Dometic FreshJet FJ 1500E User manual

Dometic WAECO International GmbH
Hollefeldstrasse 63
D-48282 Emsdetten
dometic.com
562
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25 – 60
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FreshJet1500E
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4445101961L ST0197 825 02 02-01 03/2017
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EN DE FR ES PT IT NL DA SV NO FI RU PL SK CS HU
sw Black Schwarz Noir Negro Preto Nero Zwart Sort Svart Svart Musta Черный Czarny Čierna Černá Fekete
br Brown Braun Marron Marrón Castanho Marrone Bruin Brun Brun Brun Ruskea Коричневый Brązowy Hnedá Hněda Barna
bl Blue Blau Bleu Azul Azul Blu Blauw Blå Blå Blå Sininen Синий Niebieski Modrá Modrá Kék
gn Green Grün Vert Verde Verde Verde Groen Grøn Grön Grønn Vihreä Зеленый Zielony Zelená Zelená Zöld
rt Red Rot Rouge Rojo Vermelho Rosso Rood Rød Röd Rød Punainen Красный Czerwony Červená Červená Piros
ws White Weiß Blanc Blanco Branco Bianco Wit Hvid Vit Hvit Valkoinen Белый Biały Biela Bílá Fehér
ge Yellow Gelb Jaune Amarillo Amarelo Giallo Geel Gul Gul Gul Keltainen Желтый Żółty Žltá Žlutá Sárga
leaflet_figures.fm Seite 1 Freitag, 31. März 2017 10:35 10

A2,5 Nm
M
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COMP
15 mm
30 mm
45 mm
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ADB
FreshJet
e
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A2,5 Nm
M
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COMP
15 mm
30 mm
45 mm
1
2
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1 2
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2.
1.
2.
3.
56
1
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FreshJet
leaflet_figures.fm Seite 2 Freitag, 31. März 2017 10:35 10

FJ1500E
Air conditioning roof unit
Installation Manual. . . . . . . . . . . . . . . . . . . . .3
Dachklimaanlage
Montageanleitung. . . . . . . . . . . . . . . . . . . . 19
Climatiseur de toit
Instructions de montage . . . . . . . . . . . . . . .36
Aire acondicionado de techo
Instrucciones de montaje . . . . . . . . . . . . . .53
Ar condicionado para tejadilho
Instruções de montagem . . . . . . . . . . . . . .70
Climatizzatore a tetto
Indicazioni di montaggio . . . . . . . . . . . . . .87
Airconditioning voor dakinbouw
Montagehandleiding . . . . . . . . . . . . . . . .103
Klimaanlæg til tagmontering
Monteringsvejledning. . . . . . . . . . . . . . . .120
Takmonterad klimatanläggning
Monteringsanvisning. . . . . . . . . . . . . . . . . 137
Takmontert klimaanlegg
Monteringsanvisning. . . . . . . . . . . . . . . . .153
Kattooilmastointilaitteisto
Asennusohje . . . . . . . . . . . . . . . . . . . . . . . 169
Накрышный кондиционер
Инструкция по монтажу. . . . . . . . . . . . . . 185
Klimatyzator dachowy
Instrukcja montażu . . . . . . . . . . . . . . . . . . 202
Strešné klimatizačné zariadenie
Návod na montáž . . . . . . . . . . . . . . . . . . . 219
Střešní klimatizace
Návod k montáži . . . . . . . . . . . . . . . . . . . . 235
Tető klí ma- beren dezés
Szerelési útmutató . . . . . . . . . . . . . . . . . . 251
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
AIR CONDITIONERS
FRESHJET
FreshJet1500E-I-16s.book Seite 1 Mittwoch, 8. März 2017 9:32 21

FreshJet1500E-I-16s.book Seite 2 Mittwoch, 8. März 2017 9:32 21

EN
FreshJet
3
Please read this instruction manual carefully before installation and start-
up, and store it in a safe place. If you pass on the device to another person,
hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Safety and installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3 Target group for this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7 Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
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EN
Explanation of symbols FreshJet
4
1 Explanation of symbols
D
!
!
A
I
2 Safety and installation instructions
Pleaseobservethe prescribedsafetyinstructions andstipulations from the
vehicle manufacturer and service workshops.
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and excess voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
Note the following basic safety information when using electrical devices to protect
against:
•Electric shock
•Fire hazards
•Injury
DANGER!
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
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EN
FreshJet Safety and installation instructions
5
2.1 Handling the device
!WARNING!
•Installation and repair of the roof air conditioner may only be carried
out by qualified personnel who are familiar with the risks involved and
the relevant regulations. Inadequate repairs may cause serious
hazards. For repair service, please contact the service centre in your
country (addresses on the back page).
•Electrical devices are not toys.
Keep electrical devices out of reach of children or infirm persons. Do
not allow them to use electrical devices without supervision.
•Persons whose physical, sensory or mental capabilities or whose lack
of experience and knowledge prevent them from using the device
safely should not use it without supervision or instruction by a
responsible person.
•Do not undo the upper cover of the roof air conditioner in the event of
a fire. Use approved extinguishing agents instead. Do not use water to
extinguish fires.
!CAUTION!
•The roof air conditioner must be installed securely so that it cannot fall
down.
•Only operate the roof air conditioner if you are certain that the housing
and the cables are not damaged.
•Do not use the roof air conditioner near flammable fluids or in closed
rooms.
•Make sure no combustible objects are stored or installed near the air
outlet. A distance of at least 50 cm must be kept.
•Do not reach into air outlets or insert any foreign objects in the device.
ANOTICE!
•Only use the device as intended.
•The roof air conditioner is not suitable for use in agricultural or
construction vehicles.
•Do not make any alterations or conversions to the device.
•Never drive through automatic car washes when the roof air
conditioner is mounted.
•If faults occur in the refrigerant circuit, the system must be checked by
a specialist company and repaired properly. The refrigerant must
never be released into the air.
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EN
Target group for this instruction manual FreshJet
6
INOTE
•Please ask your vehicle manufacturer if a technical inspection is
required after fitting an air conditioner and whether the height entered
in the vehicle documents needs to be altered: increased height
225 mm.
2.2 Handling electrical cables
!WARNING!
•The electrical power supply may only be connected by a qualified
electrician (e.g. VDE 0100, Part 721 in Germany).
!CAUTION!
•Attach and lay the cables so that they cannot be tripped over or
damaged.
ANOTICE!
•Use cable ducts to lay cables through walls with sharp edges.
•Do not lay loose or bent cables next to electrically conductive
materials (metal).
•Do not pull on the cables.
3 Target group for this instruction manual
The instructions in this manual are intended for qualified personnel at workshops
who are familiar with the guidelines and safety precautions to be applied.
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EN
FreshJet Scope of delivery
7
4Scopeofdelivery
5Accessories
Available as an option (not included in scope of delivery):
I
No. in fig. 1Number Description
1 1 Roof air conditioner
2 1 Air outlet unit
3 1 Fastening frame
4 1 Air filters
51Filtercovers
6 1 Seals
7 3 Cable connectors
8 4 Long fastening screws
9 4 Short fastening screws
Designation Reference no.
DC extension kit DC-Kit2 9100300001
DC extension kit DC-Kit3 9100300002
DC extension kit DC-Kit4 9100300044
DC extension kit DC-Kit5 9100300073
DC extension kit DC-Kit6 9100300074
NOTE
The DC extension kit (accessory) allows the Dometic FreshJet roof air
conditioner to be used while in motion.
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EN
Intended use FreshJet
8
6 Intended use
The Dometic FreshJet roof air conditioner is designed for use in motorcaravans,
caravans and other vehicles with habitation compartments only. It is not suitable for
houses and appartments.
The roof air conditioner is not suitable for installation in construction machines, agri-
cultural machines or similar equipment. It will not work properly if exposed to strong
vibrations.
The operating mode of Freshjet is guaranteed for temperature between 0 °C and
52 °C.
I
7Labels
Labels are attached to the Dometic FreshJet roof air conditioners. These labels
provide the user and fitter with information on specifications of the device.
8 Installation
!
8.1 Note on installation
Read this installation manual completely before installing the roof air conditioner.
The following tips and instructions must be observed while installing the roof air
conditioner:
D
NOTE
You can find additional information on roof air conditioners in the oper-
ating manual, such as the technical description or the controls.
CAUTION! Beware of injury
The roof air conditioner may only be installed by qualified personnel
from a specialist company. The following information is intended for
technicians who are familiar with the guidelines and safety precautions
to be applied.
DANGER! Danger of electrocution
Disconnect all power supplies when working on the roof air conditioner.
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EN
FreshJet Installation
9
!
A
Note on transport
•Always have someone help you carry the roof air conditioner.
•Always lift the roof air conditioner to move it and never drag it over the roof
(fig. 2A).
•Do not use the rear ventilation slots to lift it (fig. 2B).
Note on installation location
•Before installing the roof air conditioner, check whether any vehicle components
could be damaged by the installation of the roof air conditioner (such as lamps,
cupboards, doors).
•Before installation, find out (by consulting the manufacturer of the vehicle)
whether the construction is designed for the static weight and the loads of the air
conditioner when the vehicle is in motion. The manufacturer of the roof air condi-
tioner assumes no liability whatsoever.
•The vehicle manufacturer may have already provided points where the opening
for the installation of the roof air conditioner can be made without any risk of
weakening the construction or cutting power cables.
•Select a flat and sufficiently level area at the centre of the vehicle roof between
two longitudinal sections for installation.
•The roof inclination of the installation surface may not exceed 10°.
•The roof air conditioner must be installed above 2 meters.
CAUTION! Beware of injury
•Improper installation of the roof air conditioner can result in
irreparable damage to the device and put the safety of the user at
risk.
•The manufacturer assumes no liability for malfunctions and for the
safety of the roof air conditioner, especially for injury and/or damage
to property, if the roof air conditioner is not fitted in accordance with
these installation instructions.
•Always wear the recommended protective clothing (e.g. protective
goggles, gloves).
NOTICE! Beware of damage
•Observe the structural engineering of the vehicle and seal of all
openings made when installing the roof air conditioner.
•Check whether the roof of the vehicle is able to support the weight
of a person before climbing onto it. Ask the vehicle manufacturer
about the permissible roof loads.
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EN
Installation FreshJet
10
•Make sure no combustible objects are stored or installed near the air outlet.
A distance of at least 50 cm should be kept.
•Make sure that there are no objects within the vehicle which could obstruct the
attachment of the air outlet unit or the cooled air from flowing through the
swivelling air distribution nozzles.
•For safety reasons, note the location of existing wiring harnesses, wires and other
components within the installation area, in particular those which are not visible,
when installing the roof air conditioner (when drilling or screwing etc.).
Note on electrical system
•Only a qualified electrician should connect the roof air conditioner to the
electrical power.
•Check that the voltage specification on the type plate is the same as that of the
power supply.
•Do not lay the 230 V mains cable and the 12/24 Vgcable together in the same
cable duct.
•Do not lay cables which are loose or bent next to electrically conductive material
(metal).
•Install an all-pole switch with a contact opening width of at least 3 mm on the
installation side.
There are two ways of installing the roof air conditioner:
•Making a new opening (chapter “Making a new opening” on page 11). In this
case the opening must be reinforced by an appropriate frame.
•Using the existing roof hatch openings (ventilation hatch) in the vehicle (chapter
“Installing in a roof hatch opening already provided” on page 11).
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EN
FreshJet Installation
11
8.2 Making a new opening
See fig. 3
➤Select an area at the centre on the roof between two longitudinal supports.
➤Mark the position and size of the opening using the template included in the
packaging (Aand B).
See fig. 4
➤Drill out the corners (A).
➤Carefully cut out the opening on the roof using a keyhole saw or a similar tool (B).
Make sure no electrical power cables are damaged.
See fig. 5
➤Before installation, check whether the roof hole needs reinforcing.
➤Remove the foam according to the width of your reinforcing rails (not in scope of
delivery) (A).
➤Fit the reinforcing rails (B).
8.3 Installing in a roof hatch opening already provided
I
See fig. 6
➤Remove all screws and fixtures of the existing roof hatch.
➤Take out the roof hatch.
See fig. 7
➤Remove the sealant around the opening using a scraper or similar tool.
NOTE
•Existing roof hatch openings in accordance with fig. 3are suitable
for installing the roof air conditioner.
•Dispose of all waste material, glue, silicone and seals separately.
Observe the disposal guidelines.
•The manufacturer only assumes liability for parts included in the
scope of delivery. The validity of the warranty expires if the device is
installed together with third-party parts.
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EN
Installation FreshJet
12
See fig. 8
A
➤Seal the screw holes and recesses with a flexible non-hardening butyl sealing
compound (e.g. SikaLastomer-710).
8.4 Laying the connecting cables
D
The roof air conditioner must be connected to an electric circuit which is able to
supply the required current (see chapter “Technical data” on page 18).
➤Select the cross-section of the cable corresponding to the length:
– Length<7.5m:1.5mm²
–Length>7.5m:2.5mm²
See fig. 9
➤Make an opening on one side in order to feed through the electrical power
supply cable.
➤Feed the 230 Vw cable through the opening into the vehicle interior.
8.5 Installing the roof air conditioner
A
See fig. 0
➤Lift the roof air conditioner onto the roof of the vehicle.
➤Position the roof air conditioner over the installation opening.
Observe the direction of travel.
NOTICE!
Observe the sealant manufacturer’s instructions.
DANGER! Danger of electrocution
Make sure there is no voltage at electrically operated components
before carrying out work on them!
NOTICE! Risk of damage
Observe the structural strength of the roof of the vehicle. The roof of the
vehicle must be able to bear the weight of the roof air conditioner. The
roof must not be indented or deformed by the weight of the unit, even
over a longer period of time.
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EN
FreshJet Installation
13
Attaching the roof air conditioner
See fig. a
➤Position the roof air conditioner into the mounting opening using the conical
noses.
See fig. b
➤Choose the suitable seal in accordance with the following table:
➤Position the seal with the adhesive side on the ADB.
➤Fasten the mounting frame (3) on the underside of the roof air conditioner with
the 4 screws supplied.
See fig. c
A
➤Tighten the screws using a torque spanner and a fastening torque of 2.5 Nm.
Electrical connection
The complete circuit diagram can be found in fig. i:
Roof thickness Seal thickness
25 – 30 mm 15 mm
30 – 40 mm 30 mm
40 – 60 mm 45 mm
NOTICE! Risk of damage
Tighten to the specified torque.
Item Description
1 230 Vwmains
2 Compressor
3 Fan condenser
4 Fan evaporator
5 Rotary switch
6 Thermostat
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EN
Installation FreshJet
14
See fig. d
230 Vw cable
➤Connect the roof air conditioner with the 230 Vw voltage supply.
Connect the cables (1) to a cable connector (2).
Connect the wiring between the external unit and the air box diffuser
See fig. e
➤Insert the 6-pin plug (1) in the 6-pin socket (2) of the air outlet unit.
8.6 Installing the air outlet unit
See fig. f
➤Attach the air outlet unit to the (1) fastening frame using the short fastening
screws.
See fig. g
➤Install the air filter in the specified sequence.
See fig. h
➤Fit the filter covers.
➤Enter the new vehicle height and weight in the vehicle documents.
8.7 Installing the air outlet unit
See fig. g
➤Install the air filter in the specified sequence.
See fig. h
➤Attach the air outlet unit magnetically to the fastening frame.
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EN
FreshJet Troubleshooting
15
9 Troubleshooting
Problem Cause Remedy
No cooling
capacity
The roof air conditioner is not set to cool-
ing.
➤Set the roof air conditioner to
cooling.
The ambient temperature is above 52 °C. The roof air conditioner is only
designed for ambient temperatures of
up to 52 °C.
The temperature set is higher that the
room temperature.
➤Select a lower temperature.
The ambient temperature is below 16 °C. The roof air conditioner is only
designed for ambient temperature
above 16 °C.
One of the temperature sensors is
defective.
➤Contact an authorised workshop.
The vaporiser fan is damaged.
The condenser fan is damaged.
Low air output The air intake section is clogged up. ➤Remove any leaves and other dirt
from the ventilation grilles of the
roof air conditioner.
The blower is defective. ➤Contact an authorised workshop.
Water enters the
vehicle
The condensation water drainage open-
ings are clogged up.
➤Clean the drainage openings for
condensation water.
The seals are damaged. ➤Contact an authorised workshop.
Roof air condi-
tioner does not
switch on.
No supply voltage (230 Vw) connected. ➤Check the power supply.
The voltage is too low (under 200 V).
The voltage converter is defective.
➤Contact an authorised workshop.
One of the temperature sensors is
defective.
The electrical fuse of the power supply is
too low.
➤Check the electrical fuse of the
power supply.
Roof air
conditioner does
not switch off.
The electrical fuse of the power supply is
too low.
➤Check the electrical fuse of the
power supply.
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EN
Disposal FreshJet
16
10 Disposal
Regulations for environmental safety and correct disposal
All organisations must apply a set of procedures to identify, evaluate and control the
influence that their activities (manufacturing, products, services, etc.) have on the
environment.
The procedures tobe followed to identify significant environmental impact must take
the following factors into account:
•use of raw materials and natural resources
•atmospheric emissions
•discharge of liquids
•waste management and recycling
•contamination of the soil
In order to minimise environmental impact, the manufacturer provides a series of
indications here below that should be taken into account by all those who, for what-
ever reason, interact with the appliance during its working life.
•All packing components must be disposed of (preferably recycled) in compli-
ance with statutory legislation in the country in which disposal takes place.
•All product components must be disposed of (preferably recycled) in compli-
ance with statutory legislation in the country in which disposal takes place.
•For correct disposal, the appliance must be consigned to an authorised waste
disposal company to ensure that all recyclable components are reused and the
remaining materials are processed properly.
•During installation ensure the room has adequate ventilation to prevent the build-
up of stale air that might be harmful to the health of the operators.
•During operation and maintenance ensure that any waste pollutant products (oil,
grease, etc.) are disposed of correctly.
•Keep noise levels down to reduce noise pollution.
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EN
FreshJet Disposal
17
For more information on correct dismantling of our products please refer to the recy-
cling handbooks at www.dometic.com.
➤Place the packaging material in the appropriate recycling waste bins wherever
possible.
➤When in operation or undergoing repairs and maintenance work, make sure that
the refrigerant circuit is not damaged and refrigerant cannot escape. It acts as a
greenhouse gas and should not be allowed into the environment.
MIf you wish to finally dispose of the product, ask your local recycling centre
or specialist dealer for details about how to do this in accordance with the
applicable disposal regulations.
➤Dispose of the product at an official waste disposal facility in accordance with the
applicable recycling or disposal guidelines.
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EN
Technical data FreshJet
18
11 Technical data
Contains fluorinated greenhouse gases
Hermetically sealed equipment
FreshJet1500E
Ref. no.: 9105306669
Compressor cooling capacity: 1500 W
Cooling capacity based on ISO 5151: 1500 W
Rated input voltage: 230 Vw/ 50 Hz
Power consumption in cooling mode:
Required fuse:
2.7 A
4 A
Operating temperature range: 0 °C to +52 °C
Refrigerant: R-410a
Refrigerant quantity: 0.54 kg
CO2equivalent: 1.12752 t
Global warming potential (GWP): 2088
Blower: 2 blower levels
Protection class: IPX4
Max. volume of space in the vehicle
(with insulated walls):
20 m³
Dimensions L x W x H: 787 x 562 x 225 mm
(height above vehicle roof)
Weight: approx. 28 kg
Inspection/certification:
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