Cleveland KEL-100-T User manual

Statement of Responsibilities
This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service
Representatives who are familiar with both the safety procedures, and equipment they service.
Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage
resulting from use of, improper use of, or failure to use the information contained in this document.
Cleveland Range, LLC has made every effort to provide accurate information in this document, but
cannot guarantee that this document does not contain unintentional errors and omissions.
The information in this document may be subject to technical and technological changes, revisions, or
updates.
Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or
updates.
Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry
standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out /
tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas,
electric, and steam powered equipment and / or appliances
All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of
operation according to OSHA approved practices during any servicing of Cleveland Range equipment
Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date
knowledge, skills, materials and equipment.

Cleveland Range, LLC 1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at www.clevelandrange.com

PROBLEM:
KET/KEL
Kettle Won't
Heat
Doesred light
come on when unit
is first turned on?
Doesred light go
off shortly after
unit is turned on?
Yes Add water to
jacket of Kettle.
With the
potentiometer set
at 10, is 12 VDC at
the coil of the
relay?
No
Yes
Is 16 VAC
measured across
Pins 9 and 10 on
the controller?
No
Yes
Is 16 VAC at the
secondary side of
the transformer? No
Replace
the on/off
switch (toggle
orrotary).
Yes
Is there Power to
the primary of the
transformer?
No
Replace the
transformer. Yes
Supply power
to the kettle.
No
Does the relay pull
in?
Yes
Replace the
relay. No
Is there power to
the contactor coil?
Yes
With the high limit
temporarily
bypassed, is
power at the
contactor coil?
No
Replace the
high limit.
Yes
Replace
the wire
harness in the
trunion.
No
Doesthe contactor
pull in?
Yes
Replace the
contactor
No
Is there power
across each
element?
Yes
No
Is there an amp
drawacross each
element?
Yes
Call
Cleveland for
instructions to
repair kettle.
No
If there
is heat from the
elements and water
in the kettle steam
will form. give the
unit a little
more time.
Yes
With a jumper
across pins 5 and
7 on the controller,
is there 12 VDC
across the coil of
the DC relay?
No
With the jumper
removed and the
probe wire
grounded at the
probe,is 12 VDC
measured across
the coil of the DC
relay?
Yes
Replace the
wire harness in
the trunion
No
Add water
Yes
Does the
potentiomer have
a resistance of
50,000 ohms on
low and 0 ohms at
high?
No
Replace the
potentiometer
No
Does the probe
have a resistance
of 100,000 ohms +
10% at room
temperature?
Yes
Replace the
controller
Yes
Replace Probe
No

PROBLEM:
KET/KEL
Kettle Not
Hot Enough
With kettle pot
empty and
temperature knob
set at 10, is the
temperature of the
surface of the pot
265 degrees?
Unit is
operating
properly
Yes
When unit is cold
(room temp) is the
pressure gauge in
the green?
No
Vent
the kettle per
instructions in
the manual. No
When the unit is
calling for heat
(the green light is
on), is there supply
voltage across all
the elements?
Yes
Replace the
wire harness in
the trunion.
With voltage to the
element is there
an amp draw?
Yes
Contact
Cleveland Range
for information on
element
replacement.
No
Is the resistance of
the thermister
100,000 ohms
+10% at room
temperature?
Yes
Replace the
thermister.
No
Is the
potentiometer
resistance 50,000
ohms at low and 0
ohms at high?
Yes
Calibrate or
replace
controller. Yes Replace the
potentiometer.
No
Does the kettle
heat at all?
Yes
See Problem:
Kettle Won't
Heat.
No
Is there voltage to
the coil of the
contactor?
No
Doesthe contactor
pull in?
Yes
Yes
Replace the
contactor
No
Replace the
high limit
No

PROBLEM:
KET/KEL
Kettle Gets
Too Hot
With the kettle
empty and the
temperature set at
10, is the surface
temp 260-265
degrees?
The
kettle is working
properly. Yes
Does the kettle
continue to call for
heat(green light
stays on) when
the kettle reaches
260-265 degrees?
No
Is there supply
voltage to the coil
of the contactor?
No
Replace the
contactor No
Is there DC
voltage to the coil
of the relay?
Replace the
Relay
Yes
Replace the
controller
Yes
No
Is the resistance at
the thermister
100,000 ohms +
10% at room
temperature?
Yes Replace the
thermister.
No
Is the resistance of the
thermister the same as
the previous step when
measured between pin
2 at the controller and
ground?
Yes
Calibrate or
replace the
controller
Replace the
wire harness
No
Yes
PROBLEM: Red Add Water LED Stays On
Does Red LED stay on
after adding the proper
amount of distilled
water andrust inhibitor?
Add the proper
amount of distilled
waterand rust
inhibitor.
No
Is the red LED on
with probe
grounded?
Yes
Clean or
replace water
probe. No
Doesthe red LED
stay on with a
jumper between
pins 5 and 7 on
the controller?
Yes
Replace the
wire harness in
the trunion. No Replace the
controller.
Yes