Bosch Rexroth IndraControl VAC 05.1 User manual

Instructions
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth IndraControl
VAC 05.1, VAC 30.2, VAC 31.1
Connection Modules
R911338408
Edition 01

Rexroth IndraControl
VAC 05.1, VAC 30.2, VAC 31.1
Connection Modules
Instructions
DOK-SUPPL*-VAC*XX.X***-IT01-EN-P
RS-b07781717f7f2a640a6846a501039165-1-en-US-5
Edition Release Date Notes
First edition 04.2013 –
Copyright © Bosch Rexroth AG 2013
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐
produced or given to third parties without its consent.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr am Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Development Compact HMI EH (MK/PiGe)
Note This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revision
Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P
Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules

Table of Contents
Page
1 About this Documentation.............................................................................................. 3
2 Product Identification and Scope of Delivery................................................................. 5
2.1 Product Identification.............................................................................................................................. 5
2.1.1 Device Type Plate............................................................................................................................... 5
2.2 Scope of Delivery.................................................................................................................................... 5
3 Using the Safety Instructions......................................................................................... 7
3.1 Safety Instructions – Structure................................................................................................................ 7
3.2 Explaining Signal Words and Safety Alert Symbol................................................................................. 7
4 Intended Use.................................................................................................................. 9
5 Spare Parts, Accessories and Wear Parts................................................................... 11
6 Ambient Conditions...................................................................................................... 13
7 Technical Data............................................................................................................. 15
8 Standards..................................................................................................................... 17
8.1 General Information.............................................................................................................................. 17
8.2 Used Standards.................................................................................................................................... 17
8.3 CE Marking – Declaration of Conformity............................................................................................... 17
8.4 UL/CSA Certified.................................................................................................................................. 17
9 Interfaces..................................................................................................................... 19
9.1 View...................................................................................................................................................... 19
9.2 Overview............................................................................................................................................... 19
9.3 DC 24 V Voltage Supply X1.................................................................................................................. 20
9.4 STOP Pushbutton, EMERGENCY STOP Pushbutton X2.1................................................................. 20
9.4.1 Pin Assignment.................................................................................................................................. 20
9.5 Enabling Button X2.2............................................................................................................................ 20
9.5.1 Pin Assignment.................................................................................................................................. 20
9.6 Ethernet Interface X3............................................................................................................................ 21
10 Assembly, Disassembly and Electrical Installation...................................................... 23
10.1 Housing Dimensions............................................................................................................................. 23
10.1.1 Overview Housing Dimensions.......................................................................................................... 23
10.2 Electrical Wiring.................................................................................................................................... 25
10.2.1 General Information .......................................................................................................................... 25
10.2.2 Connection of Safety Engineering..................................................................................................... 28
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Table of Contents

Page
11 Commissioning............................................................................................................ 29
12 Device Description....................................................................................................... 31
12.1 General Information.............................................................................................................................. 31
12.2 Variants................................................................................................................................................. 31
12.3 Stop Circuit Bridging (Only for VAC 30.2, VAC 31.1)........................................................................... 32
12.3.1 Devices with Gray STOP Pushbutton................................................................................................ 32
12.3.2 Devices with Red-Yellow EMERGENCY STOP Pushbutton............................................................. 34
12.4 Display and Operating Components..................................................................................................... 36
13 Error Causes and Error Elimination............................................................................. 37
14 Maintenance................................................................................................................ 39
14.1 General Information.............................................................................................................................. 39
14.2 Cleaning Notes..................................................................................................................................... 39
14.3 Regular Maintenance Tasks................................................................................................................. 39
15 Ordering Information.................................................................................................... 41
16 Disposal....................................................................................................................... 43
16.1 General Information.............................................................................................................................. 43
16.2 Take-Back............................................................................................................................................. 43
16.3 Packaging............................................................................................................................................. 43
17 Service and Support.................................................................................................... 45
Index............................................................................................................................ 47
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Table of Contents

1 About this Documentation
Overview – target groups and
product phases
The activities, product phases and target groups that refer to the present doc‐
umentation are marked in red color in the following figure.
Example: In the product phase "Mounting (assembly/installation)", the "me‐
chanic/electrician" can execute the activity "install" using this documentation.
Disposal company
Selection Operation
Engineering Commissioning De-
commissioning
To test
To optimize
To create
the NC program
To remove
faults
To maintain
To operate
To simulate
To configure
To program
To parameterize
To install
To mount
To unpack
To construct
To design
To prepare
To select
Design engineer
Mechanic/
electrician)
Process
specialist
Machine
operator
Service
Presales Aftersales
Programmer
Technologist
Product
phases
Target
groups
Activities
Mounting
(assembly/installation)
Programmer
Mechanic/
electrician
To dismount
To dispose
Commissioning engineer
Technologist
Process specialist
Maintenance
technician
Fig.1-1: Assigning the present documentation to the target groups, product
phases and activities of the target group
Purpose This document instructs the technical staff of the machine manufacturer on
how to perform the mechanic and electrical installation in a safe way and on
how to commission the Embedded Terminal.
Required qualifications: Individual who is able to assess the tasks assigned
and identify possible safety risks owing to qualification in the subject, knowl‐
edge and experience. The individual should also be familiar with the stand‐
ards and regulations.
Availability This document is part of the present product delivery. The instructions have
to be available to the user at any time. The product can only be passed on
together with the instructions.
Scope The instructions are valid for all variants, whose type designation code starts
with "VAC3..." or "VAC05...".
The type designation code specifications are located on the type plate of the
device, see also chapter 2.1 "Product Identification" on page 5.
Further documents Title Type of documentation Parts number
Rexroth IndraControl
VCH 05.1
Hand-Held Terminal
Instructions R911337304
Rexroth IndraControl
VCH 08.1
Hand-Held Terminal
Instructions R911339627
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About this Documentation

Title Type of documentation Parts number
Rexroth IndraControl
VEH 30.1
Hand-Held Terminal
Project Planning Manual R911318642
Rexroth IndraControl
VEH 30.2
Hand-Held Terminal
Project Planning Manual R911331583
Tab.1-2: Further documents
For further documents, please enter the specified parts number under "Docu‐
mentation and Downloads" in the "Rexroth Media Directory" at http://
www.boschrexroth.com.
Customer feedback Customer requests, comments or suggestions for improvement are of great
importance to us. Please email your feedback to the documentations to
[email protected]. Directly insert comments in the
electronic PDF document and send the PDF file to us.
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About this Documentation

2 Product Identification and Scope of Delivery
2.1 Product Identification
2.1.1 Device Type Plate
The type plate is located on the rear panel.
D-64711 Erbach VAC05.1N-NN
Made in Germany
Bosch Rexroth AG MNR:
1070
S.-Nr. 003943549
3
1
R911xxxxxx-xxx 5
6
4
2
87
1 Company address
2Serial number as barcode
3 Serial number
4 Type code (type designation code)
5 Parts number
6 Designation of origin
7 CE mark
8 Division or plant number
Fig.2-1: Type plate, example
2.2 Scope of Delivery
● VAC 05.1, VAC 30.2 or VAC 31.1 connection module
● Safety instructions
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Product Identification and Scope of Delivery

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3 Using the Safety Instructions
3.1 Safety Instructions – Structure
The safety instructions are structured as follows:
Burns and chemical burns due to wrong
battery treatment!
CAUTION
Safety alert symbol
Signal word Consequences and
source of danger
Avoiding danger
Do not open the batteries and do not heat them over 80 °C.
Fig.3-1: Safety instructions – structure
3.2 Explaining Signal Words and Safety Alert Symbol
The safety instructions in this documentation contain specific signal words
(danger, warning, caution, notice) and, if necessary, a safety alert symbol
(according to ANSI Z535.6-2006).
The signal word is meant to draw the reader's attention to the safety instruc‐
tion and signifies the degree of danger.
The safety alert symbol (a triangle with an exclamation point), which pre‐
cedes the signal words danger,warning and caution is used to alert the read‐
er to personal injury hazards.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
can occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate in‐
jury could occur.
NOTICE
In case of non-compliance with this safety instruction, property damage could
occur.
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Using the Safety Instructions

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4 Intended Use
The connection modules are designed by Bosch Rexroth for use in industrial
environments.
Danger of destruction of the device if not ex‐
pressly stated accessories, mounting parts
and other components, cables, lines, soft‐
ware and firmware are used.
NOTICE
The connection modules may be used only as intended and with the acces‐
sories, mounting parts and other components specified in this documentation.
Components that are not expressly mentioned must neither be attached nor
connected. The same is valid for cables and lines.
Operation must only be carried out with the hardware component configura‐
tions and combinations that are expressly specified and with the software and
firmware indicated and specified in the respective documentation and func‐
tional descriptions.
Fields of use of the connection modules:
●Handling systems and assembly systems
● Packaging and food processing machines
● Printing machines and paper converting machines
● Machine tools
● Wood processing machines
The connection modules may only be operated under the mounting and in‐
stallation conditions, the position, and the ambient conditions (temperature,
degree of protection, humidity, EMC etc.) specified in this documentation.
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Intended Use

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5 Spare Parts, Accessories and Wear Parts
No spare, accessory or wear parts are available for the connection modules.
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Spare Parts, Accessories and Wear Parts

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6 Ambient Conditions
In operation Storage Transport
Max. ambient tem‐
perature
+5 ℃ to 40 ℃ ac‐
cording to EN
50178, class 3K3
-20 ℃ to +70 ℃ ac‐
cording to EN
50178, class 3K3
-20 ℃ to +70 ℃ ac‐
cording to EN
50178, class 3K3
Max. temperature
gradient
Temporal tempera‐
ture changes up to
3 K per minute
Temporal tempera‐
ture changes up to
3 K per minute
Temporal tempera‐
ture changes up to
3 K per minute
Relative humidity 5% to 95% 5% to 95% 5% to 95%
Air pressure Up to 2,000 m
above sea level
acc. to EN 61131-2
Up to 3000 m
above sea level
acc. to EN 61131-2
Up to 3000 m
above sea level
acc. to EN 61131-2
Mechanical
strength
Max. vibration: Fre‐
quency range: 5 up
to 150 Hz
Excursion: 3.5 mm
amplitude at 5 to 9
Hz
Acceleration: 1 g
for 9 to 150 Hz
acc. to EN
60068-2-6
Max. shock: 15 g
11 ms acc. to EN
60068-2-27
Max. shock: 15 g
11 ms acc. to EN
60068-2-27
Tab.6-1: Ambient conditions of VAC 30.2, VAC 31.1, VAC 05.1
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Ambient Conditions

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7 Technical Data
VAC 05.1 VAC 30.2 VAC 31.1
Rated supply volt‐
age (hand-held ter‐
minal), nominal
voltage UN
DC 24 V (DC +19,2 V to DC +30 V acc. to EN 61131-2)
Residual ripple at
UN
See project planning manual VCH 08.1
Emitted interfer‐
ence and surge im‐
munity
Umax = 35 V (for t < 100 ms)
Current consump‐
tion for UN
Maximum 0.7 A (depending on the connected hand-held termi‐
nal)
Connections Stop pushbutton
Isolated contact
"Terminal connec‐
ted"
Stop pushbutton
EMERGENCY
STOP pushbutton
Isolated contact
"Terminal connec‐
ted"
1 × Ethernet connection (RJ 45, 10/100 base-T)
Enabling device
17-pin fine thread flange, bayonet flange to the hand-held ter‐
minal
24 V power supply
Jumpering the stop
pushbutton circuit
with unplugged
hand-held terminal
Without Stop button
bridging
Automatic jumper‐
ing of relay con‐
tacts
Screwable short-
circuit connector
Prescribed external
protection
2-A-fusible cut-out, time-lag
Material Front panel: Aluminum, metal cover: V2A
Degree of protec‐
tion
Front panel IP 65,
Rear panel IP 30
Degree of protec‐
tion
III acc. to EN 61131-2
Fire resistance UL94-V0
Weight 220 g 370 g 470 g
Tab.7-1: Technical data
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Technical Data

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8 Standards
8.1 General Information
The projects have been developed according to the German edition of the
standards, available at the current stage of product development.
8.2 Used Standards
Standard Description
DIN EN 61131-2: 2008/
B1:2009
Programmable logic controls
– Part 2: Equipment requirements and tests
DIN EN 60204-1:2006/
H1:2008
Safety of machinery - Electrical equipment of ma‐
chines – Part 1: General requirements
DIN EN 61000-6-4:2007
A1:2011
Electromagnetic Compatibility (EMC)
Part: 6-4: Generic standards - Emission standard for
industrial environments
DIN EN 61000-6-2:2006
B1:2011
Electromagnetic Compatibility (EMC)
Part: 6-2: Generic standards – Immunity for industrial
environments
Tab.8-1:
8.3 CE Marking – Declaration of Conformity
The electronic products that are described in the present instructions, comply
with the requirements and the target of the following EU directive and with the
following harmonized European standards:
●EN 60204-1:2006
● EN 61131-2:2007
Non-compliance with CE conformity due to modifications to the
device.
The CE marking is only valid for the device in its delivery status.
After having modified the device, the CE conformity is to be veri‐
fied.
Contact your representative for the Declaration of Conformity.
8.4 UL/CSA Certified
The devices are certified according to
●UL508 (Industrial Control Equipment) and
●C22.2 No. 142-M1987 (CSA)
UL File No. E210730
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Standards

However, there can be combinations or extension stages with limited or miss‐
ing certification. Thus, verify the registration according to the UL marking on
the device.
Loss of UL/CSA conformity due to modifications to the device.
The UL- and CSA- marking is only valid for the device in its deliv‐
ery status. After having modified the device the UL and CSA com‐
pliance is to be verified.
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Standards