Dometic RTX1000 User manual

AIR CONDITIONERS
COOLAIR
RTX1000, RTX2000, SPX1200T
Assembly kit for universal installation 2
(bar attachment system)
Installation Manual . . . . . . . . . . . . . . . . . . 3
Montagesatz für Universaleinbau 2
(Bügelbefestigung)
Montageanleitung . . . . . . . . . . . . . . . . . .18
Kit de montage pour montage
universel 2 (fixation par barre)
Instructions de montage. . . . . . . . . . . . . 34
Juego de montaje para montaje
universal 2 (fijación de horquillas)
Instrucciones de montaje . . . . . . . . . . . . 50
Kit de montagem para instalação
universal 2 (fixação por meio de
parafuso)
Instruções de montagem . . . . . . . . . . . . 66
Set di montaggio per montaggio
universale 2 (fissaggio a staffa)
Indicazioni di montaggio . . . . . . . . . . . . 82
Montageset voor universele inbouw 2
(beugelbevestiging)
Montagehandleiding . . . . . . . . . . . . . . . 98
Monteringssæt til universalmontering 2
(bøjlefastgørelse)
Monteringsvejledning . . . . . . . . . . . . . .114
Monteringssats för universell
montering 2 (bygelmontering)
Monteringsanvisning . . . . . . . . . . . . . . 130
Monteringssett for
universalmontering 2 (bøylefeste)
Monteringsanvisning . . . . . . . . . . . . . . . 145
Asennussarja yleisasennuksiin
sankakiinnityksellä
Asennusohje . . . . . . . . . . . . . . . . . . . . . . 160
Монтажный комплект для
универсального монтажа 2 (крепление
хомутами)
Инструкция по монтажу . . . . . . . . . . . . 174
Zestaw montażowy do montaż
uniwersalny 2 (mocowanie za pomocą
jarzma)
Instrukcja montażu . . . . . . . . . . . . . . . . . 191
Montážna súprava pre univerzálna
montáž 2 (strmeňové upevnenie)
Návod na montáž . . . . . . . . . . . . . . . . . 208
Montážní sada pro vozidla univerzální
nástavba 2 (upevnění pomocí spon)
Návod k montáži. . . . . . . . . . . . . . . . . . 224
Szerelőkészlet a következőkhöz:
2. univerzális beszerelés (kengyeles
rögzítés)
Szerelési útmutató . . . . . . . . . . . . . . . . 240
EN
DE
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PT
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NL
DA
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NO
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RU
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CS
HU
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3
EN
RTX1000/2000, SPX1200T
Original instructions
Please read this instruction manual carefully before installation and
first use, and store it in a safe place. If you pass on the product to
another person, hand over this instruction manual along with it.
Contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Handling electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 RTX1000, RTX2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 SPX1200T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.1 Notes on installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.2 Creating the opening (if necessary). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.3 Removing the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.4 Preparing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.5 Attaching the seal for the cab roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.6 Fitting the unit in the roof hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7.7 Routing the electrical power supply leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7.8 Installing supply lines to the condenser unit (SPX1200T only) . . . . . . . . . . . . . . 13
7.9 Fixing the cover frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Configuring the system software . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.1 Entering and exiting configuration mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.2 P.01: Low voltage shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.3 P.02: Unit for temperature display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.4 P.05: Tilt sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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EN
Explanation of symbols RTX1000/2000, SPX1200T
4
1 Explanation of symbols
!
!
A
I
2 Safety instructions
The manufacturer accepts no liability for damage in the following cases:
•Faulty assembly or connection
•Damage to the product resulting from mechanical influences and incorrect
connection voltage
•Alterations to the product without express permission from the manufacturer
•Use for purposes other than those described in the operating manual
2.1 Using the device
•Only use the parking cooler for the purpose specified by the manufacturer
and do not make any alterations or structural changes to the device.
•Do not use the parking cooler if it is visibly damaged.
•The parking cooler must be installed safely so that it cannot tip over or fall
down.
•Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with the risks
involved and the relevant regulations.
•Do not use the parking cooler near flammable fluids and gases.
•Do not operate the parking cooler if the ambient temperature is below 0 °C.
•Do not undo the upper cover of the parking cooler in the event of a fire. Use
approved extinguishing agents instead. Do not use water to extinguish fires.
WARNING!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION!
Safety instruction: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
NOTICE!
Indicates a situation that, if not avoided, can result in property damage.
NOTE
Supplementary information for operating the product.
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5
EN
RTX1000/2000, SPX1200T Target group
•Please inform your vehicle manufacturer if the height entered in your vehicle
documents needs to be altered due to the installation of the parking cooler.
– RTX1000/2000 height: 175 mm
– SPX1200T height: 60 mm
•Disconnect all power supply lines when working on the parking cooler
(cleaning, maintenance, etc).
2.2 Handling electrical cables
•Use cable ducts to lay cables through walls with sharp edges.
•Do not lay loose or bent cables next to electrically conductive materials
(metal).
•Do not pull on the cables.
•Attach and lay the cables in such a manner that they cannot be tripped over
or damaged.
•The electrical power supply may only be connected by a specialist work-
shop.
•The device shall be installed in accordance with national wiring regulations.
•The connection to the vehicle's electrical system should be protected as
follows:
– power supply: RTX 24 V: 40 A; RTX 12 V: 80 A
– voltage monitor: 2 A
•Never lay power supply lines (battery leads) in the vicinity of signal or control
cables.
3 Target group
This installation manual contains the essential information and instructions for
installing the parking cooler. It is intended for competent installer technical staff
who are familiar with the guidelines and safety precautions to be applied when
installing lorry accessories.
This installation manual should always be kept with the unit to which it relates.
4 Intended use
ANOTICE!
•The parking cooler is not suitable for installation in construction machines,
agricultural machines or similar equipment. They will not work properly if
exposed to strong vibrations.
•Operating parking cooler with voltages other than those specified can
result in damage to the devices.
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EN
Scope of delivery RTX1000/2000, SPX1200T
6
4.1 RTX1000, RTX2000
The installation kit enables the installation of a CoolAir RTX1000 or RTX2000
parking cooler in a roof ventilation opening (hatch) provided at the plant or
installed by the customer in an HGV driver cab.
4.2 SPX1200T
The installation kit enables the installation of a CoolAir SPX1200T roof evaporator
unit in a roof ventilation opening (hatch) provided at the plant or installed by the
customer in an HGV driver cab.
5 Scope of delivery
CoolAir RTX1000 24 V, RTX2000 24 V/SPX1200T installation kit for
universal installation with bar attachment system
Pos. in
fig. 1Part designation Quantity
Thread insert with flange M8 (RTX only) 4
Thread insert with flange M6 (RTX only) 4
Nut M8 4
Fastening holder 2
Washer 8.5 x 20 4
Spring washer M8 4
Hex screw M8 x 100 4
Spacer sleeve L = 48 mm, ∅10 mm 8
Cover frame 1
Washer M6 4
 Allen screw with cylindrical head M6 x 110 4
 2.7 m insulating tape (profile: 10 x 20 mm) 1
 Connection cable 6 mm² x 4 m 1
 Cable binder 1
 1/4" hexagon bit 1
– Installation manual 1
– Template (integrated in the packaging) 1
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7
EN
RTX1000/2000, SPX1200T Accessories
CoolAir RTX1000 12 V, RTX2000 12 V installation kit for
universal installation with bar attachment system
6 Accessories
Available as accessories (not included in the scope of delivery):
Pos. in
fig. 1Part designation Quantity
Thread insert with flange M8 4
Thread insert with flange M6 4
Nut M8 4
Fastening holder 2
Washer 8.5 x 20 4
Spring washer M8 4
Hex screw M8 x 100 4
Spacer sleeve L = 48 mm, ∅10 mm 8
Cover frame 1
Washer M6 4
 Allen screw with cylindrical head M6 x 110 4
 2.7 m insulating tape (profile: 10 x 20 mm) 1
 Connection cable 6 mm² x 4 m 1
 Cable binder 1
 Maxi Fuse 80 A 1
 Maxi Fuse holder (80 A) 1
 Ring terminal 21.2 mm², M8 1
 Ring terminal 21.2 mm², M10 1
 Joint connector 21.2 mm² 1
 Blade fuse, 2 A 1
 Fuse holder (2 A) 1
 Ring terminal 0.5 mm², M8 2
 Joint connector 0.5 mm² 1
 1/4" hexagon bit 1
– Installation manual 1
– Template (integrated in the packaging) 1
Part designation Ref. no.
RTX 24 V: Connection cable 6 mm² x 11 m 9100300108
RTX 12 V: Connection cable 21.2 mm² x 8 m
Electrical fuse connection set RTX 9100300110
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EN
Installation RTX1000/2000, SPX1200T
8
7 Installation
!
A
7.1 Notes on installation
The following tips and guidance should be followed when installing the parking
cooler:
!
•Before installing the parking cooler, check whether any vehicle components
could be damaged or have their function impaired as a result of the installa-
tion.
Check the dimensions of the system to be installed (fig. 2).
The dotted line indicates the middle of the roof hatch opening.
•The top cowl of the parking cooler can be painted (fig. 3). The
manufacturer recommends that the painting is done by a specialist paint
shop.
•Before installation, check with the vehicle manufacturer whether the vehicle
body is designed for the static weight of the parking cooler and the dynamic
loads created by it when the vehicle is in motion. The manufacturer of the
parking cooler accepts no liability whatsoever in that regard.
CAUTION!
Incorrect installation of the parking cooler may place the safety of the user at
risk.
Themanufactureracceptsnoliabilitywhatsoeverforpersonalinjury or property
damage if the parking cooler is not installed according to this installation
manual.
NOTICE!
•The parking cooler may only be installed by qualified personnel from a
specialist company. The following information is intended for technicians
who are familiar with the guidelines and safety precautions to be applied.
•The manufacturer only assumes liability for parts included in the scope of
delivery. The validity of the warranty expires if the device is installed
together with third-party parts.
•Check whether the roof of the vehicle is able to support the weight of a
person before climbing onto it. Ask the vehicle manufacturer about the
permitted roof loads.
WARNING! Electric shock hazard
Before carrying out any work on electrically operated components, make sure
that they are disconnected from the power supply.
Before installing the parking cooler, disconnect all connections to the vehicle
battery.
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9
EN
RTX1000/2000, SPX1200T Installation
•The downward slope of the roof in forward direction in the area where the
unit is installed must not be more than:
– RTX1000: 8°
– RTX2000: 20°
– SPX1200T: 17°
•The assembly parts supplied must not be modified during installation.
•The ventilation openings must not be covered over (minimum distance from
other external attachments: 100 mm).
•Follow the vehicle manufacturer's guidelines when installing the system and
establishing the electrical connections.
I
7.2 Creating the opening (if necessary)
I
➤Create an opening measuring 505 mm x 500 mm with rounded corners with
a radius of R25 (fig. 6, arrow = forward direction).
I
7.3 Removing the roof hatch
Proceed as follows (fig. 7):
➤Remove all screws and fixings for the existing roof hatch.
➤Take out the roof hatch.
➤Remove the sealant around the opening so that the surface is clean and free
of grease.
I
NOTE
After installation of the system, the pre-set parameters on the system software
must be checked (chapter “Configuring the system software” on page 14).
NOTE
To simplify the task of creating the opening, there is a template integrated in
the packaging of the installation kit.
NOTE
Dispose of all waste materials separately. When doing so, follow the waste
disposal requirements applicable in your local area.
NOTE
Dispose of all waste material, glue, silicon and seals separately. When doing
so, follow the waste disposal requirements applicable in your local area.
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EN
Installation RTX1000/2000, SPX1200T
10
7.4 Preparing the unit
A
Proceed as follows (fig. 8):
➤Place the parking cooler on a work surface with the casing facing down.
➤Screw the 6 self-tapping M8 threaded plugs into the blind holes marked “6”.
To do so, use the 1/4" bit supplied.
➤Screw the 4 self-tapping M6 threaded plugs into the blind holes marked “7”.
Use a 5 mm hexagon bit to do so.
7.5 Attaching the seal for the cab roof
A
➤Glue the sealing strip to the cab roof (fig. 9A).
Follow the contour of the roof hatch opening. The join between the ends of
the seal should be at the back.
➤Apply a flexible, non-hardening butyl sealant (e.g. SikaLastomer-710) to the
join between the ends of the sealing strip and to the top edge of the sealing
strip (fig. 9B).
NOTICE!
When preparing the unit on the work surface, make sure it is secured against
falling off.
Make sure that the work surface is clean and level to ensure that the unit is not
damaged.
NOTICE!
Ensure that the surface where the seal between the unit and the cab roof is to
be glued is clean (free of dust, oil, etc.).
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