Canon iR1018 Operating and maintenance manual

Sep 22 2006
Installation Procedure
iR1018/1019/1022/1023 Series

Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, in-
stallation, maintenance, and repair of products. This manual covers all localities where the prod-
ucts are sold. For this reason, there may be information in this manual that does not apply to
your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or
changes in products. When changes occur in applicable products or in the contents of this manual,
Canon will release technical information as the need arises. In the event of major changes in the
contents of this manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent
with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the
individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in ques-
tion.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Memo
REF.

Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the rela-
tionship between electrical and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accom-
panies the symbol , the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front
door, and closing the delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal
is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in
the field. Therefore, the operations of the microprocessors used in the machines are not
discussed: they are explained in terms of from sensors to the input of the DC controller PCB
and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product im-
provement or other purposes, and major changes will be communicated in the form of Service
Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate
faults in the machine."

Contents
Contents
Chapter 1 Installation Procedure
1.1 Installing the Card Reader................................................................................................................................. 2
1.1.1Points to Note ................................................................................................................................................ 2
1.1.2Checking the Contents................................................................................................................................. 2
1.1.3Installation Procedure .................................................................................................................................. 4
1.1.4Registering the Card IDs ........................................................................................................................... 10

Contents

Chapter 1 Installation
Procedure

Chapter 1
2
1.1 Installing the Card
Reader
1.1.1 Points to Note 0013-4619
/ / / / iR1018 / iR1018J / / iR1022A / iR1022F /
iR1022i / iR1022iF /
When installing the card reader, the card reader at-
tachment-D2 is required.
1.1.2 Checking the Con-
tents 0013-4620
/ / / / iR1018 / iR1018J / / iR1022A / iR1022F /
iR1022i / iR1022iF /
<Card reader-E1>
F-1-1
The TP screw (M3x12) and toothed washer are not
used.
<Card reader attachment-D2>
F-1-2
[1] Card reader-E1 1 pc.
[2] TP screw (M3x12) 1 pc.
[1]
[2] [3]
[4]
[3] Toothed washer 1 pc.
[4] Repeating harness A 1 pc.
[1] Card reader mount 1 pc.
[2] Card reader cover 1 pc.
[3] Harness cover (base + lid) 3 pcs.
[4] Repeating harness B 1 pc.
[5] Edge saddle 1 pc.
[6] TP screw 2 pcs.
[7] Binding screw (M4x6) 4 pcs.
[8] Reuse band 1 pc.
[9] Cord retainer 1 pc.
[1]
[4]
[5]
[7]
[6]
[9]
[8]
[2]
[3]

Chapter 1
3
The haeness cover (base+lid) and repeating haerness ,
and binding screw (M4x6) are not used.

Chapter 1
4
1.1.3 Installation Proce-
dure 0013-4622
/ / / / iR1018 / iR1018J / / iR1022A / iR1022F /
iR1022i / iR1022iF /
1. Preparations for main body
1) Turn off the main power switch of the host machine
and disconnect the power plug from the outlet.
2) To release the hooks at the back of the machine,
move the machine backward until the hooks are
about 10 cm away from the edge of the desk and so
on.
3) Remove the screw [1].
4) Release the three claws[2] at the right and the three
claws [3] at the top.
5) Release the two claws [4] at the bottom, and then
detach the rear cover [5].
F-1-3
6) To release the hooks at the lower right of the ma-
chine, float the right side of the machine about 5 cm
above the edge of the desk and so on.
7) Release the two claws [1] at the rear back of the
right cover.
8) Using a flathead screwdriver, release the three
claws [2] at the top of the right cover.
F-1-4
9) Remove the claw [1] at the front, and then release
the two hooks [2] using a flathead screwdriver.
10) Remove right cover [4] in the direction of the ar-
row, and then detach the righy cover [4] by releas-
[5][1]
[4]
[2]
[3]
[1]
[2]

Chapter 1
5
ing the three hooks [3] at the bottom.
F-1-5
11) Using a nipper, remove the precut portion [1] of
the right cover as shown below.
F-1-6
Smooth the edges of the interface cable hole so that
the canle is not damaged.
12) Attach the right cover.
2. Installation of a card reader
1) Remove the screw [1] from the card reader.
F-1-7
[3]
[4]
[2]
[1]
[1]
[1]

Chapter 1
6
MEMO:
The removed screw will be used later.
2) Remove the screw [1] securing the ground cable,
and then separate the card reader [3] from the card
reader mount [2].
F-1-8
When removing the harness [1] through the opening
in the card reader mount, take care not to cut or dam-
age it.
F-1-9
MEMO:
The removed card reader mount is no longer neces-
sary.
3) Insert the card reader [2] harness and ground cable
into the hole in the supplied card reader mount [1].
Using the screw [3] removed in step 1) of "2. Instal-
lation of the card reader", secure the card reader to
the card reader mount.
When inserting the card reader [2] harness and ground
cable into the hole in the supplied card reader mount
[1], take care not to cut or damage them.
F-1-10
4) Using the supplied binding screw (M4x6) [1], con-
nect the ground cable [2] to the reader mount. At-
tach the supplied edge saddle [3] to the card reader
mount.
F-1-11
5) Attach the supplied cord retainer [1] at the position
about 4 cm (A) away from the connector (with a
protective cover) of the supplied repeating harness
A. Cut out the excessive portion of the band.
[2]
[1]
[3]
[1]
[1]
[3]
[2]
[1]
[3]
[2]

Chapter 1
7
F-1-12
6) Connect the connector [1] of the supplied repeating
harness A to the connector [2] on the card reader.
Using the supplied binding screw (M4x6), secure
the repeating harness A clamp [4]. Disconnect the
shorting connector [5].
If the shorting connector [5] is not disconnected, a
malfunction or error can result. Therefore, the short-
ing connector must be disconnected.
MEMO:
The removed shorting connector is no longer neces-
sary.
F-1-13
7) Secure the repeating harness A [1] with the wire
saddle [2].
F-1-14
8) Remove the two blind cover [1] from the reader left
cover.
F-1-15
9) Using the two supplied TP screws (M4x16) [1], at-
tach the card reader to the reader.
10) Route the repeating harness B [2] in the hole [3]
of the right cover.
F-1-16
A
[2]
[1]
[2]
[3]
[4]
[1]
[5]
[2]
[1]
[1]
[1]
[3]
[2]

Chapter 1
8
When tightening the screws, take care not to damage
the repeating harness A.
11) Slide the card reader cover [1] to attach it to the
card reader mount.
F-1-17
Route the repeating wire A [1] as shown below.
F-1-18
12) Using the supplied binding screw (M4x6)[1], se-
cure the card reader cover [2].
F-1-19
13) Connect the connector of the repeating harness A
[1] to the connector J317 [2] on the image processor
PCB.
F-1-20
14) Form the repeating harness A [1] into four loops
with a diameter of about 4 cm (B), and then bind
them with the supplied reuse band [2]. Cut out the
excessive portion of the band.
F-1-21
15) Route the bound repeating harness [1] as shown,
and secure the reuse band [2] to the host machine.
[1]
[1]
[1]
[2]
[2]
[1]
[1]
[2]
B

Chapter 1
9
F-1-22
The shaft of the reader motor [3] is rotating above the
repeating harness A. To prevent the relay harness
from being damaged, be sure to bind it up.
16) Attach the rear cover.
[1]
[2]
[3]

Chapter 1
10
1.1.4 Registering the
Card IDs 0013-4623
/ / / / iR1018 / iR1018J / / iR1022A / iR1022F /
iR1022i / iR1022iF /
After installing the card reader-E1, register the card
numbers to be used in the service mode of the iR body.
If they are not registered, cards will not be recognized
when inserted.
1) Plug the power cord into the outlet, and then turn on
the main power switch.
2) Press the following keys to display the service
mode screen:
Additional Functions Key > 2 Key > 8 Key > Addi-
tional Functions Key
3) Select "# ACC" using the + and - key, and then
press the OK key.
4) Select "CARD" using the + and - key, and then
press the OK key.
5) Specify the first ID number of the card ID numbers
to be registered, and then press the OK key.
Sequential Card ID numbers of 100 cards(*) are au-
tomatically registered in the department ID, starting
with the specified card ID number.
* Flash ROM 32MB model or When an optional
ROM is added, card ID numbers of 1000 cards are
registered.
6) Press the Additional Functions key to enter the user
mode.
7) Select "SYSTEM SETTINGS" using the + and -
key, and then press the OK key.
8) Select "MANAGE DEPT. ID" using the + and -
key, and then press the OK key.
9) Select "ON" using the + and - key, and then press
the OK key.
10) Turn main power switch off and on again. Check
that "INSERT CARD" appears.

Sep 22 2006