Dometic CK36H401RI Harrier Inverter User manual

Harrier Inverter
CK36H401RI, CK36H401RIY
Air conditioning roof unit
Installation Manual
EN
CLIMATE CONTROL
HARRIER
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Dometic Harrier Inverter Explanation of symbols
3
Please read this instruction manual carefully before installation and start-
up, and store it in a safe place. If you pass on the device to another person,
hand over this instruction manual along with it.
Table of contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2 Safety and installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3 Target group for this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
7 Unit identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1 Explanation of symbols
D
!
!
DANGER!
Safety instruction: Failure to observe this instruction will cause death
or serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause death
or serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
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Safety and installation instructions Dometic Harrier Inverter
4
A
I
2 Safety and installation instructions
Please observe the prescribed safety instructions and stipulations from the
vehicle manufacturer and service workshops.
The manufacturer accepts no liability for damage in the following cases:
• Faulty assembly or connection
• Damage to the product resulting from mechanical influences and incorrect
connection voltage
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in the operating manual
I
2.1 Handling the device
!WARNING!
• Installation and repair of the roof air conditioner may only be carried
out by qualified personnel who are familiar with the risks involved and
the relevant regulations. Inadequate repairs may cause serious
hazards. For repair service, please contact the service centre in your
country (addresses on the back page).
•Electrical devices are not toys.
Keep electrical devices out of reach of children or infirm persons. Do
not allow them to use electrical devices without supervision.
• Persons whose physical, sensory or mental capabilities or whose lack
of experience and knowledge prevent them from using the device
safely should not use it without supervision or instruction by a respon-
sible person.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
NOTE
This manual should be read in conjunction with the Operation Manual
provided with the air-conditioner.
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Dometic Harrier Inverter Safety and installation instructions
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•Donot undo the upper cover of the roof air conditioner in the event of
a fire. Use approved extinguishing agents instead. Do not use water to
extinguish fires.
!CAUTION!
• The roof air conditioner must be installed securely so that it cannot fall
down.
• Only operate the roof air conditioner if you are certain that the housing
and the cables are not damaged.
• Do not use the roof air conditioner near flammable fluids or in closed
rooms.
• Make sure no combustible objects are stored or installed near the air
outlet. A distance of at least 50 cm must be kept.
• Do not reach into air outlets or insert any foreign objects in the device.
ANOTICE!
• Only use the device as intended.
• The roof air conditioner is not suitable for use in agricultural or con-
struction vehicles.
• Do not make any alterations or conversions to the device.
• Never drive through automatic car washes when the roof air condi-
tioner is mounted.
• If faults occur in the refrigerant circuit, the system must be checked by
a specialist company and repaired properly. The refrigerant must
never be released into the air.
INOTE
• Please ask your vehicle manufacturer if a technical inspection is
required after fitting an air conditioner and whether the height entered
in the vehicle documents needs to be altered:
– Harrier Series: increased height 280 mm
2.2 Handling electrical cables
!WARNING!
• The electrical power supply may only be connected by a qualified
electrician.
• The appliance shall be installed in accordance with national wiring
regulations.
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Target group for this instruction manual Dometic Harrier Inverter
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!CAUTION!
• Fit a fuse of at least 10 A to the connection with the vehicle’s power
supply.
• Attach and lay the cables so that they cannot be tripped over or
damaged.
ANOTICE!
• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive
materials (metal).
• Do not pull on the cables.
3 Target group for this instruction manual
The instructions in this manual are intended for qualified personnel at workshops
who are familiar with the guidelines and safety precautions to be applied.
4Scopeofdelivery
3
4
6
5
9
2
1
78
1
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Dometic Harrier Inverter Accessories
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5Accessories
The following accessories are available for purchase separately.
If you have questions in respect of the accessories, please contact your local service
partner.
6 Intended use
The Dometic Harrier inverter roof air conditioner can condition the interior of
campers and caravans with cool or warm dehumidified air.
The roof air conditioner is not suitable for installation in construction machines, agri-
cultural machines or similar equipment. It will not work properly if exposed to strong
vibrations.
Do not operate the roof air conditioner if the ambient temperature is above 52 °C.
I
No. in fig. 1Number Description
1 1 Roof air conditioner
2 1 Roof frame
3 1 Ceiling plate
41ADBcover
5 1 Duct insert
6 2 Air filter
7 1 Transition duct
8 3 Cable connector
9 4 Fastening bolt and washer
Description Ref. no.
Thicker roof duct kit 81-535-DUCT3
NOTE
You can find additional information on roof air conditioners in
the operating manual, such as the technical description or the controls.
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Unit identification Dometic Harrier Inverter
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7 Unit identification
Labels are attached to the Dometic Harrier inverter roof air conditioner. These labels
provide the user and fitter with information on specifications of the device.
A label is applied to the side of the electrical box inside the rooftop unit and can be
read through the side ventilation grille. This label provides details on the rooftop
unit.
Another label is located on the inside of the ADB cover giving details of the ADB.
7.1 Rooftop unit
Data label is located on the side of the electrical box under the top cover. It is visible
through the side vent if the unit.
7.2 Air distribution box
Another label is located on the inside of the ADB cover giving details of the ADB.
Product data label location
on rooop unit
2
ADB data label
inside the ADB
3
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Dometic Harrier Inverter Installation
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8 Installation
!
8.1 Note on installation
Read this installation manual completely before installing the roof air conditioner.
The following tips and instructions must be observed while installing the roof air
conditioner:
D
!
A
CAUTION! Beware of injury
The roof air conditioner may only be installed by qualified personnel.
The following information is intended for technicians who are familiar
with the guidelines and safety precautions to be applied.
DANGER! Risk of electrocution
Disconnect all power supplies when working on the roof air conditioner.
CAUTION! Beware of injury
• Improper installation of the roof air conditioner can result in
irreparable damage to the device and put the safety of the user at
risk.
• The manufacturer assumes no liability for malfunctions and for the
safety of the roof air conditioner, especially for injury and/or damage
to property, if the roof air conditioner is not fitted in accordance with
these installation instructions.
• Always wear the recommended protective clothing (e.g. protective
goggles, gloves).
NOTICE! Beware of damage
• Observe the structural engineering of the vehicle and seal of all
openings made when installing the roof air conditioner.
• Check whether the roof of the vehicle is able to support the weight
of a person before climbing onto it. Ask the vehicle manufacturer
about the permissible roof loads.
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Installation Dometic Harrier Inverter
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Note on transport
• Always have someone help you carry the roof air conditioner.
• Always lift the roof air conditioner to move it and never drag it over the roof
(fig. 4A).
• Do not use the rear or side ventilation slots to lift it (fig. 4B).
Note on installation location
• Before installing the roof air conditioner, check whether any vehicle components
could be damaged by the installation of the roof air conditioner (such as lamps,
cupboards, doors).
• Before installation, find out (by consulting the manufacturer of the vehicle)
whether the construction is designed for the static weight and the loads of the air
conditioner when the vehicle is in motion. The manufacturer of the roof air condi-
tioner assumes no liability whatsoever.
• The vehicle manufacturer may have already provided points where the opening
for the installation of the roof air conditioner can be made without any risk of
weakening the construction or cutting power cables. If not, fitment of a roof H-
frame may be required. These are available separately.
• Select a flat and sufficiently level area at the centre of the vehicle roof between
two longitudinal sections for installation.
• The roof inclination of the installation surface may not exceed 10°.
• Make sure no combustible objects are stored or installed near the air outlet. A
distance of at least 50 cm should be kept.
• Make sure that there are no objects within the vehicle which could obstruct the
attachment of the air outlet unit or the cooled air from flowing through the swiv-
elling air distribution nozzles.
• For safety reasons, note the location of existing wiring harnesses, wires and other
components within the installation area, in particular those which are not visible,
when installing the roof air conditioner (when drilling or screwing etc.).
BA
4
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Dometic Harrier Inverter Installation
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Note on electrical system
• Only a qualified electrician should connect the roof air conditioner to the electri-
cal power.
• Check that the voltage specification on the type plate is the same as that of the
power supply.
• Do not lay cables which are loose or bent next to electrically conductive material
(metal).
• Install an all-pole switch with a contact opening width of at least 3 mm on the
installation side.
There are two ways of installing the roof air conditioner:
• Making a new opening (chapter “Making a new opening” on page 11). In this
case the opening must be reinforced by an appropriate frame.
• Using the existing roof hatch openings (ventilation hatch) in the vehicle (chapter
“Installing in an existing opening” on page 13).
8.2 Making a new opening
➤Select an area at the centre on the roof between two longitudinal supports.
➤Mark the position and size of the opening using the template included in the
packaging (Aand B) – either:
– a x a = 400 x 400 mm
– a x a = 360 x 360 mm
a
a
5
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Installation Dometic Harrier Inverter
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➤Drill out the corners (A).
➤Carefully cut out the opening on the roof using a keyhole saw or a similar tool (B).
Make sure no electrical power cables are damaged.
➤Before installation, check whether the roof hole needs reinforcing.
➤Frame the opening with appropriate sized wood or steel members to prevent
collapsing when clamping the air conditioner.
➤If needed, fit a suitable H-frame to provide re-enforcement to the roof.
AB
6
2. 1.
7
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Dometic Harrier Inverter Installation
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8.3 Installing in an existing opening
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➤Remove all screws and fixtures of the existing roof hatch or an old air conditioner.
➤Take out the roof hatch or old air conditioner.
➤Remove any sealant around the opening using a scraper or similar tool.
➤Seal any screw holes and recesses with a flexible non-hardening butyl sealing
compound (e.g. SikaLastomer-710, Selleys Butyl Mastic, Bostik ezycaulk butyl
sealant or similar).
NOTE
• Existing roof openings of 400 mm x 400 mm or 360 mm x 360 mm
are suitable for installing the roof air conditioner.
• Dispose of all waste material, glue, silicone and seals separately.
Observe the disposal guidelines.
• The manufacturer only assumes liability for parts included in the
scope of delivery. The validity of the warranty expires if the device is
installed together with third-party parts.
ACB
8
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Installation Dometic Harrier Inverter
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8.4 Running the electrical cables
D
The roof air conditioner must be connected to an electric circuit which is able to
supply the required current (see chapter “Technical data” on page 25).
➤Select the cross-section of the cable corresponding to the length:
– Length<7.5m:1.5mm²
–Length>7.5m:2.5mm²
➤Make an opening on one side in order to feed through the electrical power
supply cable.
➤Feed the mains cable through the opening into the vehicle interior.
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8.5 Installing the roof air conditioner ADB
A
I
DANGER! Risk of electrocution
Make sure there is no voltage at electrically operated components
before carrying out work on them!
NOTE
Allow enough length to connect the mains cables to the air conditioner
without causing strain to the cables or connections.
NOTICE! Risk of damage
Observe the structural strength of the roof of the vehicle. The roof of the
vehicle must be able to bear the weight of the roof air conditioner. The
roof must not be indented or deformed by the weight of the unit, even
over a longer period of time.
NOTE
Do not use sealant between the roof plate and the rooftop unit. It will
make later servicing difficult and is not required for weather sealing.
9
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Dometic Harrier Inverter Installation
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➤Fit the roof frame onto the roof of the vehicle over the opening.
Iso
➤Seal around the perimeter with flexible non-hardening butyl sealing compound
such as:
–SikaLastomer-710
– Selleys Butyl Mastic
– Bostik ezycaulk butyl sealant
– or similar products
➤Position the duct insert (1) into the roof frame (2) (outside the RV).
➤Lift the roof air conditioner onto the roof of the vehicle.
NOTE
Ensure the roof frame is oriented correctly based on opening size other-
wise this will cause problems with installation later (refer to markings on
the plate).
Marking indicating
opening size
(in this case
400 mm – flip over
for a 360mm
opening)
Arrow
showing
forward
orientation
0
1
2
a
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➤Position the roof air conditioner over the installation opening.
There are markings on the roof plate to assist in locating the roof air conditioner
correctly. The base of the roof air conditioner should locate in the ribs of the roof
plate.
➤Align centre indent lines on rooftop unit with 2 notches on the roof plate.
➤Align bottom front edge of rooftop unit with 2 notches on the roof plate.
8.6 Making the mains electrical connection
D
➤Locate the mains wiring and the communication cable which are tucked up in the
return air opening of the rooftop unit
➤Gently pull them down into the RV.
➤Make the mains connections using either the wiring quick connectors provided
or a suitable electrical junction box or terminals.
A
➤Leave the communication cable free to be connected to the ADB transfer board
later in the installation process.
DANGER! Risk of electrocution
• Make sure there is no voltage at electrically operated components
before carrying out work on them!
• All electrical connections must be made by suitably qualified person
in accordance with local regulations.
NOTICE! Risk of damage
Ensure any excess electrical cables are secured where it cannot
interfere with or be damaged during the remaining installation or
from rubbing/vibration following installation.
1
2
1.
2.
3.
b
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Dometic Harrier Inverter Installation
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8.7 Completing the installation
➤Choose the suitable duct seal in accordance with the following table:
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➤Clip the transition duct (1) in place over the duct insert (2) (inside the RV).
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Roof thickness Seal type
30 – 60 mm transition duct (included with ADB)
60 – 105 mm thicker roof duct kit (purchased separately)
NOTE
For the thicker roof duct kit refer to the instructions included with the seal
kit.
NOTE
Ensure the transition duct or seal is located correctly over the duct insert,
otherwise the performance of the unit may be affected.
1
2
c
d
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➤Locate the communication cable and feed the black plug end through the
opening in the ceiling plate of the ADB.
➤Raise the ceiling plate into position and clip the transition duct into place using
the two finger holds on the transition duct to ensure full engagement.
➤When clipped correctly the ADB ceiling plate will be held up while the clamping
bolts are inserted.
Four bolts are used to clamp the rooftop unit and ceiling plate into place: 3 are
positioned in the corners, while the 4th is slightly inbound.
Use the supplied washers with the bolts.
ANOTICE! Risk of damage
• Tighten to the specified torque.
• Ensure all 4 bolts are tightened by the same amount. Uneven tight-
ening can cause distortion of the roof air conditioner and result in
possible damage.
e
A4.0 Nm
f
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Dometic Harrier Inverter Installation
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➤Tighten the bolts using a torque spanner to a torque of 4.0 Nm.
8.8 Connecting communication cables
➤Connect to the transfer PCB on the ADB ceiling plate:
– the white 13-pin connector from the ADB cover (1)
– the black 4-pin connector from the rooftop unit (2)
8.9 Installing the ADB cover
➤Place the ADB cover over the ceiling plate by clipping the front edge under the
clips near the outlet vent, then doing the same on the other side.
Be aware of the orientation of the cover as the display should align with the
recessed area of the ceiling plate.
CN3 CN2 CN4 CN1 CN5
12
g
h
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If the outlet vent doors have rotated during assembly they can be returned to the
home position by gently pushing the bottom edge by hand – this will not dam-
age the oscillation motors.
➤Clip the ADB cover on at the front and rear and ensure the magnets are engaged
in the 4 corners.
➤Insert the 2 air filter elements.
➤Enter the new vehicle height and weight in the vehicle documents (if required).
i
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