Burkert Magnetventil 6013 User manual

www.burkert.com
We reserve the right to make
technical changes without notice.
Technische Änderungen
vorbehalten.
Sous réserve de modifications
techniques.
© 2005 - 2011 Bürkert Werke GmbH
Operating Instructions 1104/19_EU-ml_00803465 / Original DE
Type 6013
Solenoid valve
2/2-Way Solenoid Valve
Operating Instructions
Bedienungsanleitung
Manuel d’utilisation
2
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the
device. Keep these instructions in a location which is easily
accessible to every user and make these instructions available
to every new owner of the device.
The operating instructions contain important safety
information!
Failure to observe these instructions may result in haz-
ardous situations.
• The operating instructions must be read and understood.
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3
2. SYMBOLS
The following symbols are used in these instructions.
DANGER!
Warns of an immediate danger!
• Failure to observe the warning may result in a fatal or
serious injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in a serious or
fatal injury.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a medium
or minor injury.
NOTE!
Warns of damage to property!
Important tips and recommendations.
→designates a procedure which you must carry out.
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4
3. INTENDED USE
Incorrect use of the solenoid valve Type 6013 can
be dangerous to people, nearby equipment and the
environment.
• The device is designed for blocking, dosing, filling and
venting neutral gaseous and liquid media.
• Use according to the permitted data, operating condi-
tions and conditions of use specified in the contract
documents and operating instructions. These are
described in the chapter entitled “7. Technical Data”.
• The device may be used only in conjunction with third-
party devices and components recommended and
authorised by Bürkert.
• Correct transportation, correct storage and installation
and careful use and maintenance are essential for reli-
able and problem-free operation.
• Use the device only as intended.
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5
3.1. Restrictions
If exporting the system/device, observe any existing
restrictions.
3.2. Approvals
The approval mark indicated on the Bürkert labels refers to
the Bürkert products.
e 1
03 5791
Devices which must bear the type approval mark were
approved at the Kraftfahrtbundesamt under the type
approval number
e1*72/245*2006/96*5791*00
and are put into circulation with the indicated type approval
mark. You can obtain an extract of the type approval from
the address below.
Bürkert Werke GmbH
Zulassungsbeauftragter,
Christian-Bürkert-Str. 13-17,
D-74653 Ingelfingen
Further information on the approvals can be found in
chapter “7.1. Conformity”.
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6
3.3. Ex approval
The Ex approval is only valid if you use the modules and
components authorized by Bürkert as described in these
operating instructions.
You may use the electronic modules only in combination
with the pneumatic valve types released by Bürkert, oth-
erwise the Ex approval will be void!
If you make unauthorized changes to the system, the
modules or components, the Ex approval will also be void.
3.4. Possible errors in use
• Do not supply the medium connectors of the system with
aggressive or flammable mediums.
• Do not put any loads on the body (e.g. by placing objects
on it or standing on it).
• Do not make any external modifications to the device
bodies. Do not paint the body parts or screws.
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7
4. BASIC SAFETY
INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the
installation, operation and maintenance of the devices.
• local safety regulations – the operator is responsible for
observing these regulations, also with reference to the
installation personnel.
Danger – high pressure!
• Before loosening the lines and valves, turn off the
pressure and vent the lines.
Risk of electric shock!
• Before reaching into the system, switch off the power
supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
Risk of burns/Risk of fire if used continuously
through hot device surface!
• Keep the device away from highly flammable sub-
stances and media and do not touch with bare hands.
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Type 6013

8
General hazardous situations.
To prevent injury, ensure that:
• the system cannot be activated unintentionally.
• Installation and repair work may be carried out by
authorized technicians only and with the appropriate
tools.
• After an interruption in the power supply or pneu-
matic supply, ensure that the process is restarted in a
defined or controlled manner.
• The device may be operated only when in perfect condi-
tion and in consideration of the operating instructions.
• The general rules of technology apply to application
planning and operation of the device.
The solenoid valve Type 6013 was developed with
due consideration given to the accepted safety rules
and is state-of-the-art. However, dangers can still
arise.
Failure to observe this operating manual and its operating
instructions as well as unauthorized tampering with the
device release us from any liability and also invalidate the
warranty covering the device and accessories!
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9
4.1. Models with explosion
protection
DANGER!
Danger of explosion!
Improper use in the potentially explosive area may result in
an explosion.
• Also follow the specifications in the certificate of
conformity.
• If models have ATEX approval, also follow the specifica-
tions in the ATEX instructions.
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10
5. GENERAL INFORMATION
5.1. Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
International
Contact addresses can be found on the final pages of the
printed operating instructions.
And also on the internet at: www.burkert.com
5.2. Warranty
The warranty is only valid if the solenoid valve Type 6013 is
used as authorized in accordance with the specified appli-
cation conditions.
5.3. Information on the internet
The operating instructions and data sheets for Type 6013 can
be found on the Internet at: www.burkert.com
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11
6. SYSTEM DESCRIPTION
6.1. General description
The direct-acting solenoid valve Type 6013 is available in
two designs.
Type 6013 is used for the blocking, dosing, filling and
venting of neutral gaseous and liquid media.
Type 6013A is used for the blocking, dosing, filling and
venting and particularly for analysis technology.
The modular designed valve can be installed individually or
in a block on the multiple manifold.
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Type 6013

12
7. TECHNICAL DATA
7.1. Conformity
In accordance with the EC Declaration of conformity, the
solenoid valve Type 6013 is compliant with the EC Directives.
7.2. Standards
Conformity with the EC Directives is verified by the fol-
lowing standards.
EN 60079-0, EN 60079-7, EN 60079-18, EN 61241-0,
EN 61241-1, EN 13463-1
7.3. Operating conditions
WARNING!
Heat sources and temperature fluctuations may
cause malfunctions or leaks.
• If the device is used outdoors, do not expose it unpro-
tected to the weather conditions.
• Avoid heat sources which may cause the allowable
temperature range to be exceeded.
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13
Ambient temperature: -10 – +55 °C
Medium temperature:
FKM -10 – +100 °C (PA coil)
-10 – +120 °C (Epoxid coil)
PTFE/Graphite -10 – +180 °C
CFB
FKM -10 – +100 °C (AC)
-10 – +120 °C (DC)
Media: neutral gaseous and liquid media
(e.g. compressed air, Water, Hydraulic
fluid, technical Vacuum), which do not
attack body and sealing materials (see
table of resistance)
Viscosity: max. 21 mm²/s
Protection class: IP65 in accordance with EN 60529 with
cable plug
7.4. Mechanical data
Dimensions See data sheet
Body material Type 6013: Brass,
Stainless steel 1.4305
Type 6013A: Brass,
Stainless steel 1.4305
Sealing material FKM, PTFE/Graphite
EPDM on request
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14
7.5. Fluidic data
Circuit functions
A
(NC)
1 (P)
2 (A)
2/2-way valve, direct-acting,
closed in rest position
B
(NO)
1 (P)
2 (B)
2/2-way valve, direct-acting,
open in rest position
Tab. 1: Circuit functions
Pressure range see type label
Line connectors Type 6013: G1/8, G1/4, G3/8,
Flange
Type 6013A: G1/8, G1/4
Note the information specified on the type label for
voltage, type of current, and pressure.
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15
7.6. Type label (example)
Ident. no.
Voltage/Frequency output
Nominal connection pressure
Type
Circuit function
Orifice
Sealing material
Body material
6013 A 2,0 FKM MS
Made in Germany
CE
00450000 WXXXX
24V 50Hz 7W
G1/8 PN 0-10 bar
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Type 6013

16
7.7. Electrical data
Connections: DIN EN 175301-803 Form A
for cable plug Type 2508
Supply voltage:
Type 6013 24 V DC ± 10 % -
max. residual ripple 10%
24 V / 50 Hz, 230 V / 50 Hz
Type 6013A 24 V DC ± 10 % -
max. residual ripple 10%
230 V / 50 Hz
Voltage tolerance: ± 10%
Nominal output:
CFA 8 W (5 W, 10 W)
CFB AC 7 W (9 W)
DC 8 W
Impulse version DC 7 W
Nominal operating mode: 100% continuous operation
for block installation 5 W continuous operation
on request
8 W intermittent operation 60%
(30 min)
Note the information specified on the type label for
voltage, type of current, and pressure.
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17
8. INSTALLATION
8.1. Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the
pressure and vent the lines.
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power
supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
WARNING!
Risk of injury from improper installation!
• Installation may be carried out by authorized techni-
cians only and with the appropriate tools!
Risk of injury from unintentional activation of the
system and an uncontrolled restart!
• Secure system from unintentional activation.
• Following installation, ensure a controlled restart.
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18
8.2. Fluid installation
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pres-
sure and vent the lines.
Installation position: any, actuator preferably upwards.
Procedure:
→Before installation, clean any possible dirt off the pipe-
lines and flange connections.
→If required, install a dirt trap to prevent malfunctions.
Mesh size:
0.2 – 0.4 mm
Pay attention to the flow direction of the valve.
from 1(P) → 2(A) (CFA) or
from 1(P) → 2(B) (CFB)
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19
Valve with threaded connection:
→Use PTFE tape as sealing material
NOTE!
Caution risk of breakage!
• Do not use the coil as a lifting arm.
→Hold the device with a suitable
tool (Open-end wrench) on the
body and screw into the pipeline.
Valve with flanged connection:
→Remove the cover plate.
→Loosen the nut on the coil and remove coil.
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Type 6013

20
Seal
Nut
Coil
Cover plate
Manifold
WARNING!
Danger – escaping medium!
Leaking connections if seals not seated properly, if man-
ifold uneven or if surface quality of the manifold inadequate.
• Make certain the seals included with delivery are properly
seated in the valve.
• Ensure that the manifold is even.
• Ensure that the surface quality of the manifold is adequate.
→Insert the seal into the body.
→Screw the body onto the manifold
(Tightening torque: max. 1.5 Nm).
→Attach the coil and screw on the nut
(Tightening torque: max. 5 Nm).
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8.3. Connection of the cable plug
WARNING!
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power
supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
If the protective conductor contact between the coil and
body is missing, there is danger of electrical shock!
• Always connect protective conductor.
• Check electrical continuity between coil and body.
Seal max. 1 Nm
Type 2508
Note the voltage and current type as specified on
the type label.
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22
Control of pulse version
Correct polarity is essential to ensure that the
device functions: Note identification on the upper
side of the coil.
Pulse duration at least 50 ms.
switch ON +
+ switch OFF
Terminal 1
Terminal 2
Protective conductor connection
Polarity Specifications Terminal
connections
- Switch ON + Valve (P seat)
will be opened
(+) on terminal 2,
(–) on terminal 1
+ Switch OFF - Valve (P seat)
will be closed
(+) on terminal 1,
(–) on terminal 2
Tab. 2: Control of pulse version
Use only device socket without electrical wiring for
pulse versions.
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23
8.4. Rotation of coil
WARNING!
Electric shock
If the protective conductor contact between the coil and
body is missing, there is danger of electrical shock!
• Check protective conductor contact after installing the
coil.
Overheating, Risk of fire
Connection of the coil without pre-assembled valve will
result in overheating and destroy the coil.
• Connect the coil with assembled valve only.
Nut
max. 5 Nm
O-ring
Fitting
The coil can be turned by
4 x 90° (for block instal-
lation only 2 x 180°).
→Loosen nut
→Turn coil
→Tighten nut with
suitable tool
(Open-end wrench)
(max. 5 Nm).
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Type 6013

24
9. MAINTENANCE,
TROUBLESHOOTING
9.1. Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pres-
sure and vent the lines.
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power
supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
Risk of burns/Risk of fire if used continuously
through hot device surface!
• Keep the device away from highly flammable sub-
stances and media and do not touch with bare hands.
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25
WARNING!
Risk of injury from improper maintenance!
• Maintenance may be carried out by authorized techni-
cians only and with the appropriate tools!
Risk of injury from unintentional activation of the
system and an uncontrolled restart!
• Secure system from unintentional activation.
• Following maintenance, ensure a controlled restart.
9.2. Malfunctions
If malfunctions occur, check
→the line connectors
→the operating pressure
→the power supply and valve control
If the valve still does not switch, please contact your
Bürkert Service.
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26
10. DISASSEMBLY
10.1. Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
• Before loosening the lines and valves, turn off the pres-
sure and vent the lines.
Risk of injury due to electrical shock!
• Before reaching into the system, switch off the power
supply and secure to prevent reactivation!
• Observe applicable accident prevention and safety
regulations for electrical equipment!
WARNING!
Risk of injury from improper disassembly!
• Disassembly may be carried out by authorized techni-
cians only and with the appropriate tools!
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27
10.2. Disassembly
→Turn off the pressure and vent the lines.
→Switch off the power supply.
→Loosen the cable plug.
Valve with threaded connection:
→Hold the device with a suitable tool (Open-end wrench)
on the body and screw off the pipeline.
Valve with flanged connection:
→Loosen the nut on the coil and remove coil.
→Loosen the body from the manifold
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Type 6013

28
11. SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect
parts!
Incorrect accessories and unsuitable spare parts may
cause injuries and damage the device and the sur-
rounding area.
• Use only original accessories and original spare parts
from Bürkert.
Fitting
Coil
Nut Coil and fitting can
be ordered com-
plete by quoting
the identification
number of the
device.
(see type label)
Wearing part set on
request.
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29
12. PACKAGING, TRANSPORT,
STORAGE, DISPOSAL
NOTE!
Transport damages!
Inadequately protected equipment may be damaged
during transport.
• During transportation protect the device against wet
and dirt in shock-resistant packaging.
• Avoid exceeding or dropping below the allowable
storage temperature.
Incorrect storage may damage the device.
• Store the device in a dry and dust-free location!
• Storage temperature: -40 - 80 °C.
Damage to the environment caused by device com-
ponents contaminated with media.
• Observe applicable regulations on disposal and the
environment.
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Type 6013

www.burkert.com
We reserve the right to make
technical changes without notice.
Technische Änderungen
vorbehalten.
Sous réserve de modifications
techniques.
© 2005 - 2011 Bürkert Werke GmbH
Operating Instructions 1104/19_EU-ml_00803465 / Original DE
Typ 6013
Magnetventil
2/2-Wege-Klein-Magnetventil
Bedienungsanleitung
Deutsch
32
1. DIE BEDIENUNGSANLEITUNG
Die Bedienungsanleitung beschreibt den gesamten Lebens-
zyklus des Geräts. Bewahren Sie diese Anleitung so auf, dass
sie für jeden Benutzer gut zugänglich ist und jedem neuen
Eigentümer des Geräts wieder zur Verfügung steht.
Die Bedienungsanleitung enthält wichtige Informa-
tionen zur Sicherheit!
Das Nichtbeachten dieser Hinweise kann zu gefährlichen
Situationen führen.
• Die Bedienungsanleitung muss gelesen und verstanden
werden.
deutsch
33
2. DARSTELLUNGSMITTEL
In dieser Anleitung werden folgende Darstellungsmittel
verwendet.
GEFAHR!
Warnt vor einer unmittelbaren Gefahr!
• Bei Nichtbeachtung sind Tod oder schwere Verletzun-
gen die Folge.
WARNUNG!
Warnt vor einer möglicherweise gefährlichen Situation!
• Bei Nichtbeachtung können schwere Verletzungen oder
Tod die Folge sein.
VORSICHT!
Warnt vor einer möglichen Gefährdung!
• Nichtbeachtung kann mittelschwere oder leichte Verlet-
zungen zur Folge haben.
HINWEIS!
Warnt vor Sachschäden!
Wichtige Tipps und Empfehlungen.
→markiert einen Arbeitsschritt den Sie ausführen müssen.
deutsch

34
3. BESTIMMUNGSGEMÄSSE
VERWENDUNG
Bei nicht bestimmungsgemäßem Einsatz des Mag-
netventils Typ 6013 können Gefahren für Personen,
Anlagen in der Umgebung und die Umwelt entstehen.
• Das Gerät ist zum Sperren, Dosieren, Füllen und Belüf-
ten von neutralen gasförmigen und flüssigen Medien
konzipiert.
• Für den Einsatz die in den Vertragsdokumenten und der
Bedienungsanleitung spezifizierten zulässigen Daten,
Betriebs- und Einsatzbedingungen beachten. Diese sind
im Kapitel „7. Technische Daten“ beschrieben.
• Das Gerät nur in Verbindung mit von Bürkert empfohle-
nen bzw. zugelassenen Fremdgeräten und -komponenten
einsetzen.
• Voraussetzungen für den sicheren und einwandfreien
Betrieb sind sachgemäßer Transport, sachgemäße
Lagerung und Installation sowie sorgfältige Bedienung
und Instandhaltung.
• Setzen Sie das Gerät nur bestimmungsgemäß ein.
deutsch
35
3.1. Beschränkungen
Beachten Sie bei der Ausfuhr des Systems/Gerätes gege-
benenfalls bestehende Beschränkungen.
3.2. Zulassungen
Die auf den Bürkert Typschildern aufgebrachte Zulas-
sungskennzeichnung bezieht sich auf die Bürkert Produkte.
e 1
03 5791
Geräte, die das Typgenehmigungszeichen tragen
müssen, wurden beim Kraftfahrtbundesamt unter der
Typgenehmigungsnummer
e1*72/245*2006/96*5791*00
genehmigt und werden mit dem gezeigten Typgenehmi-
gungszeichen in den Verkehr gebracht. Einen Auszug der
Typgenehmigung erhalten Sie unter der unten stehenden
Adresse.
Bürkert Werke GmbH
Zulassungsbeauftragter,
Christian-Bürkert-Str. 13-17,
D-74653 Ingelfingen
Weitere Angaben über die Zulassungen sind im Kapitel
„7.1. Konformität“ zu finden.
deutsch
36
3.3. Ex-Zulassung
Die EX-Zulassung ist nur gültig, wenn Sie die von Bürkert
zugelassenen Module und Komponenten so verwenden,
wie es in dieser Bedienungsanleitung beschrieben ist.
Die Elektronikmodule dürfen Sie nur in Kombination mit den
von Bürkert freigegebenen Pneumatikventiltypen einsetzen,
andernfalls erlischt die Ex-Zulassung!
Nehmen Sie unzulässige Veränderungen am System, den
Modulen oder Komponenten vor, erlischt die Ex-Zulassung
ebenfalls.
3.4. Vorhersehbarer Fehlgebrauch
• Speisen Sie in die Medienanschlüsse des Systems keine
aggressiven oder brennbaren Medien ein.
• Belasten Sie das Gehäuse nicht mechanisch (z.B. durch
Ablage von Gegenständen oder als Trittstufe).
• Nehmen Sie keine äußerlichen Veränderungen an den
Gerätegehäusen vor. Gehäuseteile und Schrauben nicht
lackieren.
deutsch
37
4. GRUNDLEGENDE
SICHERHEITSHINWEISE
Diese Sicherheitshinweise berücksichtigen keine
• Zufälligkeiten und Ereignisse, die bei Montage, Betrieb
und Wartung der Geräte auftreten können.
• ortsbezogenen Sicherheitsbestimmungen, für deren
Einhaltung, auch in Bezug auf das Montagepersonal, der
Betreiber verantwortlich ist.
Gefahr durch hohen Druck!
• Vor dem Lösen von Leitungen oder Ventilen den Druck
abschalten und Leitungen entlüften.
Gefahr durch elektrische Spannung!
• Vor Eingriffen in das Gerät oder die Anlage, Spannung
abschalten und vor Wiedereinschalten sichern!
• Die geltenden Unfallverhütungs- und Sicherheitsbe-
stimmungen für elektrische Geräte beachten!
Verbrennungsgefahr/Brandgefahr bei Dauerbetrieb
durch heiße Geräteoberfläche!
• Das Gerät von leicht brennbaren Stoffen und Medien
fernhalten und nicht mit bloßen Händen berühren.
deutsch
Type 6013