Burkert 3360 User manual

Quickstart
English Deutsch Français
Type 3360, 3361,
AE3360, AE3361
Electromotive control valve
Elektromotorisches Regelventil
Vanne de régulation électromotorisée

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2016 – 2020
Operating Instructions 2010/08_EU-ML_00810487 / Original DE

3
1 QUICKSTART ..................................................... 4
1.1 Denitionofterms ....................................................... 4
QUICKSTART............................................................................... 4
1.2 Symbols....................................................................... 5
2 INTENDED USE .................................................................... 5
3 BASIC SAFETY INSTRUCTIONS.......................................... 6
4 GENERAL NOTES................................................................. 7
4.1 Contact address.......................................................... 7
4.2 Warranty ...................................................................... 7
4.3 InformationontheInternet.......................................... 7
5 STRUCTURE AND FUNCTION ............................................. 8
5.1 Structureoftheelectromotivecontrolvalve ............... 8
5.2 Displayofthedevicestatus ....................................... 9
6 TECHNICAL DATA................................................................. 9
6.1 Conformity................................................................... 9
6.2 Standards.................................................................... 9
6.3 Approvals .................................................................... 9
6.4 Type label .................................................................. 10
6.5 Operating conditions................................................. 10
6.6 General technical data............................................... 13
7 INSTALLING THE VALVE..................................................... 16
7.1 Installationofdeviceswiththreadedconnection,
 angeconnectionorclampconnection.................... 16
7.2 Installationofdeviceswithweldedconnections....... 17
7.3 Rotating the actuator................................................. 21
7.4 Holding device........................................................... 22
8 ELECTRICAL INSTALLATION ............................................. 22
8.1 Electricalinstallationwithcircularplug-inconnector 22
8.2 ElectricalconnectionFieldbusgateway.................... 25
8.3 Electricalinstallationwithcablegland ...................... 26
9 START-UP............................................................................ 32
9.1 Beforestart-up .......................................................... 32
9.2 Congurationoptionsforstart-up............................. 32
9.3 Base settings ............................................................ 32
9.4 Setsafetyposition..................................................... 34
9.5 Adjustmentofpositioncontroller–executeX.TUNE 35
9.6 Setstandardsignalforset-pointposition ................. 37
9.7 Selectphysicalunitforprocesscontrol .................... 37
9.8 Congureprocessvalues.......................................... 38
9.9 Scaling the process control....................................... 39
9.10 Setdeadbandforprocesscontrol............................ 39
9.11 SettingupprocesscontrolandexecutingP.LIN,
 P.TUNE ...................................................................... 40
9.12 Setting the operating state ........................................ 41
10 OPERATION ........................................................................ 42
10.1 Display elements............................................................. 42
10.2 Operating elements ................................................... 43
11 DISPLAY OPERATION (OPTIONAL) ................................... 44
11.1 Userinterface ............................................................ 44
11.2 Descriptionofbuttons............................................... 44
Contents
Type 3360, 3361
English

4
Type 3360, 3361
1 QUICKSTART
TheQuickstartcontainsashortsummaryofthemostimportantinfor-
mationandinstructionsforuseofthedevice.Thedetaileddescription
canbefoundintheoperatinginstructionsforTypes3360and3361.
KeeptheQuickstartinaneasilyaccessiblelocationforeveryuser.
TheQuickstartmustbeavailabletoeachnewownerofthedevice.
Importantsafetyinformation!
ReadtheQuickstartcarefullyandfully.Studyinparticularthe
chaptersentitledBasicsafetyinstructionsandIntendeduse.
The Quickstart must be read and understood.
Theoperatinginstructionscanbefoundontheinternetat:
country.burkert.com
1.1 Denition of terms
• Device:Theterm“Device”usedintheseinstructionsappliesto
thetypesdescribedintheseinstructions:
Type3360,electromotiveangleseatcontrolvalve
Type3361,electromotiveglobecontrolvalve
• Ex:Theabbreviation“Ex”usedintheseinstructionsstandsfor
“potentiallyexplosive”.
• Theterm“büS”(BürkertsystembüS)usedinthismanualstands
forthecommunicationbüSdevelopedbyBürkert,basedonthe
CANopenprotocol.
• Intheseinstructions,theunitbarstandsforrelativepressure.
Theabsolutepressureisstatedseparatelyinbar(abs).
11.3 Displayviews............................................................. 45
11.4 Descriptionofsymbols.............................................. 45
12 MANUAL OVERRIDE OF VALVE......................................... 47
12.1 Electricaloverrideofvalve ........................................ 47
12.2 Actuating the valve mechanically.............................. 49
13 INDUSTRIAL ETHERNET.................................................... 51
13.1 Fieldbusgateway ...................................................... 51
13.2 AccesstobüSserviceinterface................................ 51
14 CANopen............................................................................. 51
15 büS ...................................................................................... 51
16 MAINTENANCE, TROUBLESHOOTING ............................. 52
16.1 Visual inspection ....................................................... 52
17 CLEANING .......................................................................... 52
18 ACCESSORIES ................................................................... 52
18.1 Communicationssoftware......................................... 52
18.2 büSserviceinterface................................................. 52
19 DISASSEMBLY.................................................................... 53
20 PACKAGING, TRANSPORT, STORAGE ............................. 53
21 DISPOSAL........................................................................... 53
Quickstart
English

5
Intended use
Type 3360, 3361
1.2 Symbols
DANGER!
Warns of an immediate danger.
▶Failuretoobservetheseinstructionswillresultindeathor
serious injuries.
WARNING!
Warns of apotentially hazardous situation.
▶Failure to observe these instructions may result in serious
injuries or death.
CAUTION!
Warns of apotential danger.
▶Failure to observe these instructions may result in moderate
or minor injuries.
NOTE!
Warns of damage.
Indicatesimportantadditionalinformation,tipsand
recommendations.
Referstoinformationintheseoperatinginstructionsorin
other documentation.
▶Designatesinstructionstoavoidadanger.
→Designatesaprocedurewhichyoumustcarryout.
Designatesaresult.
MENU Symbolforsoftwareinterfacetexts.
2 INTENDED USE
Improper use of the electromotive Type3360, 3361 control
valves may be dangerous for people, nearby equipment and
the environment.
The electromotive control valve is designed to control the ow
of liquid and gaseous media.
▶Standard devices must not be used in the potentially
explosivearea.Theydonotpossesstheseparate“Ex”type
labeldenotingtheapprovalforuseinpotentiallyexplosive
environments.
▶Theuseofalkalinecleaningagentsisnotpermittedforcleaning
thesurfaceofthedevice.
▶Ifthepositionofthevalvehasabearingonsafetyconcerns
intheeventofapowerfailure:Onlyusedevicesthathave
aSAFEPOSenergy-pack(optionalenergypack).
▶Whenusingthedevice,observetheauthoriseddata,oper-
atingconditionsanddeploymentconditionsspeciedinthe
contract documents and in the operating instructions.
▶Protectdevicefromharmfulenvironmentalinuences!
(e.g.radiation,airhumidity,fumes).Foranymattersrequiring
clarication,contacttherelevantsalesdepartment.
Use the device
▶Useonlyinconjunctionwiththird-partydevicesandcompo-
nentsrecommendedorapprovedbyBürkert.
▶Onlywheninperfectconditionandalwaysensureproper
storage,transportation,installationandoperation.
▶Only as intended.
English

6
Intended use
Type 3360, 3361
3 BASIC SAFETY INSTRUCTIONS
Thesesafetyinstructionsdonottakeintoaccountanyunforeseen
circumstancesandeventswhichoccurduringinstallation,oper-
ationandmaintenance.Theoperatorisresponsibleforobserving
thelocation-specicsafety regulations,alsowithreferenceto
personnel.
Risk of injury from high pressure.
▶Beforeworkingonthesystemordevice,switchothepres-
sure and vent or empty the lines.
Danger of burns and risk of re.
Followinganextendeddutycycleorasaresultofahotmedium,
thesurfaceofthedevicemaybecomehot.
▶Onlytouchthedevicewhenwearingprotectivegloves.
▶Keepthedeviceawayfromhighlyammablesubstances
and media.
Risk of crushing by mechanically powered parts.
▶Installationworkonthecontrolcone,diaphragmandvalve
bodymustonlybeperformedwhileelectricallyisolated.
▶FordeviceswithSAFEPOSenergy-packs:Ensurethatthe
SAFEPOSenergy-packisfullydischarged.WaituntiltheLED
ringisnolongerlitandensurethattheLEDstatusisnotin
“LED o” mode.
▶Donotreachintotheopeningsofthevalvebody.
Risk of uncontrolled process in the event of apower failure.
For devices withouttheoptionalSAFEPOSenergy-pack,the
valvewillnotstopinadenedpositionintheeventofapower
failure.
▶Ifthepositionofthevalvehasabearingonsafetyconcerns
intheeventofapowerfailure:Onlyusedevicesthathave
aSAFEPOSenergy-pack(optionalenergypack).
▶Selectavalvepositionthatissafeinrespectoftheprocessin
theSAFEPOSmenu.
Danger due to loud noises.
▶Dependingontheusageconditions,thedevicemaygenerateloud
noises.Detailedinformationontheprobabilityofloudnoisesis
availablefromtherespectivesalesdepartment.
▶Wearhearingprotectionwheninthevicinityofthedevice.
Discharge of medium if packing gland worn
▶Reliefboremustberegularlyinspectedforanymediumleakages.
▶Ifmediumisleakingfromthereliefbore,thepackingglandmust
bereplaced(seechapter““Maintenance,troubleshooting””).
▶Ifthemediumishazardous,securetheareaaroundtheleakage
to prevent risks.
General hazardous situations.
Topreventinjuries,observethefollowing:
▶Inpotentiallyexplosiveenvironmentsthedevicemustonly
beusedinaccordancewiththespecicationsonthesepa-
rate type label.
▶Theadditionalinformationandsafetyinstructionsrelatingto
potentiallyexplosiveatmospheresenclosedwiththedevice
or the separate operating instructions relating to potentially
explosiveatmospheresmustbeheededwhenusingthe
device.
▶Inpotentiallyexplosiveatmospheres,onlyusedeviceswith
aseparatetypelabelforuseinsuchatmospheres.
▶Feed only those media listed in chapter “Technicaldata” into
the medium ports.
English

7
General notes
Type 3360, 3361
▶Donotmakeanyinternalorexternalchangestothedevice
and do not subject it to mechanical stress.
▶Transport,installanddismantleheavydeviceonlywiththeaidof
asecondpersonandusingsuitabletools.
▶Secure the device against unintentional activation.
▶Only trained technicians carry out installation and mainte-
nancework.
▶Notethesystem-specicsafetyregulations.
▶Followinganinterruptioninthepowersupply,ensurethat
theprocessisrestartedinacontrolledmanner.Observethe
sequence.
1. Connect supply voltage.
2.Chargethedevicewithmedium.
▶Observe general engineering standards & rules.
▶The valves must be installed according to the regulations
applicableinthecountryofuse.
NOTE!
Electrostatically sensitive components/assemblies.
The device contains electronic components that are suscep-
tibletotheeectsofelectrostaticdischarging(ESD).Com-
ponentsthatcomeintocontactwithelectrostaticallycharged
personsorobjectsareatrisk.Intheworst-casescenario,they
willbedestroyedimmediatelyorwillfailafterstart-up.
• Observetherequirementsforminimisingoravoidingthe
possibilityofdamagecausedbysuddenelectrostaticdis-
chargeinaccordancewithEN61340-5-1.
• Donottouchelectroniccomponentswhenthesupplyvoltage
is connected.
4 GENERAL NOTES
4.1 Contact address
Germany
BürkertFluidControlSystems
Sales Centre
Christian-Bürkert-Str.13-17
D-74653Ingelngen
Tel.+49(0)7940-10-91111
Fax+49(0)7940-10-91448
E-mail:[email protected]
International
Thecontactaddressescanbefoundonthe backpagesof the
printed operating instructions.
Theyarealsoavailableonlineat:country.burkert.com
4.2 Warranty
Apreconditionforthewarrantyisthatthedeviceisusedasintended
inconsiderationofthespeciedoperatingconditions.
4.3 Information on the Internet
OperatinginstructionsanddatasheetsforType3360,3361canbe
foundontheInternetat:
country.burkert.com
English

8
Structure and function
Type 3360, 3361
5 STRUCTURE AND FUNCTION
Theelectromotivecontrolvalveconsistsofanelectromotivelinear
actuator,acontrolconeanda2-wayglobevalvebodyora2-way
angle seat valve body.
• Theowdirectionisalwaysbelowthevalveseat.
Valve seats:
• Foraglobecontrolvalve,thevalveseatisscrewed-in.The
seatsizecaneasilybereducedbyexchangingthescrewed-in
valve seat.
• Foranangleseatcontrolvalve,thevalveseatisscrewedinthe
valvebody.Thismeanstheseatsizecannotbereduced.
Thevalveseatisalwaysclosedagainstthemediumowsothe
owdirectionmustbedeterminedsuchthatthevalvereachesthe
owundertheseat.
Globe control valve
Type 3361
Angle seat control valve
Type 3360
Valve seat Valve seat
Flowdirection Flowdirection
Markingonthe
body
Markingonthe
body
1 2 1 2
Figure 1: Flow direction below seat, ow direction
5.1 Structure of the electromotive control
valve
Blind cover or display
withdevicestatusLED
and bayonet catch
Actuator housing
Actuator cover
Transparentwindow
withpositionindicator
Electrical connectors
(circularplug-incon-
nectororcablegland)
Body connection
(withwrenchat)
Portconnection
Angle seat valve body
Actuatorbasewith
wrenchat Reliefbore
FE Functional earth
Digitsforindi-
catingtheow
direction
Digitsforindi-
catingtheow
direction
Pressurecomponent
element Do not
unscrew!
Onlyfordevices
withprocesscontrol
function
Figure 2: Structure, electromotive control valve
English

9
Technical data
Type 3360, 3361
5.2 Display of the device status
VariousLEDmodesmaybeconguredto display the device’s
statusandvalveposition(refertomaininstructionsfordescription).
Factory-setLEDmode:“Valvemode+warnings”.
5.2.1 Displays in valve mode + warnings
Ifdevicestatus“Normal”:Continuouslylitinthecolourofthe
valve position.
Ifdevicestatusisnot“Normal”:Flashesalternatelywiththe
coloursforthevalvepositionandthedevicestatus.
Valve
position
Colour
for valve
position
Colour for device status
Failure, error or fault Function check Outside the specication Maintenance required
open yellow* red orange yellow blue
in between white
closed green*
*Factorysettings;colourscanbeswapped(refertosoftware
descriptionforType3360-3361atwww.burkert.de).
Tab. 1: Display of device status in valve mode + warnings
Ifseveraldevicestatusesexistsimultaneously,thedevicestatus
withthehighestpriorityisdisplayed.
Thepriorityisbasedontheseverityofthedeviationfrom
standardoperation(red=failure=highestpriority).
6 TECHNICAL DATA
The following product-specic information is provided
on the type label:
• Voltage[V](tolerance±10%)andcurrenttype
• Seal material
• Fieldbus standard
• Flowcapacity
• Actuatorsize
• Maximumpermittedoperatingpressure
• Flowdirection
6.1 Conformity
TheelectromotivecontrolvalveType3360,3361arecompliantwith
theEUdirectivesinrelationtotheEUDeclarationofConformity.
6.2 Standards
TheappliedstandardsasusedtoverifycompliancewiththeDirec-
tivescanbefoundintheEUtypeexaminationcerticateand/or
theEUDeclarationofConformity.
6.3 Approvals
TheproductiscULuslisted.Refertothenextchapterforinfor-
mationonuseinULenvironments.
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Technical data
Type 3360, 3361
6.4 Type label
Maximumpermittedoperatingpressure,
owdirection
Sealmaterial,owcapacity,
owcharacteristic
Permittedtemperaturerange(medium)
Type,function(positioner/processcontroller),
Fieldbus standard
Voltage,directcurrent,maximumcurrent,
actuatorsize(nominalforce)
Serialnumber,manufacture
code(encrypted)
Identication
numberofdevice
Forderating,pleaserefer
to the operating instructions
SSKvs20eq
PS16barFlow2--->1
Tmed-10...+185°C
Seemanualforderating
S/N:1001W19MN
00123456
U=24V Imax=3A1300N
3360PositionerbüS
Figure 3: Description of the type label (example)
6.4.1 Additional type label for UL approval
(example)
Type AE3360
PowerSupply
SELV/PELVonly!
LISTED
Process control equipment
E238179
Figure 4: Additional type label for UL approval
6.5 Operating conditions
The product-specic information on the type label must
be heeded when operating the device.
WARNING!
Loss of function if operated below or above permitted tem-
perature range.
▶Neverexposethedevicetodirectsunlightinoutdoorareas.
▶Donotoperateaboveorbelowthepermittedambienttem-
perature range.
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Technical data
Type 3360, 3361
WARNING!
Reduced sealing function if operating pressure too high.
Becausethevalveseatisclosedagainstthemediumow,an
excessiveoperatingpressuremaycausethevalveseattonot
close tightly.
▶Theoperatingpressuremustnotexceedthemaximumvalue
speciedonthetypelabel.
Maximumpermittedoperatingpressure: seetypelabel
Media:   neutralgasesandsteam.
Liquidmedia:Water,alcohol,oil,fuel,hydraulic
uid,saltsolution,causticsoda,organic
solvent.
Degree
ofprotection: (veriedbyBürkert/notevaluatedbyUL)
IP65inaccordancewithIEC529,EN60529,
(IP67ondemand).
NEMA2504x(notguaranteedifinstallation
position:actuatorfacingdownwards).
Flowdirection: indicatedonthetypelabelwithanarrowand
the digits 1 and 2. The 1 and 2 are also on then
valvebodyforidentication.
Theowdirectionisbelowtheseatwithow
directionfromconnection2toconnection1.
Altitude:   upto2,000mabovesealevel
6.5.1 Permitted temperature ranges
Minimumtemperatures
 Environment: -25°C
 Medium:  -10°C(-40°Conrequest)
Maximumtemperatures
 Environment: dependsonthemediumtemperature,seesub-
sequenttemperaturediagram.
 Medium:  dependsontheambienttemperature,seesub-
sequenttemperaturediagram
FordeviceswithPTFEvalveseatseal
max.+130°C.
FordeviceswithsteelorPEEKvalveseatseal
max.+230°C.
Temperature diagram
Themaximumpermittedtemperature for the environmentand
mediumaredependentononeanother.Thepermittedmaximum
temperatures must be determined using the temperature diagram.
Thevaluesarecalculatedunderthefollowingmaximumoper-
atingconditions:DNDN32at100%dutycyclewith16baroper-
ating pressure.
Individualreviewsmaybeperformedunderdierentoperating
conditions.Forthis,pleasecontactyourBürkertbranchoce.
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Technical data
Type 3360, 3361
0 20 60 100 140 18040 80 120 160
Medium temperature [°C]
70
60
65
44
34
55
50
40
30
20
10
0
Ambient temperature [°C]
Deviceswithoutdisplaymodule
Deviceswithdisplaymodule
DeviceswithSAFEPOSener
-
gy-pack*orFieldbusgateway,with
orwithoutdisplaymodule
220200
Figure 5: Temperature diagram
* TheservicelifeoftheSAFEPOSenergy-packisdependentonthe
medium temperature and ambient temperature (seechapter“Electrical
data”).
Derating pressure and temperature ranges
Usagelimitsofthearmature(deratingoperatingpressure)
Temperature Operating pressure
-10...+50°C 25bar
100°C 24.5bar
150°C 22.4bar
200°C 20.3bar
230°C 19bar
Tab. 2: Derating the operating pressure as per DINEN12516-1/PN25
Temperature Operating pressure
-29...+38°C 19bar
50°C 18.4bar
100°C 16.2bar
150°C 14.8bar
200°C 13.7bar
230°C 12.7bar
Tab. 3: Derating the operating pressure as per ASMEB16.5/
ASMEB16.34Cl.150
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Technical data
Type 3360, 3361
Temperature Operating pressure
-10...+50°C 14bar
100°C 14bar
150°C 13.4bar
200°C 12.4bar
230°C 11.7bar
Tab. 4: Derating the operating pressure as per JISB222010K
6.6 General technical data
Materials Actuator:PPSandaluminium,
powder-coated
Valvebody:316L
Bodyconnection:316L/1.4401
Spindle:1.4401/1.4404
Spindleguide:1.4401/1.4404/316Lwith
carbon-lledPTFE
Packinggland:PTFEV-ringswithspring
compensation(carbon-lledPTFE)
Seal material Actuatorhousingsealingelement:EPDM
Valveseatseal: seetypelabel
Fluidic connection
types: ThreadedsocketconnectionG½...G2
(NPT,RConrequest)
WeldedconnectionasperENISO1127
(ISO4200),DIN11850R2
ClampconnectionasperISO2852,
DIN32676,ASMEBPE,BS4825
AdditionallyforType3361globecontrol
valve:
FlangeconnectionasperDIN2634,ANSI
B16.5class150,JIS10K
Otheruidicconnectionsonrequest
Installationposition: any,preferablyactuatorfaceup
Electrical
connection: withterminalconnectorsorcircularplugs
Sound pressure
level: <70dB(A),maybehigherdependingon the operating conditions.
Kvsvalue: see type label or operating instructions
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Technical data
Type 3360, 3361
6.6.1 Electrical data
DANGER!
Electrical shock.
ProtectionclassIIIisonlyguaranteedwhenusinganSELVor
PELVpowersupplyunit.
Protectionclass:   3accordingtoDINEN61140
(VDE0140)
Electrical connections
 Deviceswith
 positionerfunction:  Terminalstripwithcablegland,2x
M20or
2circularplug-inconnectorsM12,
5-pinund8-pin
 Deviceswith
processcontrolfunction: Terminalstripwithcablegland,3x
M20or
circularplug-inconnectors2xM12,
5-pinand1xM12,8-pin
NOTE!
Considervoltagedroponpowersupplycable.
Example:withacablecross-sectionof0.34mm2the copper
cable must not be more than 8 metres in length.
Operatingvoltage:   24V ±10%
max.residualripple10%
Operating current [A]*:  max.3A,(at25°C).
includingactuatoratmax.load
andchargingcurrentofoptional
SAFEPOSenergy-pack
(Chargingcurrentapprox.1A)for
designofpowersupplyunit
Theoperatingcurrentcanbereducedifnecessary:
1.ReducethecontrolspeedX.TIME.
2.DeviceswithSAFEPOSenergy-pack:Congure
“Controlifready”function.Alsorefertooperating
instructions.
Standbyconsumption(electronicswithoutactuator)[W]*
 Standardconsumption: minimum2W
typically3W
Analogue & digital output
 option:      0.5W
 SAFEPOSenergy-pack: 0.5W
 Fieldbusgateway:  1W
Energyconsumptionofactuatorfor1cycle[Ws]*
min.36Ws
         max.140Ws
 (dependingondevicevariantandoperatingconditions)
Supply voltage
transmitter :    24V±10%,onlyfordeviceswith
processcontrolfunction.
Supply current
transmitter :    max.150mA,onlyfordeviceswith
processcontrolfunction.
* Allvaluesrelatetoasupplyvoltageof24V at an ambient and
mediumtemperatureof25°C.
Note!Atminimumambientandmediumtemperatures,theoperating
currentcanbeupto5A(incl.1Achargingcurrentfortheoptional
SAFEPOSenergy-pack).
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15
Technical data
Type 3360, 3361
Energy storage SAFEPOS energy pack
 Chargingtime:Maximum100seconds(dependentonoper-
atingconditions)
 Servicelife:Upto10years(dependentonoperatingcondi-
tions).Theservicelifeof5yearswascalculatedbasedonthe
followingconditions:
ambienttemperature  30°C
mediumtemperature  165°C
dutycycle     100%
operatingpressure  5bar
DN       DN32
Analogue inputs: (electricallyisolatedfromthesupplyvoltage
andanalogueoutput)
Inputdataforset-pointvaluesignal
0/4...20mA: Input resistance 60Ω
Resolution 12-bit
0...5/10V: Input resistance 22kΩ
Resolution 12-bit,resolutionon
0...10 V
Inputdataforactualvaluesignal(optional)
4...20mA: Input resistance 60Ω
Resolution 12-bit
Frequency: Measuringrange 0.2...6500Hz
Input resistance >30kΩ
Accuracy 0.1%ofmeasured
value
Input signal >300mVss
Signalform Sinewave,square
wave,trianglewave
Pt100: Measuringrange -20...+220°C
Accuracy 0.01°C
Measuringcurrent 1mA
Analogue output (optional)
Max.power: 10mA(forvoltageoutput0...5/10V)
Load: 0...800Ω(forcurrentoutput0/4...20mA)
Digital outputs (optional)
Currentlimit: 100mA,
Digital inputs:0...5V=log“0”,10...30V=log“1”invertedinput
invertedaccordingly(inputcurrent<6mA)
Communication interface with PC:ConnectiontoPCusing
USB-büSinterfaceset
Communication software for PC: “BürkertCommunicator”
Thedigitalinput,digitaloutputsandanalogueoutputarenot
electricallyisolatedfromtheoperatingvoltage.Theyrelate
totheGNDpotentialoftheoperatingvoltage.
Currentlimit:outputvoltageisreducedin theevent of
overload.
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16
Installing the valve
Type 3360, 3361
7 INSTALLING THE VALVE
WARNING!
Risk of injury due to improper installation.
▶Installation may be carried out by trained technicians only
withtheappropriatetools.
▶Secure the system against unintentional activation.
▶Afterinstallation,ensurethattheprocessisrestartedin
acontrolledmanner.Observethesequence!
1. Connect supply voltage.
2.Chargethedevicewithmedium.
CAUTION!
Risk of injury due to heavy device.
Duringtransportationorinstallationwork,thedevicemayfall
downandcauseinjuries.
▶Transport,installandremoveheavydevicewiththeaidof
asecondpersononly.
▶Usesuitabletools.
NOTE!
Damage to valve body, valve seat seal or diaphragm.
▶Topreventdamage,thedevicemustbeinMANUALmode
during installation.
Devicesintheirfactorydefaultstatealreadyhavetheiroperating
statesettoMANUAL.
7.1 Installation of devices with threaded
connection, ange connection or
clamp connection
7.1.1 Required work steps
1.Ifnotalreadypreset,setMANUALoperatingstate.
2.Ifdeviceisalreadyelectricallyconnected,shutosupplyvoltage.
WaituntilLEDilluminatedringgoesout.
3. Install device in the pipeline.
4.Electricalconnectionofthedevice.
5.SetAUTOMATICoperatingstate.
7.1.2 Install device in the pipeline
Preconditions: MANUALoperatingstate,supplyvoltage
switchedo.
Preparation for installation:
1.Clearimpuritiesfrompipelines(sealmaterial,metalchips,etc.)
2.Installlter:RequiredfordeviceswithapprovalasperEN161.
AccordingtoEN161“Automaticshut-ovalvesforgasburners
andgasappliances”,adirttrap,whichpreventsthepenetration
ofa1mmtestpin,mustbeinstalledupstreamofthevalvein
the pipeline.
3. Consider installation conditions.
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17
Installing the valve
Type 3360, 3361
NOTE!
The following must be heeded when installing the device in
the system.
Thedeviceandreliefboremustbeaccessibleforinspections
andmaintenancework.
Installation position:Arbitrary,ideallywithactuatorfacing
upwards.
Pipelines: Ensure that pipelines are in alignment.
Flow direction:indicatedonthetypelabelwithanarrowandthe
digits1and2.The1and2arealsoonthenvalvebodyforiden-
tication.Theowdirectionisbelowtheseatwithowdirection
fromconnection2toconnection1.
Installation:
DANGER!
Risk of injury from high pressure.
▶Beforeworkingonthesystem,switchothepressureand
vent or empty the lines.
WARNING!
Risk of crushing by mechanically powered parts.
▶Donotreachintotheopeningsofthevalvebody.
→Connect valve body to pipeline.
Ensure that there is no voltage present and minimal
vibration during installation.
Holding device
Toprotectthevalveactuatorfromdamageresultingfrom
forcesandvibrations,aholdingdeviceisrecommended.
This is available as an accessory. See operating instruc-
tionsonthewebsitecountry.burkert.com.
Next steps:
Electricalconnection,setAUTOMATICoperatingstate.
7.2 Installation of devices with welded
connections
NOTE!
Damage to valve body or valve seat seal.
▶Toavoiddamage,thevalveshouldonlybemountedinthe
openedvalvepositionandintheMANUALoperatingstate.
Devicesintheirfactorydefaultstatealreadyhavetheiroperating
statesettoMANUAL.
The electronics in the actuator will be damaged by the eects
of heat.
• Theactuatormustberemovedbeforethevalvebodyisweldedin.
7.2.1 Required work steps
1.Ifnotalreadypreset,setMANUALoperatingstate.
2.Ifthevalveisintheclosedposition,switchthevalvetotheopen
position. Chapter “Manualoverrideofvalve”.
3.Ifdeviceisalreadyelectricallyconnected,shutosupplyvoltage.
WaituntilLEDilluminatedringgoesout.
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18
Installing the valve
Type 3360, 3361
4.Removetheactuatorfromthevalvebody.
5. Weld the valve body into the pipeline.
6. Install the actuator on the valve body.
7.Electricalconnectionofthedevice.
8.CarryouttheX.TUNEfunction
9.SetAUTOMATICoperatingstate.
7.2.2 Removing actuator from the valve body
Preconditions: MANUALoperatingstate,valvepositionatleast
1/3open,supplyvoltageswitchedo.
WARNING!
Risk of injury due to electric shock.
Risk of crushing by mechanically powered parts.
▶Switchothesupplyvoltage.
▶FordeviceswithSAFEPOSenergy-packs:WaituntilLED
illuminated ring goes out.
NOTE!
Damage to valve body or valve seat seal.
Toavoiddamage,thevalvemustbeopenwhentheactuatoris
disassembled.
→Clampvalvebodyintoaholdingdevice.
→Placeonthebodyconnectionwithasuitableopen-end
wrench.
Donotuseanytoolsforunscrewing,whichcoulddamage
the body connection.
→Unscrewactuatorfromthevalvebody.
Mechanical
position indicator
Valve position
open
closed
The valve must not be
closedwhentheactuator
isunscrewed.
Actuator
Body
connection
Valve body
Figure 6: Installation of electromotive actuator
(example angle seat control valve)
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19
Installing the valve
Type 3360, 3361
7.2.3 Weld the valve body into the pipeline
DANGER!
Risk of injury from high pressure.
▶Beforeworkingonthesystem,switchothepressureand
vent or empty the lines.
NOTE!
Theelectronicsintheactuatorwillbedamagedbytheeectsof
heat.
• Theactuatormustberemovedbeforethevalvebodyis
weldedin.
Preparation:
1.Clearimpuritiesfrompipelines(sealmaterial,metalchips,etc.)
2.Installlter:RequiredfordeviceswithapprovalasperEN161.
AccordingtoEN161“Automaticshut-ovalvesforgasburners
andgasappliances”,adirttrap,whichpreventsthepenetration
ofa1mmtestpin,mustbeinstalledupstreamofthevalvein
the pipeline.
3. Consider installation conditions.
NOTE!
The following must be heeded when installing the device in
the system.
Thedeviceandreliefboremustbeaccessibleforinspections
andmaintenancework.
Installation position:Arbitrary,ideallywithactuatorfacing
upwards.
Pipelines: Ensure that pipelines are in alignment.
Flow direction:indicatedonthetypelabelwithanarrowandthe
digits1and2.The1and2arealsoonthenvalvebodyforiden-
tication.Theowdirectionisbelowtheseatwithowdirection
fromconnection2toconnection1.
Welding:
→Weld the valve body into the pipeline.
Ensure that there is no voltage present and minimal
vibration during installation.
Next steps:
Mounttheactuatoronthevalvebody,carryouttheelectrical
connection,runtheX.TUNEfunction,settheAUTOMATICoper-
ating state.
7.2.4 Installing actuator on valve body
Preconditions: MANUALoperatingstate,valvepositionatleast
1/3open,supplyvoltageswitchedo.
→Beforeinstallationtheactuator,checkwhetherthegraphite
sealforthevalvebodyispresentandundamaged.
→Replace damaged or missing graphite seal.
Graphite seal
Angle seat valveGlobe valve
Graphite seal
Figure 7: Valve body graphite seal
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Installing the valve
Type 3360, 3361
DANGER!
Danger due to incorrect lubricants.
Unsuitablelubricantmaycontaminatethemedium.Thereis
ariskofexplosioninoxygenapplications.
▶Forspecicapplications,e.g.oxygenoranalysisapplica-
tions,useapprovedlubricantsonly.
NOTE!
Damage to valve body or valve seat seal.
Toavoiddamage,thevalvemustbeinanopenpositionwhen
the actuator is disassembled.
→Beforere-installation,greasetheexternalthreadofthebody
connection(e.g.withKlüberpasteUH196-402fromKlüber).
→Positiontheexternalthreadofthevalvebodyontheinternal
threadofthebodyconnection.“Figure6”onpage18.
→Placeonthebodyconnectionwithasuitableopen-endwrench.
Donotuseanytoolsforunscrewing,whichcoulddamage
the body connection.
WARNING!
Risk of injury when failing to observe tightening torque value.
Failuretoobservethetighteningtorquevalueisdangerousdue
totheriskofdamagetothedevice.
▶Observethetighteningtorquevalue.
→Screwactuatorontovalvebody.
DN connection
(valve body) [DN]
Tightening torque
for body connection [Nm]
10/15 45±3
20 50±3
25 60±3
32 65±3
40
50 70±3
65 100±3
80 120±5
100 150±5
Tab. 5: Tightening torque for body connection
Holding device
Toprotectthevalveactuatorfromdamageresultingfrom
forcesandvibrations,aholdingdeviceisrecommended.
This is available as an accessory. See operating instruc-
tionsonthewebsitehttps://country.burkert.com.
Next steps:
• Electrical connection.
Thepositionoftheportscanbechangedbyturningthe
actuatorthrough360°.Foradescriptionseechapter
“Rotatingtheactuator”.
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