Dometic BLUTEC40D User manual

BLUTEC40D
Marine generator
Installation and Operating Manual
Marinegenerator
Montage- und Bedienungsanleitung
Générateur marin
Instructions de montage
et de service
Generador marino
Instrucciones de montaje y de uso
Gerador marítimo
Instruções de montagem e manual de
instruções
Generatore marino
Istruzioni di montaggio e d’uso
Nautische generator
Montagehandleiding en
gebruiksaanwijzing
Marinegenerator
Monterings- og betjeningsvejledning
Maringenerator
Monterings- och bruksanvisning
Båtgenerator
Monterings- og bruksanvisning
Laivageneraattori
Asennus- ja käyttöohje
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
ENERGY & LIGHTING
TEC

User Manual
-4-
GB
GUARANTEE CLAUSES
The equipment is guaranteed according to the contents of Directive 1999/44EC.
The Manufacturer’s guarantee is expressly excluded in the case that the breakdown and/
or irregular functioning of the equipment is caused by or depends on incorrect set-up.
The equipment is guaranteed for two years or 1000 operating hours against breakdown or
malfunction. The guarantee shall be invalid once the indicated duration has been exceeded
or if the recommended maintenance programme has not been followed.

User Manual
-5-
GB
CONTENTS
TABLE OF CONTENTS
GENERAL INFORMATION............................ 6
TECHNICAL INFORMATION......................... 8
SAFETY INFORMATION ............................. 11
INFORMATION ON MOVEMENT AND
INSTALLATION ........................................... 15
INFORMATION ON ADJUSTMENTS........... 25
INFORMATION ON USE ............................. 25
MAINTENANCE INFORMATION ................ 27
TROUBLESHOOTING INFORMATION ...... 31
INFORMATION ON SPARE PARTS............ 33
WIRING DIAGRAM...................................... 35
CONNECTION TO THE EXTERNAL POWER
SUPPLY........................................................ 35
A
Adjustment method (25)
C
Changing engine oil (29)
Changing the fuel lter (30)
Changing the sacricial anode (30)
Changing the water pump rotor (33)
Check oil level (28)
Connecting the battery (21)
Connecting the battery charger (21)
Connecting the fuel indicator (21)
Connection to the exhaust (22)
Connection to the external power supply (36)
Connection to the power supply (20)
Cooling water connection (24)
D
Decommissioning the unit (34)
Description of controls (25)
E
Electrical connection to the external network (21)
F
Finding malfunctions (31)
Fuel connection (22)
Fuel circuit (23)
G
General description of the appliance (8)
General rules (11)
Glossary and terms (7)
I
Improper use (10)
Installing the unit (16)
L
Loading and transport (15)
M
Main components (8)
Manufacturer and appliance identication (6)
Movement and lifting (16)
P
Packing and unpacking (15)
Prolonged inactivity of the unit (26)
R
Recommendations for maintenance (27)
Recommendations for movement and installation (15)
Recommendations for use and operation (25)
Recommendations when changing parts (33)
Recommended lubricants (28)
Requesting assistance (7)
Rules for adjustment and maintenance (12)
Rules for movement and installation (11)
Rules for operation and use (12)
Rules for safety from environmental impact (13)
S
Safety and information signs (14)
Safety devices (10)
Safety for the disposal of Waste from Electrical and
Electronic Equipment (WEEE Directive 2002/96) (13)
Scope of the manual (6)
Starting and stopping the unit (26)
Storage (16)
T
Table of alarm signals (32)
Table of maintenance operations (27)
Technical data (9)
Testing the unit (24)
Tank-Generator distance (22)
W
Wiring diagram (35)

User Manual
-6-
GB
This manual, which is an integral part of
the equipment, has been drawn up by the
manufacturer to provide the information
required by those trained and authorised
to work on and with it during its working
life.
This information is supplied by the
Manufacturer in the original language
(Italian) and
may be translated into other languages
to satisfy legal and/or commercial
requirements.
Those to whom this information is
addressed must not only use the
appliance in a proper manner, but must
read the information carefully and apply all
instructions strictly.
Spending a short time reading this
information will allow you to avoid risks
that might result in a health or safety
hazard and in economic damage.
Should this manual contain information
that is additional to the actual set-up of the
appliance, this additional information will
have no inuence on the rest.
Keep this manual in a safe, known and
easily accessible place for the entire
working life of the appliance, so that it is
always to hand when required.
The manufacturer reserves the right to
makeall modications it may deem t,
without undertaking to give any prior
notice.To highlight certain sections of
text that are particularly important or to
indicate certain important specications,
various symbols have been used. These
are described below.
GENERAL INFORMATION
SCOPE OF THE MANUAL
MANUFACTURER AND APPLIANCE IDENTIFICATION
Danger - Attention
Warning - Caution
Indicates states of severe danger that,
if ignored, may seriously endanger the
health and safety of persons.
Indicates that it is necessary to take
suita-ble precautions in order to avoid
endan-gering the health and safety
of persons and causing economic
damage.
Important
Indicates technical information of
particular importance that must not be
ignored.
The identication plate shown here
is afxed di-rectly to the appliance.
A) Manufacturer identication
B) Conformity markings
C) Model/Serial number
D) Year of manufacture
E) Technical data
A
B
C
D
E

User Manual
-7-
GB
Certain terms that are used frequently in
the manual are described, so as to give
the fullest possible view of their meaning.
Installation technician: a technician
selected and authorised by the
Manufacturer or his agent, from among
those with the necessary qualications
to carry out installation and testing of the
appliance.
Ordinary maintenance: series of
operations necessary to keep the
appliance in a state of proper efciency
and operation. These operations are
normally planned by the Manufacturer,
who sets down the qualications required
to carry them out and the intervention
method.
Special maintenance: series of operations
necessary to keep the appliance in a
state of proper efciency and operation.
These operations are not planned by the
Manufacturer and must be carried out by
the maintenance technician.
Senior maintenance technician: a
technician selected and authorised by
the Manufacturer from among those with
the necessary qualications, experience
and information to carry out special
maintenance and repairs on the appliance.
GLOSSARY AND TERMS
REQUESTING ASSISTANCE
For any assistance, please contact the
Manufacturer’s Service Department.
When requesting technical assistance,
please indicate the information provided
on the identication plate, the approximate
number of working hours and the type of
problem encountered.

User Manual
-8-
GB
TECHNICAL INFORMATION
GENERAL DESCRIPTION OF THE APPLIANCE
MAIN COMPONENTS
heat exchanger (C)
The generator unit for vessels “BLUTEC
40 D”, is an appliance designed and built to
be installed on board vessels of all types.
It is used in the professional and civil
shipping sector to generate current on
sea-going vessels.
The appliance is tted with a control panel,
from which it is possible to controll all
working functions.
-Endothermic motor (A): to power all
the main components.
-Alternator (B): transofms the
mechanical energy of the motor into
alternat current electrical energy.
-Heat exchanger (C): cools the air
inside the unit through heat exchange
with the sea water.
-Water pump (D): feeds the sea water
cooling circuit
-Inverter (E): converts the supply
voltage into a perfectly stable, high
quality voltage of 230V/50Hz.
-Control panel (F): comprises the
devices used to operate and control all
functions.
control panel (F)
inverter (E)
alternator (B)
water pump (D)
endothermic motor (A)

User Manual
-9-
GB
TECHNICAL DATA
Appliance model Unit of
measurement
BLUTEC 40D
Dimensions
A mm 570
B mm 406
C mm 528
Weight kg 85
Motor technical data
Model YANMAR L 70 N / 320cc
Maximum power HP 6,1
maximum running speed Rev/min 3300
Fuel consumption lt 1,3
Oil sump capacity lt 1,1
Max inclination ± 20°
Generator technical data
Maximum output (continuous) W 3500
Output voltage V 230±10%
Frequency Hz 50
Insulation Class H

User Manual
-10-
GB
SAFETY DEVICES
IMPROPER USE
The illustration shows the position of the
devices.
-Fixed guard (A): prevents access to
moving parts of the unit. It can only be
opened by a voluntary action and with
the aid of a tool.
-Mobile guard (B): prevents access to
the interior of the unit.
-Temperature probe (C): disables the
unit if the exhaust gas reaches an ex-
cessively high temperature.
xed guard (A)
sensor (C)
xed guard (A)
mobile guard (B)
Any form of use other than that authorised
is to be considered IMPROPER USE.
Under no circumstances must this unit
be used in explosive environments or
when exposed to the elements.