CAME FROG series User manual

FROG KIT
CAME UNITED KINGDOM LTD
ORCHARD PARK INDUSTRIAL ESTATE
TOWN STREET, SANDIACRE,
NOTTINGHAM, NG10 5BP
TEL: [phone]
FAX: [phone]
INTERNET - www.came k.com
E-MAIL - enq iries@came k.com
TECHNICAL
HELPLINE
0115 921 0430
Installation Instructions
for a “Single” gate...
THE FROG-S KIT CONSISTS OF:
1 X UNDERGROUND FOUNDATION CASINGS
1 X UNDERGROUND GATE MOTORS
1 X CONTROL PANEL
1 X RADIO FREQUENCY CARD
1 X TUNED ANTENNA
2 X REMOTE CONTROL TRANSMITTERS
1 X PAIR SAFETY BEAMS
0115 921 0430

THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL
A FROG UNDERGROUND GATE KIT TO A SINGLE GATE.
PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS
CAREFULLY BEFORE STARTING ANY WORK.
UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE.
FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.
INTRODUCTION

INSTALLATION INSTRUCTIONS
CONTENTS
1) Stage 1:- Civil & Mechanical Section Page
1.1 INSTALLATION OF THE FOUNDATION 3
1.2 BASIC CABLE LAYOUT 4
1.3 LOW VOLTAGE CABLE LAYOUT 4
1.4 INSTALLING THE MOTOR 5
1.5 HANGING THE GATE 5
1.6 FITTING THE GATE LOCK 6
) Stage :- Wiring & Electrical
2.1 FITTING THE CONTROL PANEL IN THE CASING
2.2 WIRING THE MOTOR 9
2.3 WIRING IN THE SAFETY PHOTOCELLS 10
2.4 INSERTING THE RADIO FREQUENCY CARD 10
2.5 WIRING IN THE TUNED ANTENNA 11
2.6 CODING THE REMOTE CONTROLS 11
2.7 POWERING UP THE CONTROL PANEL 11
3) Stage 3:- Commissioning the Control Panel
3.1 INITIAL WIRING & CONTROL PANEL SETUP 13
3.2 OPENING & CLOSING THE GATE 14
3.3 CONTROL PANEL ADJUSTMENTS 15
3.4 AUTOMATIC CLOSE & SAFETY PHOTOCELLS 16
3.5 PROGRAMMING THE REMOTE CONTROLS TO THE
CONTROL PANEL 17
4) Troubleshooting Guide 19
5) Technical Information 20
5.1 TECHNICAL SPECIFICATIONS 21
5.2 CASING DIMENSIONS 21
5.3 OPERATING LIMITS 21
5.4 MOTOR TORQUE SETTINGS 22
5.5 ZA5 CONTROL PANEL DESCRIPTION 23
5.6 ZA5 WIRING DIAGRAM 25
5.7 CONTROL PANEL ADJUSTMENTS 26
5. ELECTRICAL CONNECTIONS 27
5.9 DIPSWITCH FUNCTIONS 29
5.10 RE-HANDING THE MOTOR 30
6) Contact Information
“TIME MARCHES ON BUT CAME AUTOMATION EQUIPMENT STANDS THE TEST OF TIME...”

67mm
3mm
160mm
100mm 60mm
DUCTINGFOR
MOTORWIRES
HEEL OF CASINGSOAK AWAY
3
STAGE 1
CIVIL & MECHANICAL SECTION
1.1 - Installation of Foundation Casing
THE UNDERGROUND CASING SHOULD BE CONCRETED IN THE GROUND. THE
CASING SHOULD HAVE ADEQUATE DRAINAGE TO A SUITABLE SOAK AWAY.
WHEN INSTALLING THE FOUNDATION CASING AS A GUIDE ALLOW APPROXI-
MATELY 100mm AROUND THE CASING AND 100MM UNDERNEATH THE CASTING
FOR CONCRETE.
Fig 1
WHEN SETTING THE CASING IN PLACE ENSURE THAT THE TOP HINGE PIN IS PLUMB IN
LINE WITH THE HINGE PIVOT IN THE CASING. THE CENTRE OF PIVOT IS 65mm
STANDOFF FROM THE BACK OF THE CASING. THE CASING SHOULD BE SET PERFECTLY
SQUARE AND LEVEL AND PROTRUDING APPROXIMATELY 3MM FROM GROUND LEVEL.
WHEN CONCRETING THE CASING IN PLACE, ENSURE THAT THE HEEL OF THE CASING
IS PACKED WITH CONCRETE AS THIS WHERE ALL OF THE WEIGHT OF THE GATE WILL
SIT. ALLOW AT LEAST TWO DAYS FOR THE CONCRETE TO GO OFF.
Fig 2
67mm
3mm
160mm
100mm 60mm

1. - Basic Cable Layout
THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR
A SINGLE MOTOR.
THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LIVE AND
PROTECTED IN ACCORDANCE WITH THE 16TH EDITION ELECTRICAL
REGULATIONS. THE SUPPLY SHOULD BE RATED AT A MINIMUM OF 6 AMPS.
WHEN INSTALLING WIRES OUTDOORS THE CABLE APPROACH TO ALL
DEVICES MUST BE FROM BELOW TO CREATE A “DRIP-LOOP” AND THEREBY
AVOID UNNECCESSARY WATER INGRESS.
4
1.3 - Low Voltage Cable Layout
WHEN INSTALLING LOW VOLTAGE CABLE AROUND THE GATEWAY IT IS ADVISED TO PUT ALL LOW
VOLTAGE CABLE IN EITHER DUCTING OR ALKATHENE PIPING. ALL CABLE JOINTING SHOULD BE
CARRIED OUT ABOVE GROUND.
ALL CAME ACCESSORIES CAN BE WIRED IN 0.2mm STRANDED LOW VOLTAGE CABLE
(BURGLAR ALARM TYPE). TUNED ANTENNA SHOULD BE WIRED WITH COAXIAL CABLE.
CONTROL
HOUSING
PANEL JOINT BOX
240V A.C.
3 CORE
SWA 1.5mm
MOTOR CABLE IN DUCTING
Fig 3
TUNED ANTENNA
CONTROL PANEL
HOUSING
COAX CABLE
DOC E SAFETY
BEAMS
8mm CORE 0.2mm
STRANDED TO ALL
SAFETY BEAMS
Fig 4

90°
5
1.4 - Installing the Motors
INSERT THE MOTORS ONTO THE STUDS IN THE CASING. IF THE GATES
ARE HUNG BETWEEN THE POSTS AND THE GATES OPEN INWARDS THE
MOTORS NEED TO BE POINTING INTO THE PROPERTY.
BEFORE ATTACHING THE GATE ENSURE THAT THE GATE PIVOT POINT IS
ADEQUATELY GREASED.
WHEN HANGING THE GATE ENSURE THAT IT IS SQUARE AND LEVEL
BEFORE WELDING THE GATE TO THE FROG SHOE. WHEN WELDING THE
GATE TO THE FROG SHOE DO NOT WELD OVER THE THREADED HOLES IN
THE SHOE.
WHEN HANGING A WOODEN GATE IT IS NECCESSARY TO CREATE A
U-SHAPED CARRYING SHOE IN MILD STEEL WHICH CAN BE WELDED TO
THE TOP SURFACE OF THE FROG SHOE. THEN THE WOODEN GATE CAN BE
BOLTED INTO POSITION WITH THE U-SHAPED CARRYING SHOE
CLAMPING TO THE BOTTOM OF THE GATE.
1.5 - Hanging the Gate
IF THE GATES ARE HUNG ON THE BACK OF THE POSTS THE MOTORS NEED
TO BE POINTING TOWARDS THE OTHER POST.
Fig 5
90°
MOTOR STOP
ADJUSTERS
BACKSTOP
A BACKSTOP AND
GATE CLOSING
STOPS ARE ALWAYS
ADVISED
CLOSING
STOP

6
1.6 - Fitting the Gate Lock
Secure the unlocking device to the FROG shoe with the 4 allen bolts provided.
To release the gate, raise the protective cap, insert the three sided key and turn it to activate the
mechanism. Simultaneously push and/or pull the gate. Remove the key and replace the protective cap.
To re-engage the gate, reposition the gate and the mechanism will automatically engage it.
Fig.
1
Fig.
2
Unloc
king
c
king
c
Fig.
3

7
BEFORE STARTING STAGE - Wiring & Electrical
PLEASE CHECK THAT YOU HAVE CORRECTLY:
Ref Page
1. INSTALLED THE FOUNDATION CASING 1.1 3
. PREPARED THE CABLING CORRECTLY 1. 4
1.3 4
3. INSTALLED THE MOTOR CORRECTLY 1.4 5
4. HUNG THE GATE CORRECTLY 1.5 5
5. CHECKED THE MANUAL RELEASE
SYSTEM 1.6 6
NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO
BEGIN STAGE OF YOUR FROG AUTOMATION KIT
INSTALLATION
END OF INSTALLATION
STAGE 1

STAGE - WIRING & ELECTRICAL
.1 - Fitting the Control Panel in the Casing
8
Screws
Screw positioning holes
Green connector point
Fastening screws
Securely fasten the control panel PCB to the
casing with the screws supplied.
Plug the green connector from the transformer to
the PCB ensuring that it connects the correct way.
NB FROG Series Motors: connect the black wires
coming out of the board to one capacitor.

9
. - Wiring the Motor
THE FROG MOTOR ALWAYS COMES PREWIRED AND THE CONNECTIONS TO
THE MOTOR SHOULD BE MADE IN THE JUNCTION BOXES AT THE BASE OF
THE GATE POST (I.E OUT OF THE GROUND OR FOUNDATION CASING) AS
SHOWN IN FIG 3.
UNDER NO CIRCUMSTANCES MUST THE MOTOR BE DISCONNECTED FROM
THE GEARBOX AS THIS WILL INVALIDATE THE WARRANTY.
WHEN CONNECTING THE MOTOR TO THE CONTROL PANEL THE BLUE WIRE
ON THE MOTOR IS THE COMMON WIRE AND IS ALWAYS TO THE “W” ON
THE TERMINAL STRIP IN THE CONTROL PANEL. THE BROWN AND BLACK
WIRES ARE THE MOTOR DIRECTIONS AND ARE CONNECTED TO “X+Y” FOR
MOTOR 2. MOTOR 2 IS ALWAYS USED FOR SINGLE GATE
INSTALLATIONS.
ENSURE THAT THE MOTOR IS ADEQUATELY EARTHED.
Fig 7
U V W
MOTOR
EARTH
L1 L2 U V W E1 ES 10 11 1 2 3 5 7 C1