inc. is prohibited.
IMPORTANT:
yAn improperly installed or incorrectly adjusted door closer may cause property damage and/or personal injury; and will void product
warranty.
yTo avoid personal injury, DO NOT DISASSEMBLE THIS DOOR CLOSER BODY.
yDoor closers must be securely fastened to a properly reinforced door and frame with fasteners provided.
yDoor closers with a HOLD OPEN ARM (A12) are not permitted to be installed in fire door assemblies.
yDoor and frame must be specifically templated for 85°, 90°, 95°, 100°, 105°, or 110° door swing.
Size of Door & Door Closer
Type of
Installation Interior Exterior In-swinging
Exterior
Out-swinging
Recommended
Closer size
**Max. Opening
Force (lbs/f)
Parallel
Arm
2’4” — — 1 8
2’6” — — 2 14
3’0” — 2’6” 3 16
3’6” — 3’0” 4 22
4’0” — 3’6” 5 24
4’6” — 4’0” 6 26
**These forces are for standard templating with bearing type hinges and do not account for pressure differentials and drafts.
To Determine
Hand of Door:
A11 Arm
Non-Hold Open Arm
A12 Arm
Hold Open Arm
Standard Application
with 615F58 Bracket
Deep Reveal Application
with M103 Option (615F59 Clamp Kit)
Flush Partition Application
with M104 Option (615F60 Bracket)
Approved 2022-12-12

2
80-9380-8003-152 Rev 3 12/22
DC8200 Series
Installation Instructions
DC8210 with A11 or A12 Unitrol Arm Installation
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2006, 2009, 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY
Access and Egress Hardware Group, Inc. is prohibited.
A. Templates
Mark Door (for QUIK-INSTALL®bracket) and Jamb (for arm bracket).
There are three (3) frame template options:
Standard Application (Section A1 below)
Deep Reveal Application (Section A2 on page 3)
Flush Partition Application (Section A3 on page 3)
Opening
Doors 28" to 32"
615F52 NHO Arm (A11)
615F51 HO Arm (A12)
Doors 33" to 41"
615F54 NHO Arm (A11)
615F53 HO Arm (A12)
Doors 42" to 48"
615F56 NHO Arm (A11)
615F55 HO Arm (A12)
Hold
Open
Dead
Stop Dim A Dim B *Dim C Dim A Dim B *Dim C Dim A Dim B *Dim C
85° 90° 5-3/4 (146) 9-3/4 (248) 9-7/8 (251) 8-1/8 (206) 11-7/8 (302) 12 (305) 10-1/4 (260) 14-1/4 (362) 14-3/8 (365)
90° 95° 5-1/4 (133) 9-1/4 (235) 9-3/8 (238) 7-5/8 (194) 11-3/8 (289) 11-1/2 (292) 9-3/4 (248) 13-3/4 (349) 13-7/8 (352)
95° 100° 4-3/4 (121) 8-3/4 (222) 8-7/8 (225) 7-1/8 (181) 10-7/8 (276) 11 (279) 9-1/8 (232) 13-1/8 (333) 13-1/4 (337)
100° 105° 4-3/8 (111) 8-3/8 (213) 8-1/2 (216) 6-5/8 (168) 10-3/8 (264) 10-1/2 (267) 8-1/2 (216) 12-1/2 (318) 12-5/8 (346)
105° 110° 4 (102) 8 (203) 8-1/8 (206) 6-1/4 (159) 10 (254) 10-1/8 (257) 8 (203) 12 (305) 12-1/8 (308)
110° 115° 3-3/4 (95) 7-3/4 (197) 7-7/8 (200) 6 (152) 9-3/4 (248) 9-7/8 (251) 7-5/8 (194) 11-5/8 (295) 11-3/4 (298)
* Dimension “C” is only used for Flush Partition Application. Refer to Section A3 on page 3.
A1. Standard Application with 615F58 Bracket
NOTES:
yCheck hand of door (Refer to page 1)
yRight hand application shown. Left hand opposite.
yDimensions given in inches (mm).
Do not scale drawing.
yCloser must be installed in a true horizontal plane to ensure
proper closer performance.
Mounting Screw Specifications
Arm and QUIK-INSTALL Bracket
#12-14 self-drilling screw
1/8 (3) diameter pilot hole
required for Wood Applications
Sex nuts, furnished
when ordered
}OR {
Door
Thickness
Sex Nut
Length “L”
1-3/8 (35) 1-9/32 (33)
1-3/4 (44)
& Over
1-21/32 (42)
NOTES:
ySee chart below to select degree of door opening and door width.
Determine door frame condition: Standard & Deep Reveal (use
Dimensions A & B) or Flush Partition (use Dimensions A & C)
yMinimum top rail for Standard Application: 5 (127)
yMinimum top rail for Drop Plate Application: 2 (51)
Approved 2022-12-12

3
DC8200 Series
Installation Instructions
DC8210 with A11 or A12 Unitrol Arm Installation
80-9380-8003-152 Rev 3 12/22
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2006, 2009, 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY
Access and Egress Hardware Group, Inc. is prohibited.
A2. Deep Reveal Frame Template Application with M103 Option (615F59 Clamp Kit)
Frame reveals over 4-5/8" (117mm)
A3. Flush Partition Frame Template Application with M104 Option (615F60 Bracket)
Approved 2022-12-12

4
80-9380-8003-152 Rev 3 12/22
DC8200 Series
Installation Instructions
DC8210 with A11 or A12 Unitrol Arm Installation
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2006, 2009, 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY
Access and Egress Hardware Group, Inc. is prohibited.
C. Mount Closer Body to QUIK-INSTALL Bracket.
yStart the four (4) mounting screws into the four (4) closer mounting holes.
yPlace the closer onto the QUIK-INSTALL bracket with the four (4) mounting screws
inserted in the four (4) QUIK-INSTALL bracket slots.
yTighten the four (4) mounting screws to fasten the closer body to the
QUIK-INSTALL bracket.
B. Mount QUIK-INSTALL Bracket.
D. Mount Arm to Door Frame.
Approved 2022-12-12

5
DC8200 Series
Installation Instructions
DC8210 with A11 or A12 Unitrol Arm Installation
80-9380-8003-152 Rev 3 12/22
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2006, 2009, 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY
Access and Egress Hardware Group, Inc. is prohibited.
Hold Open Adjustments – A12 Arms Only
E. Connect Arm to Closer.
Using 1/8 hex wrench, turn Closing Speed Valve clockwise to close the valve. Do Not Overtighten!
(Refer to page 6 for valve location.)
‒Open door to approximately 60°.
‒Using wrench on the underside of spindle, rotate spindle approximately 135°
toward hinge edge of door.
‒Install arm on spindle at an approximate 90° angle to door.
‒Reopen the Closing Speed Valve.
‒Install and tighten 5/16 Hex Head Arm Washer and Screw Assembly.
Approved 2022-12-12

6
80-9380-8003-152 Rev 3 12/22
DC8200 Series
Installation Instructions
DC8210 with A11 or A12 Unitrol Arm Installation
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2006, 2009, 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY
Access and Egress Hardware Group, Inc. is prohibited.
F. Adjust Closer
Spring Adjustment Power
Locate spring power adjuster from illustration below.
DC8200 Size 1 thru 6 Spring Power Adjustment Chart
yAll DC8200 closers are factory set at an approximate Size 3.
yAdjust closer as needed for door size using this chart.
yReadjustment may be required to suit prevailing conditions.
Latching Speed Valve
Delayed
Action Valve
(Option M71)
Closing Speed Valve
Backcheck Intensity Valve
Spring Power Adjuster
(1/4" Allen wrench)
Date Stamp
(on end of closer)
MM-YY
MM = Month
YY = Year
Closing Speed Valve (1/8” Allen Wrench Provided)
To adjust speed of door closing from fully open to a position
2” to 5” from closed, turn Closing Speed Valve CLOCKWISE to
SLOW closing, COUNTERCLOCKWISE to SPEED closing.
Latching Speed Valve (1/8” Allen Wrench Provided)
After closing speed has been obtained, turn latching speed
valve CLOCKWISE to SLOW latching or COUNTERCLOCKWISE to
SPEED latching for last 2” to 5” of door travel.
NOTE: Set combination of CLOSING and LATCHING speeds
to between 3 and 7 seconds. Use of door by handicapped,
elderly, or small children may require even greater closing
time.
Delayed Action Valve (1/8” Allen Wrench Provided)
Turn valve CLOCKWISE to SLOW closing, COUNTERCLOCKWISE to SPEED closing. Delayed action may be adjusted from 20 seconds to
90 seconds, depending on degree of door swing. Delay occurs at the beginning of the door closing cycle from fully open down to 70°,
where the closing speed valve then begins its control.
Backcheck Intensity Valve
Turn valve COUNTERCLOCKWISE to reduce backcheck or CLOCKWISE to increase backcheck.
(Backcheck should be set to give a soft cushioning action, not a sudden stop.)
Size of Door Spring Power Adjustment
(No. of Full turns Clockwise) Approx. Equivalent Closer Size
Interior Exterior In
Swing
Exterior Out
Swing
2' 4" (712) 2' 6" (764) — 2 – 7 3
2' 6" (764) 3' 0" (915) — 7 – 11 4
3' 0" (915) 3' 6" (1067) 2' 6" (764) 11 – 15 5
3' 6" (1067) 4' 0" (1219) 3' 0" (915) 15 – 17 6
Use hex socket (1/8” Allen) wrench to adjust Latching
Speed, Closing Speed, and Delayed Action valves.
Faster
( + ) Slower ( – )
To regulate the intensity of backcheck action, use
hex socket (1/8" Allen) to turn valve clockwise to
increase or counterclockwise to decrease checking
Decrease
( – ) Increase ( + )
Approved 2022-12-12

7
DC8200 Series
Installation Instructions
DC8210 with A11 or A12 Unitrol Arm Installation
80-9380-8003-152 Rev 3 12/22
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2006, 2009, 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY
Access and Egress Hardware Group, Inc. is prohibited.
Installing Cover
ySlip cover over closer.
yHold tightly against QUIK-INSTALL Bracket surface.
ySecure on each side with 6-32 x 1/4” PBHMS screws.
Insert is removable.
Place in unused
opening.
Full Cover
(Standard)
Approved 2022-12-12

80-9380-8003-152 Rev 3 12/22
Approved 2022-12-12