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  9. Dynojet Power commander V User manual

Dynojet Power commander V User manual

08-10 Kawasaki ZX10R PCV - 117-004 www.powercommander.com
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
2008-2010KawasakiZX10R
InstallationInstructions
PartsList
1 Power Commander
1 USB Cable
1 CD-ROM
1 Installation Guide
2 Power Commander Decals
2 Dynojet Decals
2 Velcro® Strip
1 Alcohol Swab
YOU CAN ALSO DOWNLOAD THE
POWER COMMANDER SOFTWARE AND
LATEST MAPS FROM OUR WEB SITE AT:
WWW.POWERCOMMANDER.COM
PLEASEREADALLDIRECTIONSBEFORESTARTINGINSTALLATION
TheignitionMUSTbeturned
OFFbeforeinstallation!
08-10 Kawasaki ZX10R PCV - 217-004 www.powercommander.com
Map- The PCV has the ability to hold 2 different base
maps. You can switch on the fly between these
two base maps when you hook up a switch to
the MAP inputs. You can use any open/close
type switch. The polarity of the wires is not
important. When using the Autotune kit one
position will hold a base map and the other
position will let you activate the learning mode.
When the switch is “CLOSED” Autotune will be
activated.
Shifter- These inputs are for use with the Dynojet
quickshifter. Insert the wires from the Dynojet
quickshifter into the SHIFTER inputs. The
polarity of the wires is not important.
Speed- If your application has a speed sensor then you
can tap into the signal side of the sensor and
run a wire into this input. This will allow you to
calculate gear position in the Control Center
Software. Once gear position is setup you can
alter your map based on gear position and
setup gear dependent kill times when using a
quickshifter.
Analog- This input is for a 0-5v signal such as engine
temp, boost, etc. Once this input is established
you can alter your fuel curve based on this input
in the control center software.
Crank- Do NOT connect anything to this port unless
instructed to do so by Dynojet. It is used to
transfer crank trigger data from one module to
another.
SHIFTER
SHIFTER
CRANK
MAP
MAP
ANALOG
SPEED
EXPANSIONPORTS1&2
Optional Accessories such as
Color LCD unit or Auto tune kit.
USBCONNECTION
Wireconnections:
To input wires into the PCV first remove the
rubber plug on the backside of the unit and
loosen the screw for the corresponding input.
Using a 22-24 gauge wire strip about 10mm
from its end. Push the wire into the hole of
the PCV until is stops and then tighten the
screw. Make sure to reinstall the rubber plug.
NOTE: If you tin the wires with solder it will
make inserting them easier.
ACCESSORYINPUTS
POWERCOMMANDERV
INPUTACCESSORYGUIDE
08-10 Kawasaki ZX10R PCV - 317-004 www.powercommander.com
FIG. A
FIG. C
FIG. B
6 Unplug the main wiring harness from the throttle bodies (Fig. C).
This is a 16 pin BROWN connector located under the fuel tank on the
right hand side of the bike
1. Remove the main seat and the passenger seat
2 Remove the covers for each side of the fuel tank (Fig. A).
3 Prop the front of the fuel tank up.
4 Slide the junction box that is under the main seat from it’s rubber sleeve.
This allows room for the PCV harness
5 Route the PCV harness underneath the subframe crossover (Fig. B).
Removecover
PCVharness
Unplug
08-10 Kawasaki ZX10R PCV - 417-004 www.powercommander.com
FIG. D
FIG. E
PCVharness
7 Plug the PCV connectors in-line of the stock wiring harness and throttle
body harness (Fig. D).
8 Attach the ground wire of the PCV to the stock wiring harness chassis
ground (Fig. E).
This connection is next to the PCV connection and starter relay.
9 Install the PCV in the tail section as shown in Figure F.
Speed input - BLUE/YELLOW wire. Sensor is located on the left hand side of
the engine case in front of the c/s sprocket.
Temperature input- Light ORANGE wire on 10 pin GREY connector under
fuel tank.
12v source for Autotune - RED wire of tail light connector.
FIG. F

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