Dynojet Power Commander III ZX10R User manual

i212-411EX 2004-2005 Kawasaki ZX10R - PCIII USB EX - 1
2004-2005 KAWASAKI
ZX10R
I NSTALLATION I NSTRUCTIONS
Dynojet Research • 2191 Mendenhall Drive • North Las Vegas, NV 89081 • [phone]
DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEBSITE:
WWW.POWERCOMMANDER.COM
P LEASE R EAD A LL D IRECTIONS B EFORE S TARTING I NSTALLATION
P ARTS L IST
quantity description
1 power commander EX
1 USB cable
1cd-rom
1 installation guide
1 power adapter
2 power commander EX decal
2 dynojet decal
2 velcro strip
1 alcohol swab USB port
expansion port

i212-411EX
2004-2005 Kawasaki ZX10R - PCIII USB EX - 2
The ignition must be turned OFF before
installation.
1 Remove the main seat and the passenger seat.
2 Remove the two bolts securing the tail cover as
shown in Figure A. Remove the tail cover.
3 Place the PCIII USB EX in the tail section and
route the wiring harness on the inside of the
tail section towards the front of the bike as
shown in Figure A.
4 Remove the fuel tank.
5 Remove the eight screws securing the air box
lid as shown in Figure B. Remove the air box
lid.
6 Remove the five bolts securing the air box as
shown in Figure C. Remove the air box.
Figure AFigure BFigure C
remove bolts
PCIII USB EX
air box lid
remove bolts

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2004-2005 Kawasaki ZX10R - PCIII USB EX - 3
7 Locate the Throttle Position Sensor (TPS)
connector above the left hand side of the
engine. This is a white 3-pin connector as
shown in Figure D.
Disconnect the TPS connector.
8 Attach the white connectors from the
PCIII USB EX to the TPS stock connectors as
shown in Figure E.
9 Locate the fuel rail connector behind the
injector bodies as shown in Figure F. This
connector is brown in color.
Disconnect the fuel rail connector.
Figure DFigure EFigure F
TPS connector
PCIII USB EX
connectors
stock connectors
fuel rail
connector

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2004-2005 Kawasaki ZX10R - PCIII USB EX - 4
10 Attach the grey connectors from the
PCIII USB EX to the fuel rail connectors as
shown in Figure G.
11 Attach the ground wire from the PCIII USB EX
to the negative side of the battery.
12 Install the PCIII USB EX in the tail section of
the bike as shown in Figure I. Use the supplied
alcohol swab to clean both surfaces before
attaching the velcro.
Figure GFigure HFigure I
grey connectors from
PCIII USB EX
stock
connector
stock
connector
ground wire from
PCIII USB EX