Cornwell Tools CAT6000SD User manual

CAT6000SD / CAT6000SDG 06/14/18
CAT6000SD
CAT6000SDG
3/8" Captured Head
Air Ratchet
Copyright © Professional Tool Products, 2018
All rights reserved
Operating Instructions • Warning Information
• Parts Breakdown
Free Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 RPM
Maximum Torque ......................110 ft.-lbs.
Air Consumption .......................3.92 CFM
Air Inlet ............................. 1/4" NPT
Recommended Hose Size ..................3/8" I.D.
Recommended Air Pressure ................ 90 psig
Length ................................10.79"
Net Weight ........................... 2.73 lbs.
Sound Pressure Level.....................101 dBA
Vibration Level .......................3.9 m/sec²
SPECIFICATIONS
AVOID PROLONGED EXPOSURE
TO VIBRATION
ALWAYS WEAR HEARING PROTECTION
ALWAYS WEAR SAFETY GOGGLES
ALWAYS READ INSTRUCTIONS BEFORE
USING POWER TOOLS
WARNING
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic
particles.
WARNING

CAT6000SD / CAT6000SDG 2 06/14/18
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.
THIS INSTRUCTION MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL CAREFULLY
AND UNDERSTAND ALL INFORMATION BEFORE
OPERATING THIS TOOL.
• It is the responsibility of the owner to make sure all
personnel read this manual prior to using this tool. It
is also the responsibility of the tool owner to keep this
manual intact and in a convenient location for all to
see and read. If the manual or product labels are lost
or not legible, contact Cornwell for replacements. If
the operator is not fluent in English, the product and
safety instructions shall be read and discussed with
the operator in the operator's native language by the
purchaser/owner or his designee, making sure that
the operator comprehends its contents.
• Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code of Portable Air Tools (ANSI
B186.1) and any other applicable safety codes and
regulations.
• For safety, top performance and maximum durability
of parts, operate this tool at 90 psig: 6.2 bar max air
pressure with 3/8" diameter air supply hose.
• Always wear impact-resistant eye and face protection
when operating or performing maintenance on this
tool (users and bystanders). Always wear hearing
protection when using this tool.
• High sound levels can cause permanent hearing
loss. Use hearing protection (users and bystanders)
as recommended by your employer or OSHA
regulation.
• Keep the tool in efficient operating condition.
• Operators and maintenance personnel must be
physically able to handle the bulk, weight and
power of this tool.
• Keep tool out of reach of children.
• Air under pressure can cause severe injury. Never
direct air at yourself or others. Always turn off the
air supply, drain hose of air pressure and detach
tool from air supply before installing, removing
or adjusting any accessory on this tool, or before
performing any maintenance on this tool. Failure
to do so could result in injury. Whip hoses can
cause serious injury. Always check for damaged,
frayed or loose hoses and fittings, and replace
immediately.
• Do not operate a damaged or worn tool. Do not use
quick detach couplings at tool. See instructions for
correct set-up.
• Air powered tools can vibrate during use. Vibration,
repetitive motions or uncomfortable positions over
extended periods of time may be harmful to your
hands and arms. Discontinue use of tool if discomfort,
tingling feeling or pain occurs. Seek medical advice
before resuming use.
• Place the tool on the work before starting the tool. Do
not point or indulge in any horseplay with this tool.
• Slipping, tripping and/or falling while operating air
tools can be a major cause of serious injury or death.
Be aware of excess hose left on the walking or work
surface.
• Keep body working stance balanced and firm. Do not
overreach when operating the tool.
• Anticipate and be alert for sudden changes in motion
during start up and operation of any power tool.
• Do not carry tool by the hose. Protect the hose from
sharp objects and heat.
• Note direction of rotation BEFORE operating this tool.
• Tool shaft may continue to rotate briefly after throttle is
released. Avoid direct contact with accessories during
and after use. Gloves will reduce the risk of cuts or
burns
• Keep away from rotating end of tool. Do not wear
jewelry or loose clothing. Secure long hair. Scalping
can occur if hair is not kept away from tool and
accessories. Choking can occur if neckwear is not
kept away from tool and accessories.
• This tool is not insulated against electric shock.
• This tool must not be used in explosive atmospheres.
• Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
• Use only impact sockets and accessories on this
tool. Do not use hand sockets and accessories.
• Do not force tool beyond its rated capacity.
• Do not remove any labels. Replace any damaged
labels.
• Use replacement parts and accessories recommended
by Cornwell Tools.
• Servicing and repairs should only be made by an
authorized service center.
• Do not use (or modify) the tool for any other purpose
than that for which it was designed without consulting
the manufacturer's authorized representative.
• Failure to heed these warnings may result in serious or
fatal personal injury and/or property damage.
WARNING
WARNING: This product can expose you to
chemicals including nickel, which is known to the
State of California to cause cancer and birth defects
or other reproductive harm. For more information
go to www.P65Warnings.ca.gov.

CAT6000SD / CAT6000SDG 3 06/14/18
PARTS BREAKDOWN - CAT6000SD / CAT6000SDG
REF. # ITEM # DESCRIPTION QTY.
1 RS281401 Air Inlet 1
2 RS281402 O-Ring 1
3 RS501603 Spring 1
4 RS501804 Throttle Valve 1
5 RS501805 Throttle Seat 1
6 RS501606 Housing - Blue 1
6 RS501606G Housing - Green 1
7 RS501607 Pin 1
8 RS501608 Lever 1
9 RS8000BP07 Throttle Pin 1
10 RS281407 O-Ring 1
11 RS281411 O-Ring 2
12 RS8000BP12 Plug 1
13 RS21114 Ball Bearing (626ZZ) 1
14 RS501614 Rear End Plate 1
15 RS26216 Steel Ball (3/32”) 2
16 RS50163 Rotor 1
17 RS50121 Rotor Blade 4
18 RS501618 Cylinder 1
19 RS501619 Front End Plate 1
20 RS30524 Ball Bearing (608ZZ) 1
21 RS501621 Spacer 1
22 RS50165 Internal Gear 1
23 RS50166 Planet Gear 3
REF. # ITEM # DESCRIPTION QTY.
24 RS50167 Planet Gear Carrier 1
25 RS501625 Muffler - Blue 1
25 RS501625G Muffler - Green 1
26 RS50168 Clamp Nut 1
27 RS50169 Bushing 1
28 RS281428 Needling Bearing 1
29 RS501629 Ratchet Housing 1
30 RS501630 Crank Shaft 1
31 RS8000BP29 Drive Bushing 1
32 RS50172 Ratchet Yoke 1
33 * Washer 1
34 * Reverse Button 1
35 * Roll Pin 1
36 * Pin 1
37 * 3/8" Anvil 1
38 * Spring 1
39 * Lock Pin 1
40 * Ratchet Pawl 1
41 * Spring 2
42 * Steel Ball 2
43 * Thrust Washer 1
44 * Retainer Ring 1
*CAT5500HDRHK Ratchet Head Repair Kit
(Inc. #33-44) 1
1
2
3
4
5
12
13
14 15
15
6
16
7
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
36
38
34
35
37 39 40
41
42
43
44
8
9
10
11

CAT6000SD / CAT6000SDG 4 06/14/18
Drain Daily
RegulatorOilerQuick CouplerLeader
Hose
Nipple
Do Not Install
Quick Coupling
Here
Nipple
Filter
Air Supply
Whip Hose
AIR SUPPLY
Tools operate on a wide range of air pressures. It is recommended
that air pressure measures 90 psig at the tool with the trigger
fully depressed and no load applied to the tool. Higher pressure
(over 90 psig; 6.2 bar) raises performance beyond the rated
capacity of the tool, which will shorten tool life and could cause
injury.
Always use clean, dry air. Dust, corrosive fumes and/or water in
the air line will cause damage to the tool. Drain water from air
lines and compressor prior to running tool. Clean the air inlet
filter screen weekly. The recommended hookup procedure can
be viewed in the above figure.
The air inlet used for connecting air supply has standard 1/4"
NPT. Line pressure should be increased to compensate for
unusually long air hoses (over 25 feet). Minimum hose diameter
should be 3/8" I.D. and fittings should have the same inside
dimensions and be tightly secured.
Ensure an accessible emergency shut off valve has been installed
in the air supply line and make others aware of its location.
OPERATION
This ratchet wrench is rated at 9/16" USS bolt size. Rating
must be down graded for spring U bolts, tie bolts, long
cap screws, double depth nuts, badly rusted conditions
and spring fasteners as they absorb much of the impact power.
When possible, clamp or wedge the bolt to prevent springback.
The forward/reversing button is used to change the direction of
the tool. When the button is set to the right, the tool will turn in
a right hand direction. When the button is set to the left, the tool
will turn in a left hand direction.
NOTE: Actual torque on a fastener is directly related to joint
hardness, tool speed, condition of socket and the time the
tool is allowed to impact.
NOTE: Always shut off air supply, drain hose of air pressure
and disconnect tool from air supply when not in use, before
changing accessories or when making repairs.
Use the simplest possible tool-to-socket hook up. Every
connection absorbs energy and reduces power.
Use only impact sockets and accessories on this tool. Do not use
hand sockets and accessories
LUBRICATION
Lubricate the air motor daily with high quality air tool oil. If no
air line oiler is used, run 1/2 oz. teaspoon of oil through the tool.
The oil can be squirted into the tool air inlet or into the hose
at the nearest connection to the air supply, then run the tool. A
rust inhibitive oil is acceptable for air tools.
WARNING: After an air tool has been lubricated, oil will
discharge through the exhaust port during the first few seconds
of operation. The exhaust port must be covered with a towel
before applying air pressure to prevent serious injury.
WARRANTY
Cornwell Quality Tools Company (“Cornwell”) warrants this product against defects in material and workmanship for a period of ONE (1) YEAR from the date of original retail purchase.
Subject to the conditions and limitations set forth below, Cornwell will, at its option, either repair or replace any part of the product(s) that proves defective by reason of improper
workmanship or materials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair, or
modification. Repairs, disassembly and modification are only authorized to be made by Cornwell or a Cornwell Authorized Warranty Center.
WARRANTY SERVICE
In order to have your tool repaired, return the tool to any Cornwell Authorized Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a brief description
of the problem. The tool will be inspected and if any part or parts are found to be defective in material or workmanship, they will be repaired free of charge, and the repaired tool will
be returned to you freight prepaid.
EXCLUSIONS AND LIMITATIONS
THIS WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, REMEDIES AND CONDITIONS, WHETHER ORAL OR WRITTEN,
EXPRESS OR IMPLIED. CORNWELL SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING, TO THE EXTENT PERMITTED BY APPLICABLE LAW, ANY WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IF CORNWELL CANNOT LAWFULLY DISCLAIM IMPLIED WARRANTIES UNDER THIS LIMITED WARRANTY, ALL SUCH
IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY.
IN NO EVENT SHALL CORNWELL BE LIABLE TO THE PURCHASER OR TO THE USER OF A CORNWELL PRODUCT FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES BASED
UPON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, OR ANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE, WITHOUT LIMITATION, EXPENSES, LOST
REVENUES, LOST SAVINGS, LOST PROFITS, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE OR INABILITY TO USE THE CORNWELL
PRODUCT.
Some states do not allow the exclusion or limitation of incidental or consequential damages or exclusions or limitation on the duration of implied warranties or conditions, so the above
limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary by state.
Repair kits and replacement parts are available for many Cornwell products, regardless of whether or not the product is still covered by a warranty plan.
Cornwell Quality Tools Company
667 Seville Road • Wadsworth, OH 44281-1094