Bosch Rexroth ctrlX CORE User manual

ctrlX CORE
Controls
Operating Manual
R911405645, Edition 02

Copyright
© Bosch Rexroth AG 2021
All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
Liability
The specified data is intended for product description purposes only and shall not be
deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
All rights are reserved with respect to the content of this documentation and the
availability of the product.
DOK-XCORE*-***********-IT02-EN-P
HaPf (MaKo/MePe)
247d2d554d0d61ad0a347e885c9ca506, 1, en_US

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ctrlX CORE
Bosch Rexroth AG
R911405645, Edition 02
Table of contents
1 About this documentation 6
1.1 Change record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Overview on target groups and product phases. . . . . . . . . . . . . 6
1.3 Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Related documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Customer feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Product identification and scope of delivery 8
2.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3Using safety instructions 9
3.1 Structure of the safety instructions. . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Explaining signal words and the safety alert symbol. . . . . . . . . 9
3.3 Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Explaining the signal alert symbol on the device. . . . . . . . . . . . 10
4 Intended use 10
5 Spare parts, accessories and wear parts 11
5.1 Power connectors, 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 SD card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.3 RJ-45 cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.4 End clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6Ambient conditions 11
7Technical data 13
7.1 Voltage supply and current consumption. . . . . . . . . . . . . . . . . . . 13
8Standards 14
8.1 Standards used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.2 CE marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.2.1 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . 15
8.3 UL/CSA certified. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9Interfaces 16
10 Mounting, dismounting and electric installation 17
10.1 Housing dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
10.2 Installation notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Table of contents

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Bosch Rexroth AG
R911405645, Edition 02
10.3 Mounting the control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10.4 Dismounting the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.4.1 Dismounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.5 Electric installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.5.1 External power supply unit . . . . . . . . . . . . . . . . . . . . . . . 23
10.5.2 Power connector XD10 . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
10.5.3 24 V voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10.5.4 Grounding
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10.5.5 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
11 Commissioning 26
11.1 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
11.2 Commissioning steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
11.3 Secure decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
12 Device description 26
12.1 Status display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
12.2 Initial firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
12.3 Booting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
12.4 Backing up remanent data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
12.5 Real-time clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
12.6 SD card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12.7 USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12.8 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12.9 License information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13 Error causes and troubleshooting 30
14 Maintenance 30
14.1 Scheduled maintenance tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
14.2 Battery change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
15 Ordering information 31
15.1 Type code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
15.2 Accessories and spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
16 Disposal 33
16.1 Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
16.2 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Bosch Rexroth AG
R911405645, Edition 02
17 Service and support 33
18 Index 35
Table of contents

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ctrlX CORE
Overview on target groups and product phases
Bosch Rexroth AG
R911405645, Edition 02
1 About this documentation
1.1 Change record
Table 1: Editions of this documentation
Edition Release date Note
Edition 01 2020-10 First edition
Edition 02 2020-12 Revision
1.2 Overview on target groups and product phases
In the following illustration, the framed activities, product phases and target groups refer to the present
documentation.
Example: In the product phase “Mounting (assembly/installation)”, the target group “Mechanic/electri-
cian” can execute the activity “install” using this documentation.
Presales Aftersales
Selection Mounting
(assembly/installation)
Engineering
Commissioning
Operation
Decommissioning
Product
phases
Target
groups
Activities
Design engineer
Programmer
Technologist
Process
specialist
Select
Prepare
Design
Construct
Mechanic/
electrician
Unpack
Mount
Install
Programmer
Commissioning engineer
Parameterize
Program
Configure
Simulate
Technologist
Process specialist
Optimize
Test
Machine
operator
Maintenance
technician
Service
Operate
Maintain
Remove
faults
Create the
NC program
Mechanic/
electrician
Disposal company
Dismount
Dispose
Fig. 1: Assigning the present documentation to the target groups, product phases and activities of the
target group
This document instructs the technical staff of the machine manufacturer on how to safely perform the
mechanical and electrical installation and on how to commission the device.
Required qualification: Individual who is able to assess the tasks assigned and to identify possible
safety risks owing to qualification in the subject, knowledge and experience. The individual should also
be familiar with the standards and regulations.

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ctrlX CORE
Customer feedback
Bosch Rexroth AG
R911405645, Edition 02
1.3 Scope
This operating instructions is valid for all variants of the control, whose type codes start with:
COREX-C.
The type code specifications are located on the type plate of the device. Also refer to⮫ Chapter 2.1
Product identification on page 8.
1.4 Related documents
Table 2: Related documentation
Title Part number and document type
Security Manual
Electric Drives
and Controls
⮫ R911342562
Project Planning Manual
Rexroth IndraControl
VAP 01
Power Supply Unit
⮫ R911339613
Operating Instructions
Rexroth IndraControl
VAU 01.1
UPS with Communication Interface
⮫ R911336867
Operating Instructions
1.5 Customer feedback
Customer requests, comments or suggestions for improvement are of great importance. Please email
your feedback on the documentations to⮫ [e-mail]. Directly insert
comments into the electronic PDF document and send the PDF file to Bosch Rexroth.
About this documentation

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ctrlX CORE
Product identification
Bosch Rexroth AG
R911405645, Edition 02
2 Product identification and scope of
delivery
2.1 Product identification
1
2
3
4
5
6
7
810 9
11
13
15
17
19
21
2325
26 24
22
20
18
16
14
12
Fig. 2: Type plate (example)
1 Company address
2 CCC marking
3 Underwriters Laboratories Inc. mark
4 CE conformity mark
5 QR code, Rexroth, 2D code
6 Type code
7 Product
8 Trademark
9 Plant number
10 Manufacturing date
11 Part number
12 State of revision
13 Serial number
14 Rated voltage
15 Rated current
16 MAC address (Ethernet ID)
17 Free text on the MAC address
18 MAC code (2D code), data matrix
19 EtherCAT
20 S-mark logo
21 KCs mark
22 Service hotline number

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ctrlX CORE
Explaining signal words and the safety alert symbol
Bosch Rexroth AG
R911405645, Edition 02
23 EAC conformity mark
24 Regulatory Compliance Mark (RCM)
25 China-RoHs 2 label
26 Name of origin
2.2 Scope of delivery
•ctrlX CORE control
•24 V power connector, RTB, 2-pin
3 Using safety instructions
3.1 Structure of the safety instructions
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Consequences and
source of danger
Fig. 3: Structure of the safety instructions
3.2 Explaining signal words and the safety alert
symbol
The safety instructions in this documentation contain specific signal words (danger, warning, caution,
notice) and, if necessary, a safety alert symbol (according to ANSI Z535.6-2006).
The signal word draws attention to the safety instruction and indicates the risk potential.
The signal graphics (warning triangle with exclamation mark), added in front of the signal words
Danger, Warning and Caution refer to hazards to inidividuals.
DANGER In case of non-compliance with this safety instruction, death or
serious injury will occur.
WARNING In case of non-compliance with this safety instruction, death or
serious injury can occur.
CAUTION In case of non-compliance with this safety instruction, minor or
moderate injury can occur.
Using safety instructions

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Bosch Rexroth AG
R911405645, Edition 02
NOTICE In case of non-compliance with this safety instruction, material
damage can occur.
3.3 Symbols used
This is a tip.
3.4 Explaining the signal alert symbol on the device
krax
If this symbol is on your device, you have to observe the documentation
on the device. The respective documentation informs on the type of
hazard as well as the steps required to avoid this hazard.
4 Intended use
NOTICE Risk of damaging the device if not expressly stated accessories,
mounting parts and other components, cables, lines, software
and firmware are used.
The ctrlX CORE control may only be used with the accessories
and mounting parts listed in this documentation. Components
that are not expressly mentioned must neither be attached nor
connected. The same applies to cables and lines.
Only to be operated with the component configurations and com-
binations expressly defined and with the software and firmware
specified in the corresponding functional description.
Typical areas of application of the control:
•Handling and assembly systems
•Packaging and food processing machines
•Printing and paper converting machines
•Machine tools
•Wood working machines
•General mechanical engineering
•Building automation
The ctrlX CORE control may only be operated under the mounting and installation conditions, in the
position of application and under the ambient conditions (temperature, degree of protection, humidity,
EMC, etc.) specified in this documentation.