Dynojet Power commander V User manual

19-008 www.powercommander.com 2009-2010 Polaris 800 PCV - 1
PARTS LIST
1 Power Commander
1 USB Cable
1 CD-ROM
1 Installation Guide
2 Power Commander Decals
2 Dynojet Decals
2 Velcro
1 Alcohol swab
1 Zip tie
YOU CAN ALSO DOWNLOAD THE
POWER COMMANDER SOFTWARE AND
LATEST MAPS FROM OUR WEB SITE AT:
www.powercommander.com
2009-2010 Polaris Sportsman 800
Installation Instructions
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 [phone] www.powercommander.com

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EXPANSION PORTS 1 & 2
Optional Accessories such as
Color LCD unit or Auto tune kit.
POWER COMMANDER V
INPUT ACCESSORY GUIDE
Map - The PCV has the ability to hold 2 different
base maps. You can switch on the fly
between these two base maps when you hook
up a switch to the MAP inputs. You can use
any open/close type switch. The polarity of
the wires is not important. When using the
Autotune kit one position will hold a base map
and the other position will let you activate the
learning mode. When the switch is “CLOSED”
Autotune will be activated.
Shifter- These inputs are for use with the Dynojet
quickshifter. Insert the wires from the Dynojet
quickshifter into the SHIFTER inputs. The
polarity of the wires is not important.
Speed- If your application has a speed sensor then
you can tap into the signal side of the sensor
and run a wire into this input. This will allow
you to calculate gear position in the Control
Center Software. Once gear position is setup
you can alter your map based on gear position
and setup gear dependent kill times when
using a quickshifter.
Analog- This input is for a 0-5v signal such as
engine temp, boost, etc. Once this input
is established you can alter your fuel curve
based on this input in the control center
software.
Crank- Do NOT connect anything to this port unless
instructed to do so by Dynojet. It is used to
transfer crank trigger data from one module to
another.
ACCESSORY INPUTS
Wire connections:
To input wires into the PCV first remove the rubber
plug on the backside of the unit and loosen the
screw for the corresponding input. Using a 22-24
gauge wire strip about 10mm from its end. Push the
wire into the hole of the PCV until is stops and then
tighten the screw. Make sure to reinstall the rubber
plug.
NOTE: If you tin the wires with solder it will make
inserting them easier.
CRANK
ANALOG
SPEED
MAP
MAP
SHIFTER
SHIFTER
USB CONNECTION

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1 Remove the side panels from each side of the ATV.
2 Prop the front rack open.
3 Remove both access covers shown in Fig. A.
4 Install the PCV to the side of the ECU (Fig. B).
Use the supplied velcro to mount the PCV. Make sure to use the supplied alcohol
swab to clean both surfaces.
5 Locate the stock Throttle Position Connector on the right hand side of the
throttle bodies. This is a white 3 pin connector (Fig. C).
6 Unplug this connector.
FIG.A
FIG.C
FIG.B

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7 Route the white connectors from the PCV down the right hand side of the ATV
and plug them in-line of the stock TPS connector (Fig. D).
8 Use one of the supplied zip ties to hold the PCV harness to the frame.
FIG.D
9 Locate the stock #2 injector harness on the right hand side of the ATV.
This connector is located in the right wheel well of the ATV. This may be located
by following the wiring harness back from the injector until you find the connector
shown in Fig. E.
10 Unplug this connector.
FIG.E
11 Plug the YELLOW colored wires from the PCV in-line of the stock wiring
harness (Fig. F).
FIG.F

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12 On the left hand side of the ATV remove the two bolts that hold the ignition coil
bracket to the frame (Fig. G).
To access the bolt on the left you will need to pull the spark plug wires from the
coils.
Removing the coil bracket will allow you access to the #1 injector harness.
FIG.G
13 Locate the stock #1 injector harness on the left hand side of the ATV.
This may be located by following the wiring harness back from the injector until
you find the connector shown in Fig. H.
14 Unplug this connector
FIG.H
15 Plug the ORANGE colored wires from the PCV in-line of the stock wiring
harness (Fig. J).
16 Reinstall the coil bracket.
FIG.J

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17 Attach the ground wire of the PCV to the frame bolt shown in Fig. K.
This bolt in located under the access panel in the front storage compartment.
It is recommended to scuff the paint of the frame where the wire contacts the
frame. Make sure to install the bolt through the plastic bracket first, then the PCV
ground wire.
18 Reinstall covers.
FIG.K