CAME F1024 User manual

AUTOMATION FOR SWING GATES
INSTALLATION MANUAL
FERNI SERIES
F1024

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Control board power supply: 230 A.C. 50/60Hz
Motor power supply: 24V D.C.
Max draw: 15A
Power: 180W
Opening time (90°): adjustableGear ratio: 1/709
Max. torque: 470 Nm
Duty Cycle: Intensive use
Protection Rating: IP54
Weight: 14 kg
Operating temperature
4.1 Gearmotor
This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and complies with current safety regulations.
Guaranteed 24 months if not tampered with.
The gearmotor is composed of two, cast aluminium half shells inside of which rest the gearmotor and endstops – with electro
blocking – and an endless screw, epicycloidal gear reduction system.
4 Description
2.1 Intended use
1 Legend of symbols
This symbol tells you to read the section with particular care.
This symbol tells you that the sections concern safety issues.
This symbol tells you what to say to the end-users.
2 Intended use and restrictions
The FERNI 24V operator is specifically engineered to automate residential and condominium swing gates, even under intensive
use.
The use of this product for purposes other than those described above and installation executed in a manner other than as instructed
in this technical manual are prohibited.
3 Reference Standards
“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”
2.2 Restrictions
4.2 Technical features
The company: CAME cancelli automatici is ISO 9001:2000 quality certified; is has also obtained the ISO 14001 environmental
safeguarding certification. CAME engineers and manufactures all of its products in Italy.
This product complies with the following standards: see declaration of compliance.
4.3 Description of parts 13
1) Base plate
2) Gearmotor assembly
3) Motor cover
4) semi-arm
2
#
#
Gate leaf width (m) 4.00 3.5 3.00 *2.5 2.5
Gate leaf weight (kg) 400 450 500 600 800
Lengt of gate wings: up to 4 metres. Max. angle of gate wing when open: 90°.
*Whenever the shutter is over 2,5 m., it needs an
electrical lock.
4

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
4.4 Overall dimensions
Measurements in mm
Before installing, do the following:
• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts;
• Make sure the path of the electrical cables complies with the command and safety instructions;
• That there is a (soundly secured to the ground) mechanical stop to prevent the gate leaf/gearmotor from over extending .
• You may perform internal back up circuit connections, provided you use additional insulation when compared to the other
internal live parts;
• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical
damage.
Installation must be carried out by expert qualified personnel and in full compliance with current regulations.
5 Installation
5.1 Preliminary checks
Pillar
Gate leaf
End stop
182
340
168
* If distance B is 0 to 300 mm, distance A
must be at least 110 mm
If distance B is 300 to 380 mm, distance A
must be at least 150 mm
450
400
350
*A
*B
80
Hinge

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
5.2 Tools and materials
Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance
with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.
N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the
actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw
and distances.
5.3 Cable list and minimum thickness
Connections Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m
Control panel power supply 230V 2F
FROR CEI
20-22
CEI EN
50267-2-1
3G x 1,5 mm23G x 2,5 mm23G x 4 mm2
Flashing light 230V 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2
Photocell transmitters 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2
Photocell receivers 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2
24V Accessories power supply 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2
Command buttons 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2
Endstop 3 x 0,5 mm23 x 1 mm23 x 1,5 mm2
Encoder plug 2402C 22AWG max. 30 m
Antenna connection RG58 max. 50 m
5.4 Standard installation
5 - Flashing light
6 - Selector switch
7 - Photocells
8 - Electric lock
1 - Operator
2 - Control panel
3 - Radio receiver
4 - Antenna

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
5.5 Mounting
- secure the base plate to the pillar using ø8 screws and ø14 moulded inserts making sure the minimum distance of 150mm
from the ground is met.
- Secure the A bracket (using ø8 screws or by welding) to the gate leaf making sure the 450mm and 19mm distances measu-
rements and are met.
Pillar
Bracket “A”
Ø 8 mm
Ø 8 mm
Ø 14 mm
Front view
150 mm
450 mm
19 mm
M 8
M 8 x 110
- Insert the gearmotor into the base plate and secure it using the two supplied M8x110 screws and M8 nuts.

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
Fig. 2
- Insert the straight semi-arm into the motor shaft. Apply the flared washer, the M6x20 screw and lock the semi-arm using the two
grub screws.
Join and secure the two arms using the washer and M8x16 screw. Release the motor (see p. 7) and secure the curved semi-arm to the
“A” bracket using the M12X50 screw and the M12 nut making sure it runs freely. For right-hand application see fig. 2.

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
5.8 Manually releasing the motor
5.7 Adjusting the closing and opening-speed brake microswitches
Opening: release the gearmotor and lead the gate leaf 500 mm from the fully open position. Turn the upper cam until the microswitch
is inserted and tighten the screw found on the cam.
Closing: release the gearmotor and lead the gate leaf 500 mm from the fully closed position. Turn the lower cam until the microswitch
is inserted and tighten the screw found on the cam.
Lower cam
When performing the next, required, electronic adjustment of the closing space, please consult the technical documentation of the
installed CAME control panel.
Upper cam
Microswitch
In the event of power outages or breakdowns, release the gear-
motor using the apposite handle.
ø 3,9x13
Once finished with mounting, electrical connections and adju-
stments, lock the motor back into place and replace the cover
securing it with the 4 issued screws.
- Carry out when motor is not in operation
Release
Lock
Handle

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
5.9 Connecting to the ZL19N control panel
6 Safety instructions
This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The
manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.
Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in
motion.
Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.
Important safety instructions
Do not allow children to play or loiter within the opening/closing arc of the operator. Keep remote controls and any other command
device out the reach of children, to prevent operator from being activated by accident.
In the event of anomalous behaviour, stop using the operator immediately.
Danger of crushing
hands
Danger of crushing
feet
Danger! High
voltage
No transit during
operation
N M F Fa Rc R
M -N
Connecting the motor
F -Fa
Opening endstop microswitch
R -Rc
Closing-speed brake microswitch
Motor 1: C-Rc1-Fa1-C-M1-N1
Motor 2: C-Rc2-Fa2-C-M2-N2
ZL19N
Motor terminals
Control panel terminal board

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
7.1 Maintenance
Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check
that the safety devices work properly; remove any obstructions.
We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.
To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts
the motion or stops, the photocells are working properly.
This is the only maintenance procedure to be carried out with the power source connected.
Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement.
To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the devices.
In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.
Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.
MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES
The gate will not
open nor close
• There is no power
• The gearmotor is released
• The transmitter’s batteries are run down
• The transmitter is broken
• The stop button is either stuck or broken
• The opening/closing button or the key selector are stuck
• Check that the power is up
• Call assistance
• Replace batteries
• Call assistance
• Call assistance
• Call assistance
The gate opens but
will not close
• The photocells are engaged • Check that photocells are
clean and in good working order
• Call assistance
The flasher does not
work
• The bulb is burnt • Call assistance
7.2 Trouble shooting
7 Maintenance

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The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.
7.3 Extra-ordinary maintenance
Installer’s stamp Operator name
Date of job
Technician’s signature
Requester’s signature
Job performed________________________________________________________________________________________
_____________________________________________________________________________________________
The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specia-
lised firms.
N.B.: Any extraordinary maintenance must be performed by specialised technicians.
Installer’s stamp Operator name
Date of job
Technician’s signature
Requester’s signature
Job performed________________________________________________________________________________________
_____________________________________________________________________________________________
Installer’s stamp Operator name
Date of job
Technician’s signature
Requester’s signature
Job performed________________________________________________________________________________________
______________________________________________________________________________________________
Extra-ordinary maintenance log
Date Notes Signature
Periodic maintenance log for end-user (every 6 moths)