Dynojet Power Commander III USB Ignition Module User manual

6-66 www.powercommander.com 2008 Yamaha T-Max 500 - Ignition module - 1
2008 Yamaha T-Max 500
Installation Instructions
Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 [phone]
Parts List
1Ignition module
1Installation Guide
2 Velcro®Strip
1Alcohol Swab
6Zip ties
You can also download the
Power Commander software and
latest maps from our web site at:
www.powercommander.com
The ignition MUST be turned OFF before installation!
This module is intended to be used in conjunction with PowerCommander 437-411
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
Before this module can be used the
Power Commander may need to be updated.
(see included instructions)

1Remove the front fairing panel to
access the battery. This panel is the
one above the headlights.
2Install the Ignition Module on top of
the PCIII using the supplied velcro
(Fig. A).
3Remove the ignition switch cover and
the central tunnel cover (Fig. B).
4Remove the left side front fairing
(Fig. C).
Fig. A
Fig. BFig. C
6-66 www.powercommander.com 2008 Yamaha T-Max 500 - Ignition module - 2
Ground wire from IM
Remove
Remove

5Route the IM harness down to the left
side of the scooter following the fair-
ing frame support
6Use the supplied plastic ties to secure
the IM harness to the fairing frame
support (Fig. D)
7Locate the clear 2 pin crank pickup
coil connector. It is located near the
big white 3 pin connector (Fig. D)
8Plug the Ignition Module in line with
the stock crank pick-up coil connec-
tors (Fig. D)
9Continue to route the Ignition Module
harness down theleft side of the
scooter and go towards the igniton
coil.
10 Secure the Ignition Module harness to
the stock wiring harness using the
supplied zip ties (Fig. E)
Fig. D
Fig. E
6-66 www.powercommander.com 2008 Yamaha T-Max 500 - Ignition module - 3
Crank
connectors
Zip ties
Fig. F
11 Unplug the ORANGE wire from the
ignition coil and plug the ORANGE
colored wires from the Ignition
Module in-line of the stock wiring
harness and coil.
12 Unplug the RED/BLK wire from the
ignition coil and plug the RED wires
from the Ignition Module in-line of
the stock wiring harness and coil.
13 Plug the white 10 pin connector from
the ignition module into the expansion
port of the PCIII.
14 Reinstall all bodywork
Zip ties
IM harness
IM harness
Coil