CDI CD52 Bandit User manual

1801 North Juniper Avenue
Broken Arrow, Oklahoma 74012 U.S.A.
[phone] worldwide
www.pigging.com
[email protected]
CD52 Bandit
Non-Intrusive Pig Passage Signaler
(ATEX-IECEx and UKCA Cercaon)
USER GUIDE

Page 2 of 52
CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
Informaon in this document is subject to change without noce and
applies only to the version of soware, hardware, or rmware described
on the tle page.
The soware, hardware, and rmware described in this document are
designed, manufactured and wrien by CDI. The soware and rmware
© 1999–2021 CDI with all rights reserved.
The CD52 product is covered under United States Patent No. 6,489,771 B1
The TRAXALL family of transmiers is covered under United States
Patent No. 9172406.
This document © 1999-2021 CDI. All rights reserved.
Document Number 89-03-0066-00
Revision 17 AUG 2021
TAG FOR CD52 BANDIT 81-05-0080 (STANDARD)

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
Page 3 of 52
NOTE
Pages 11-18 are controlled as copies of document
89-17-0025-00 Rev A released under ECR 01111801.
WARNING
Any operaon involving work on pipelines containing gases or liquids
under pressure is potenally hazardous. It is necessary, therefore, to
follow correct procedures in the use of this equipment to maintain
a safe working environment.
No person should use this equipment unless fully aware of potenal
hazards of working with pressurized pipelines and trained in the
procedures stated in this manual.
The purchaser of this equipment is responsible for the training
and competence of operators and the manner in which it is used.
Contact CDI immediately should any diculty arise
in the use of this equipment.
WARNING
Field repair of amepath-related components of these units
is not authorized

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CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
WARNING
Always use cauon when opening any CDI transmier
that has been in a pressurized environment.
It is possible for pressurized liquid or gas to leak into a transmier
and remain there even aer the transmier has been removed from
the pipeline.
Always point the transmier away from yourself or others when
opening a cover or end cap.

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
Page 5 of 52
CONTENTS
INTRODUCTION ..................................................................................6
SETUP AND OPERATION...................................................................11
Power Opons ..................................................................................11
Power Conguraon Chart ...............................................................12
Baery Installaon ...........................................................................13
User Board Jumper Sengs .............................................................17
24 VDC and SCADA Connecons ......................................................19
User Interface ...................................................................................24
INSTALLATION ...................................................................................33
Standard and Stainless Steel Units ...................................................33
Armored Flex Cable Units .................................................................37
OPTIONAL EQUIPMENT ...................................................................38
Remote Indicator System (RIS) .........................................................38
Pipeline Banding Kits ........................................................................38
Cathodic Protecon Base Mounng ................................................38
Heater...............................................................................................38
Heat Risers........................................................................................38
Sunshade ..........................................................................................39
LineStat.............................................................................................39
WARRANTY........................................................................................40
SERVICE AND MAINTENANCE..........................................................42
GENERAL ARRANGEMENT DRAWINGS...........................................42
SYSTEM SPECIFICATIONS .................................................................50
PIG MAGNET MOUNTING................................................................52
ABOUT CDI ........................................................................................53

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CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
INTRODUCTION
*Contact CDI for customer-specied length
**CD52 Portable models are baery powered only and have no juncon
***Oponal conguraon for SCADA network communicaon (see next page)
INTRODUCTION
The CD52 Bandit is a computerized electronic device for non-intrusive
detecon of pipeline pigs equipped with either a permanent magnet or
22 Hz electromagnec transmier.
The Bandit accomplishes this by a proprietary and patented magnec eld
antenna array located in its base and aached to (or near) the pipeline.
This antenna array signals an on-board computer if and when a pig
passage has occurred.
When a pig passage is detected, the me and date of passage are recorded
into the on-board memory of the Bandit and displayed on an LCD screen.
In addion to the most recent pig passage me and date, the Bandit
remembers the dates and mes of the previous nine pig passages as well.
An operator may quickly and easily retrieve the dates and mes of the 10
most recent pig passages via the Bandit’s user interface.
The CD52 Bandit is available in several conguraons:
• Rigid stalk extension-mounted (“standard”)
• Extended ex-cable*
• Extended pipe*
• Portable**
• Flex-cable, extended-pipe, and portable
• 4-20mA Current Loop Interface***
24 VDC,
SCADA JUNCTION,
& 4-20mA OUTPUT
COMPUTER
& DISPLAY
BASE &
ANTENNA
STANDARD

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
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INTRODUCTION
EXTENDED PIPE FLEX CABLE
FLEX CABLE
w/STAINLESS
BASE
PORTABLE
PORTABLE
w/STAINLESS
BASE

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CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
INTRODUCTION
Detecon Methods
The CD52 Bandit detects pig passages via two very disnct methods:
permanent magnets and electromagnec transmiers. The advantages
to each method are discussed below.
Permanent Magnets
The Bandit will detect rare earth permanent magnets aached to a
pipeline pig. Magnets for this purpose are sold by CDI and are available
for pipelines from 2 in. to 60 in. [50.8 mm to 1524 mm].
NOTE: Where pipe wall thickness
exceeds 25.4 mm [1 in.], a custom
magnet design may be required.
Please consult CDI for an evaluaon
of deployment opons.
38.10
1.500
PART #81-02-0007-00
PART #81-02-0006-00
1.260
32
292.10
11.500
THREAD
MAGNET FOR PIPES 32" THRU 48"
CD52 M3 MAGNET
1/2-13
NUT
of DWG-CD52-2003
1
FOR CD52 PIG DETECTION SYSTEM
CD52\Magnets\
TOP ASSEMBLY B
SCALE:
B
SIZE REV
PERMANENT MAGNET ASSORTMENT
DWG NO.
SHT
REVISIONS
REV DESCRIPTION DATE APPROVAL
ENGR
1
PART NO.NOTED
RareEarth SET 2004
N/A: FILE:
2
TOLERANCE
.XXX = .015
.XX = .03
.X = .06
ANGLE =
#
REVISED M1, M2 & M3
AF. WHITE2/17/00
10/21/04
CHANGED DIA DIM 1.345 WAS 1.315
F. WHITE
ADDED DECAL WITH PART NUMBER
B
34.93
1.375
4. MOUNTING STUDS ARE STAINLESS STEEL.
CD52 M2 MAGNET
6.250
158.75
33.66
1.325
14" THRU 30"
MAGNET FOR PIPES
THREAD
1/2-13
NOTES:
1. MAGNETS ARE HIGH STRENGTH
RARE EARTH PERMANENT MAGNETS.
2. MAGNETS M1 AND M2 ARE POTTED INTO PVC
OUTER SHELL, M3 IS POTTED INTO ALUMINUM.
3. DIMENSIONS ARE IN INCHES AND [MM].
NUT
34.93
1.375
CD52 M1 MAGNET
PART #81-02-0005-00
2.250
57.15
33.66
MAGNET FOR PIPES UP TO 12"
1.325
THREAD
1/2-13
NUT

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
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INTRODUCTION
Advantages of Permanent Magnets
• Small
• Inexpensive
• Low maintenance
• Baeries are not required
Despite these benets, because of the permanent magnet’s stac
magnec eld, it may be dicult to locate a pig that is stalled,
obstructed, or otherwise immobilized in a pipeline. In these situaons,
an acve (electromagnec) transmier is the recommended opon.
Electromagnec Transmiers
The CD52 Bandit detects acve electromagnec transmiers.
CDI oers the largest family of pipeline pig locaon and tracking
transmiers in the industry.
Our Transmiers operate by eming electromagnec elds at a very
low frequency (between 15 and 32 Hz). This makes CDI’s pig tracking
transmiers safe and reliable for use in any onshore or oshore
environment and any pipeline product (water, oil, gas, ammonia,
carbon dioxide, etc.).
Many models even have the ability to remain dormant unl acvated
by precongured pipeline pressure.
CDI X-Series
Adjustable-frequency
Electromagnec
Transmiers
CDI T-Series and Inline Inspecon (ILI)
22 Hz Electromagnec Transmiers

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CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
INTRODUCTION
Another advantage of CDI’s acve transmiers is the ease of locang
an immobilized pig. A stuck pig can easily be detected by walking
the pipeline from the last known locaon using a handheld acve locater
system. With that in mind, CDI is proud to oer our customers the
TRAXALL Mul-source Pig Locaon and Tracking System.
TRAXALL receivers are ideal for tracking, locang, and pinpoinng CDI
X-Series electromagnec transmiers, pigging industry-standard 22 Hz
“Legacy” transmiers, and magnec-ux leakage (MFL) pigs.
It is possible to use both a permanent magnet and a transmier in the
same pig. This will not prevent the Bandit from successfully recording
a passage. Regardless of which type of transmission source you use, the
Bandit will detect it.
Advantages of Electromagnec Transmiers
• Safe and reliable in any environment
• Many models are programmable
• Quickly and easily located with a handheld device

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
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SETUP AND OPERATION
SETUP & OPERATION
Power Opons
Baery Operaon
The Bandit in its standard conguraon is powered by D-Cell alkaline
or lithium baeries. These baeries are required by ATEX-IECEx
standards to maintain system cercaon:
BATTERY TYPE QUAN. MIN. LIFE SPAN
NON-RECHARGEABLE
DURACELL® PROCELL (PC1300) ALKALINE 2 CELLS 1 YEAR
SAFT LS 33600 Li-SOCl
2
1 CELL 1 YEAR
RECHARGEABLE
SAFT MP176065 Li-Ion 1 PACK 1 YEAR
ANSMANN 5035362 NiMH 2 CELLS 6 MONTHS
24VDC Operaon
NOTE: Bandits with oponal 4-20mA Current Loop Interface conguraon
require 24 VDC power. They cannot be powered by baeries.
WARNING:
Always remove baeries before placing the unit into storage
and/or conguring for 24 VDC operaon.
Failure to do so may result in damage and may void warranty.
Operang from 24VDC power with baeries installed invalidates ATEX approval.
NOTE: In extreme cold (below -30°C) temperatures, 24 VDC will be
necessary to power the recommended internal heang element opon
(see pg. 38).
See the Power Conguraon chart on the following page to determine
which power opon is required for your condions.
NOTE: Baery types Duracell PC1300, SAFT LS 33600, and ANSMANN
5035362 are standard cells and may be obtained from CDI or other
distributors. The SAFT MP176065 cell is custom-congured for the CD52 and
must be purchased from CDI.

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CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
SETUP AND OPERATION
Power Conguraon
Green indicates ATEX–IECEx cered temperature range

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
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SETUP AND OPERATION
Baery Installaon
1. Unscrew and carefully remove front cover
2. If old baeries are in place, pull cable-e release tab (use small
screwdriver or ngernail) to disengage cable-e.
NOTE: The baery cable es are releasable. Do not cut them.
NOTE: Models congured for Alkaline and NiMH operaon require
two baeries. Lithium-thionyl chloride (Li-SOCl2) congured models
require only one baery and are equipped with single-cell baery holders.
Rechargeable Lithium-Ion (Li-Ion) models are equipped with a special
baery pack holder.
To install D-cell baeries:
WARNING: Units must be factory congured for Li-SOCl2and Li-Ion
operaon. Do not install lithium baeries into a standard alkaline
baery-congured unit.

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CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
SETUP AND OPERATION
3. Duracell/Ansmann:
Insert new baeries,
both with posive (+) side up.
Sa LS 33600:
Insert new baery,
posive (+) side up.
To remove and replace Sa MP176065 rechargeable baery pack:
1. Unscrew and carefully remove front cover.
2. Remove retainer capscrew.

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
Page 15 of 52
SETUP AND OPERATION
3. Remove retainer and disconnect baery pack power lead.
4. Remove baery pack.

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CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
SETUP AND OPERATION
5. Recharge and replace baery pack.
6. Replace retainer and retainer capscrew.
7. Reconnect baery pack power lead.

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
Page 17 of 52
SETUP AND OPERATION
User Board Jumper Sengs
The CD52 Bandit user board contains a jumper block which has
been factory set for baery or 24 VDC power source, depending on
specicaon at me of order. If power source is to be changed (for
example, if your CD52 was ordered and shipped as a 24 VDC-powered unit
and you desire instead to operate it with baeries), you must re-set the
jumper as shown:*
Board Sengs for Baery Power
Set jumper to Pin 1.
NOTE: Set jumper before installing baeries.
*4-20mA Current Loop Interface models are pre-set for 24 VDC power and
cannot be recongured for baery operaon.

Page 18 of 52
CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
SETUP AND OPERATION
Replace front cover.
ATEX/IECEx WARNINGS
Tamb = –40°C ~ +70°C (24 VDC OPERATION)
Tamb = –20°C ~ +53°C (DURACELL 1300 ALKALINE BATTERY OPERATION)
Tamb = –20°C ~ +64°C (ANSMANN 5035362 NiMH BATTERY OPERATION)
Tamb = –40°C ~ +70°C (SAFT LS 33600 LiSOCl2BATTERY OPERATION)
Tamb = –40°C ~ +70°C (SAFT MP176065 Li-Ion BATTERY OPERATION)
WARNING: FOR SYSTEMS WITH TWO D-CELL BATTERY HOLDERS
USE ONLY DURACELL PC1300 OR ANSMANN 5035362 1.5V BATTERIES
FOR SYSTEMS WTH ONE D-CELL BATTERY HOLDER
USE ONLY SAFT LS33600 3.6V CELL
FOR SYSTEMS WITH NON-STANDARD BATTERY HOLDER
USE ONLY SAFT MP176065 3.6V BATTERY PACK
WARNING: DO NOT MIX OLD WITH NEW BATTERIES
WARNING: DO NOT OPEN WHEN ENERGIZED
WARNING: EXPLOSION HAZARD – BATTERIES MUST ONLY BE CHANGED
IN AN AREA KNOWN TO BE NON-HAZARDOUS
WARNING: DO NOT OPEN WHEN AN EXPLOSIVE GAS ATMOSPHERE
IS PRESENT
WARNING: WHEN FITTED WITH RECHARGEABLE BATTERIES, REMOVE BATTERY
CELLS TO NON-EXPLOSIVE AREA FOR RECHARGING
Board Sengs for 24 VDC Power
Set jumper to Pin 2.

CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
Page 19 of 52
SETUP AND OPERATION
24 VDC & SCADA Connecons
It is the customer’s responsibility to provide their own wiring and conduit
for 24 VDC power and SCADA.* CDI recommends roung 24 VDC and
SCADA wiring through separate conduits. To route 24 VDC and SCADA into
the Bandit unit:
1. Standard Unit: Remove threaded
outlet plug(s) from the Killark juncon
box as shown.
* SCADA (Supervisory Control and Data Acquision) compable standard relay
contacts can be used for passage annunciaon (lights, horns, etc.) where an
unmanned passage must be monitored. SCADA-compable 4-20mA opon allows
connecon to plant automaon equipment using current loop interfacing.
CAUTION: Inducon from looped 24VDC power and relay cables could
trigger a false passage when stowed in close proximity to the Bandit
antenna. Posion any cable loops as far from antenna as possible.

Page 20 of 52
CD52 Bandit (ATEX-IECEx and UKCA Cercaon) User Guide
SETUP AND OPERATION
1 1
2 2
3 3
4 4
5 5
6 6
D D C C
B B A A
PROPRIETARY AND CONFIDENTIAL
SCALE:
PERMISSION OF CDI IS PROHIBITED. AS A WHOLE WITHOUT THE WRITTEN
CDI. ANY REPRODUCTION IN PART OR
DRAWING IS THE SOLE PROPERTY OF
THE INFORMATION CONTAINED IN THIS
NEXT ASSY USED ON
APPLICATION
ENG APPR.
TITLE:
SIZE
B
DWG. NO. REV
APPROVEDDATEDESCRIPTIONREV.
REVISIONS
DRAWN CHECKED
DATENAME
SHEET of
Q.A. MFG APPR.
ECR #:
V:\CD52 Bandit\Pcbs\Documents\ATEX SAFETY CO MPONENTSDETA ILS\89-17-0026-00CD52 ATEX SAFETY COMPONENTS.SchDoc
COMMENTS:
PRINT DATE/TIME
PCB Number:
Assembl y Number:
MODIFIED DATE
DOCUMENT LOCATION:
NT
1/18/2018
NT
1/19/2018
NT
1/19/2018
1/25/2018
N.A.
CD52 ATEX SAFETY COMPONENTS DETAILS AND INSTALLATION
89-17-0026-00
NONE
1 1
A
01111802
1/25/2018
2:20:27PM
AINITIAL RELEASE PER ECR 01111802 2/2/2018 NT
This drawing details the critical safety components used for each powering option available for ATEX Ex rated CD52s.
Failure to install and maintain the exact componets specified voids the ATEX rating for use in explosive environmants.
Power Configuration: External 24 VDC. These components are always present also acting as secondary backup safety devices for battery powered configurations.
Power Configuration: Two D-cells Duracell PC1300 Alkaline or Ansmann NiMH. These components are only present and acting as primary safety devices for the dual D-cell battery powered configuration. Power Configuration: Single pack SAFT MP 176065 secondary Lithium. These components are only present and acting as primary safety devices for the recharageable Li battery powered configuration.
Power Configuration: Single D-cell SAFT LS 33600 primary Lithium. These components are only present and acting as primary safety devices for the single D-cell Li battery powered configuration.
80-01-0003-xx USER PCBA
Ex safety components are fuses F1, F2, F3, F4 F1, F2, F4 Manufacturer: BEL Fuse Inc. Mfg. P/N: MRT 500 Rating: 500 mA @ 250 V F3 Manufacturer: BEL Fuse Inc. Mfg. P/N: MRT 1 Rating: 1 A @ 250 V
Ex safety components are fuse F1 diodes D1, D2, D3, D4 F1 Manufacturer: BEL Fuse Inc. Mfg. P/N: MRT 500 Rating: 500 mA @ 250 V D1, D2, D3, D4 Manufacturer: Microsemi Commercial Components Group Mfg. LSM115JE3/TR13 Rating: SCHOTTKY 15V 1A
Ex safety components are fuse F1 diodes D1, D2, D3 F1 Manufacturer: Littlefuse Inc. Mfg. P/N: 0451.200 or 0453.200 Rating: 0.2A @ 125 V D1, D2, D3 Manufacturer: Microsemi Commercial Components Group Mfg. LSM115JE3/TR13 Rating: SCHOTTKY 15V 1A
80-01-0100-00 CD52 BATTERY PROTECTION PCBA
80-01-0119-00 CD52 BATTERY MODULE (3.5V Li) PCBA
80-01-0141-00 CD52 BATTERY PROTECTION FOR SAFT MP 176065 PCBA
Ex safety components are fuse F1 diodes D1, D2, D3 F1 Manufacturer: Schurter Inc. Mfg. P/N: 3403.0163.11 Rating: 500 mA @ 125 V D1, D2, D3 Manufacturer: Microsemi Commercial Components Group Mfg. LSM115JE3/TR13 Rating: SCHOTTKY 15V 1A