E2S BE*H120D User manual

_______________________________________________________________________________________________________________________________
EuropeanSafetySystemsLtd. Impress House, MansellRoad, Acton, London [e-mail] Tel: [phone]
www.e-2-s.com Fax: [phone]
DocumentNo. IS2491-PIssue C18-03-10 Sheet1of 4(1)
INSTRUCTIONMANUAL(ATEX/IECEx)
BExH120DHootronic FlameproofSounder
ForuseinFlammableGasAtmospheres
1)Introduction
TheBExH120DHootronicflameproofsoundermeetsthe
requirementsoftheATEXdirective94/9/ECandtheIECEx
scheme.Thesounderproducestraditionalwarningsignals
andcan be usedinhazardousareaswherepotentially
flammableatmospheresmaybe present. Fivedifferentfirst
stage soundscan be selectedbyinternalpinheaders,and
eachone can beexternallychanged toasecondorthird
stage sound(see soundtableonPage4).TheHootronic
soundercan beusedinZone1andZone2areaswithgases
ingroupsIIA,IIBandIICandtemperatureClassificationsof
T1, T2, T3andT4.Forambienttemperaturesover+55ºCthe
gasgroupsarelimited toIIAandIIB.
2)Marking
All unitshavearatinglabel,whichcarriesthefollowing
important information:-
UnitType No. BExH120D
Input Voltage: DC Units24V
ACUnits230Vor115V
Code: ExdIICT4forTa–50ºCto+55ºC
ExdIIBT4forTa–50ºCto+70ºC
CertificateNo’s KEMA99ATEX6312
IECExKEM10.0003
“Warnings” DONOTOPENWHENANEXPLOSIVE
GAS ATMOSPHEREISPRESENT
COVERBOLTSCLASS A4-80
USE HEATRESISTINGCABLES ANDCABLEGLANDS
(Rated 110ºC)ATAMB.TEMPERATURES OVER40ºC
YearofConstruction/
SerialNo. i.e. 10 / 1H12000001
3) TypeApprovalStandards
ThesounderhasECTypeExaminationandIECEx
certificatesissued byKEMAandhasbeenapprovedtothe
followingstandards:-
EN60079-0:2006 IEC60079-0:2004(Ed4) General Requirements
EN60079-7:2003 IEC60079-7:2001(Ed3)Increased Safety‘e’
4) Installation Requirements
TheHootronicsoundermustbeinstalled inaccordancewith
thelatestissuesoftherelevantpartsoftheEN60079
specificationsortheequivalentIECspecifications–
Selection,Installationandmaintenanceofelectrical
apparatusforuseinpotentiallyexplosiveatmospheres(other
thanminingapplicationsorexplosiveprocessingand
manufacture):-
EN60079-14:2008 ElectricalInstallationsinHazardous
IEC60079-14:2007 (Ed4) Areas(otherthan mines)
EN60079-10:2003 Classification of HazardousAreas
IEC60079-10:2008 (Ed1)
Theinstallationoftheunitsmustalsobeinaccordancewith
anylocalcodesthatmayapplyandshouldonlybe carried
outbyacompetentelectricalengineerwhohasthe
necessarytraining.
5) Zones,Gas Group, Categoryand Temperature
Classification
TheBExH120DHootronicsounderhasbeencertifiedExd
IICT4forTa–50ºCto+55ºCandExdIIBT4forTa–50ºCto
+70ºC.Thismeansthattheunitscan be installed inlocations
withthefollowingconditions:-
Area Classification:
Zone1
Explosivegasairmixturelikelytooccurin
normaloperation.
Zone2
Explosivegasair
mixturenotlikelytooccur,
andifit does, it will onlyexist forashort time.
GasGroupings:
GroupIIA
Propane
GroupIIB
Ethylene
Group
IIC
(Upto+55ºConly)
HydrogenandAcetylene
EquipmentCategory: 2G
TemperatureClassification:
T1
400
o
C
T2
300
o
C
T3
200
o
C
T4
135
o
C
AmbientTemperatureRange:
-50°Cto+55°CGasGroupsIIA,IIBandIIC
-50°Cto+70°CGasGroupIIAandIIB
6) SounderLocation and Mounting
Thelocationof thesoundershouldbe madewithdueregard
totheareaoverwhichthewarningsignalmustbe audible.
Thesoundershouldonlybe fixedtoservicesthatcan carry
theweight oftheunit.
0518
II 2G
Epsilonx:
Equipment Group
andCategory:
CEMarking:
Notified BodyNo.

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www.e-2-s.com Fax: [phone]
DocumentNo. IS2491-PIssue C18-03-10 Sheet2of 4(2)
Thesoundershouldbesecurelybolted toasuitablesurface
usingthe7mm diameterboltholesinthestainless steelU
shapedmountingbracket(seefigure1).Theanglecan then
be adjustedinthedirectionthatthesoundisprimarily
required tocover.Thiscan be achieved bylooseningthetwo
large bracketscrewsinthesideoftheunit, whichallow
adjustmentinstepsof 18°.Oncompletionoftheinstallation
thetwolarge bracketadjustmentscrewsonthesideofthe
unitmustbe fullytightened toensurethattheunitcannot
moveinservice.
7) SafetyWarning (ElectrostaticHazard)
TheacoustichornsectionismadeofABSPlastic,therefore
toavoidapossibleELECTROSTACTICCHARGEtheunit
must onlybe cleanedwithadampcloth.
8) Access to theFlameproofEnclosure
Inordertoconnect theelectricalsupplycablestothesounder
itisnecessarytoremovetheflameproofcovertogainaccess
totheflameproofchamber.Toachievethisremovethefour
M6hexagonsocketheadscrews(see figure2)andwithdraw
theflameproofcovertakingextremecarenottodamagethe
flameproofjointsintheprocess.
Notethefour M6screwsareClass A4-80 stainlesssteel
andonlyscrewsofthiscategorycanbeusedonthese
sounders. Itisthereforeimportantthatthesescrewsand
theirspringwashersarekeptinasafeplaceduring
installation.
Oncompletionofthecablewiringinstallationtheflameproof
jointsshouldbe inspected toensurethattheyareclean and
thattheyhavenotbeendamaged duringinstallation.Also
checkthattheearthbondingwirebetweenthetwocasting
sectionsissecureandthe‘O’ringsealisinplace.When
replacingtheflameproofcovercastingensurethat it issquare
withtheflameproofchambercastingbeforeinserting.
Carefullypushthecoverinplaceallowingtimefortheairto
be expelled.Onlyafterthecoverisfullyinplaceshouldthe
fourM6StainlessSteelA4-80coverboltsandtheirspring
washerbe inserted andtightened down.If thecoverjams
whileitisbeinginserted,carefullyremoveitandtryagain.
Neverusethecoverboltstoforcethecoverintoposition.
9) PowerSupplySelection
Itisimportantthatasuitablepowersupplyisusedtorun the
sounder.Thepowersupplyselectedmusthavethe
necessarycapacitytoprovidetheinputcurrenttoall ofthe
soundersconnected tothesystem.
Thefollowingtableshowsthe inputcurrenttakenbythe
varioussounderunits:-
UnitType InputInput Max.
VoltageCurrentI/PVolts
BExH120D 24VDC 400mA 30V
BExH120D 230VAC90mA 253V
BExH120D 115VAC180mA 126.5V
Theabovetablealsoshowsthe maximumvoltagesatwhich
thesounderscan be operated.
10) CableSelection
Whenselectingthecablesizeconsiderationmustbegivento
theinputcurrentthateachunitdraws(see tableabove),the
numberofsoundersonthelineandthe lengthofthecable
runs.Thecablesizeselected musthavethenecessary
capacitytoprovidetheinputcurrenttoall ofthesounders
connected totheline.
SAFETYWARNING: IftheBExH120DHootronicsounderis
used athighambienttemperatures,i.e.over+40ºC,thenthe
cableentrytemperaturemayexceed+70ºCandtherefore
suitableheatresistingcablesmustbeused,witharated
servicetemperatureofat least 110ºC.
11) Earthing
BothACandDC sounderunitsmustbe connectedtoagood
qualityearth.Theunitsareprovided withinternaland
externalearthingterminalswhicharebothlocated onthe
terminalchambersectionoftheunit(see figures2and3).
Figure1
PlasticAcousticHorn
Pleasesee SafetyWarning
in Section 7of thismanual
Flameproof
Chamber
Flameproof
Cover
S/SMounting
Bracket
Figure2
4off M6CoverScrews
Extern
alEarth
Terminal
2off M20
CableEntries
InternalEarthTerminal
Figure3
InternalBonding
WireTerminal

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Whenusingtheinternalearthterminalensurethatthe
stainless steelM4flatwasherisbetweentheincoming earth
wireandtheenclosure.
Whenusingtheexternalearthterminalacablecrimplug
must be used. Thecablelugshouldbelocatedbetweenthe
twoM5stainless steelflat washers. TheM5stainless steel
springwashermust be fixed betweentheouterflat washer
andtheM5stainless steelnut toensurethat thecablelugis
secured against looseningandtwisting.
Theinternalearthbondingwireensuresthatagoodquality
earthismaintained betweentheflameproof chambercasting
andtheflameproofcovercasting.
12) CableGlands
TheBExH120DHootronicsounderhasdualcablegland
entrieswhichhavean M20 x1.5entrythreadasstandard.
OnlycableglandsapprovedforEx‘d’applicationscan be
used,whichmustbesuitableforthetypeofcablebeing used
andalsomeettherequirementsoftheEx‘d’flameproof
installationstandardEN60079-14:2008 / IEC60079-14:2007.
SAFETYWARNING: Ifthe BExH120Dsounderisusedat
highambienttemperatures,i.e.over+40ºC,thenthecable
entrytemperaturemayexceed+70ºCandthereforesuitable
heat resistingcableglandsmust beused, witharated service
temperatureofat least 110ºC.
IfahighIP(IngressProtection)ratingisrequired thena
suitablesealingwashermust be fitted underthecablegland.
Whenonlyonecableentryisusedtheotheronemustbe
closedwithanEx‘d’flameproofblankingplug, whichmust be
suitablyapproved fortheinstallationrequirements.
13) CableConnections
Thecableconnectionsaremade intotheterminalblockson
theelectronicpcbassemblylocatedintheflameproof
enclosure.Seesection8ofthismanualforaccesstothe
flameproofenclosure.OntheACunitsatwo-wayterminal
blockisprovidedfortheliveandneutralmainssupplywires
andafourwayterminalblockisprovidedforlinkingtheStop
andthesecondandthirdstages,(see figure5).OntheDC
unitsafivewayterminalblockisprovidedfor+veand–ve
supplyinputandsecondandthirdstage andtheStop modes
ofoperation, (see figure4).
+-23Stop
1 2 3
S2 S3 Stop +ve -ve
Asinglewirewithacross sectionalareaofupto4mm²can
be connectedtoeachterminalwayorifan inputandoutput
wireisrequired two2.5mm²wirescan be connected toeach
terminalway.Whenconnectingwirestotheterminalsgreat
careshouldbetakentodress thewiresothat whenthecover
isinsertedintothechamberthewiresdonotexertexcess
pressureontheterminalblocks.Thisisparticularlyimportant
whenusingcableswithlarge crosssectionalareassuchas
2.5mm²andabove.
NL -23Stop
123
14) SoundSelection
TheBExH120DHootronicsounderhas5differenttraditional
soundsthatcan be selectedforthefirststagealarm.The
sounderscan thenbe switched tosoundsecond andthird
stage alarmsounds.The soundsareselectedbypinheaders
onthepcbforbothDCandACunits.The soundtableon
page fourshowsthepinheaderpositionsforthe5sounds
andwhichsoundsareavailableforthesecondand third
stages.
TheBExH120DHootronicsounderhasthefacilitytoreplicate
the“tail off”traditionallyassociated withthesesoundswhen
generatedbyelectro-mechanicaldevices.Theswitchingis
achieved usingthe“Stop”terminal(see section15).
15) Stop and2nd &3rdStageAlarmSoundSelection
Theoperationofthesecondandthirdstagesisdifferentfor
DC andACunits.
DC UnitsSecondandThirdStage SoundSelection
TheBExH120DHootronicDC sounderhasthefacilitytouse
either+veor–veswitchingtochange thesoundtothe
secondandthirdstages.For–veswitchingconnectthetwo
headersonthepcbtotheleft-hand(marked –ve)andcentre
pins.For+veswitchingconnecttheheaderstotherighthand
(marked +ve)andthecentrepins.Tochange tothesecond
stage sound,connecteithera-veor+vesupplylineto
terminalS2,depending onwhichswitchingmodeisbeing
used whilemaintainingthedcsupplytothe+veand–ve
terminals. Similarlyforthethirdstage sound, connect a-veor
+vesupplylinetoterminalS3.ThesupplytotheS3terminal
will automaticallyoverride asupplytotheS2terminal.
Figure4
Figure5
BExH
120DDCSounder
BExH
120DACSounder
VolumeControl
DC Terminals
Sound
Headers
VolumeControl
Stage Terminals
ACTerminals
Stage Headers
Stage Headers

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StageHeadersSetfor–veSwitching
S2 S3 Stop
-ve +ve
StageHeadersSetfor+veSwitching
S2 S3 Stop
-ve +ve
Stop Terminal
Theusercan remotelyactivateanddeactivatethe
BExH120DHootronicDCsounderbyswitchingaconnection
fromthe“Stop”terminaltothe–veor+vesupplylines,
dependingonwhichswitchingmode isbeingused+veor–ve
(seeabove)whilsttheunitispowered.Toachievethe“tail
off”soundat switchoff theunit must remainpowered.
ACUnitsSecondandThirdStageSoundSelection
Toselectthesecondandthirdstagesoundsonthe
BExH120DHootronicACsoundertheCommon(C)terminal
onthefourwayterminalblockonthepcbisconnectedtothe
S2terminalforthesecondstage soundandtheS3terminal
forthethirdstage sound.
Stop Terminal
Theusercan remotelyactivateanddeactivatethe
BExH120DHootronicACsounderbyswitchingaconnection
betweenthe“Stop”terminaltothe“C”terminalwhilsttheunit
ispowered.Toachievethe“tail off”soundatswitchoffthe
unit must remainpowered.
16) Volume Control
TheBExH120DHootronicsounderhasavolumecontrolto
adjusttheoutputlevel.Tosettherequired outputlevel,
adjustthepotentiometeronthepcb.Formaximumoutput
levelthepotentiometershouldbesettothefullyclockwise
position.
17) End ofLineMonitoring (DC Units)
OnBExH120DHootronicDCunits, dcreverselinemonitoring
can be usedifrequired.TheDC unithasablockingdiode
fitted intheirsupplyinputlines.Anendoflinemonitoring
diodeoran endoflinemonitoringresistorcan beconnected
acrossthe+veand–veterminals.If an endof lineresistoris
used itmusthaveaminimumresistancevalueof3k3ohms
andaminimumwattage of0.5wattsoraminimumresistance
valueof500ohmsandamin.wattage of2watts.
Sound Selection Table
Stage
1
Discription
Stage
2
Stage
3
Header
Sound 1
IndustrialHooter
Sound 3
Sound 5
123
Sound 2
High Frequency
MechanicalSiren
Sound 1
Sound 5
123
Sound 3
MediumFrequency
MechanicalSiren
Sound 1
Sound 5
123
Sound 4
ElectroMe
c
h
anical
Buzzer
Sound 2
Sound 5
123
Sound 5
MechanicalBell
Sound 1
Sound 2
123

EC DECLARATION OF CONFORMITY
Manufacturer: European Safety Systems Ltd.
Impress House, Mansell Road, Acton
London, W3 7QH, UK
Telephone: [phone] European Safety Systems Ltd
Facsimile: [phone] Company Registration No. 2763350
E-mail: [email protected]m Registered Office: Impress House
www.e2s.com Mansell Road, London, UK, W3 7QH, UK
Equipment Type: BExS110D, BExS120D, BExS110E, BExS120E,
BExDS120D, BExDS110D, BExDS120E, BExDS110E,
BExL25D, BExL15D, BExL25E, BExL15E,
BExDL25D, BExDL15D, BExDL25E, BExDL15E,
BExA110D, BExA120D, BExA110E, BExA120E,
BExDA110D, BExDA120D, BExDA110E, BExDA120E,
BExTS110D, BExDTS110D, BExH120D, BExDH120D, BExL25GD, BExDL25GD
Directive 94/9/EC: Electrical and Mechanical equipment for use in explosive atmospheres (ATEX)
Notified
Body for EC type Examination:
KEMA Quality B.V.
Notified Body No.: 0344
Utrechtseweg 310, 6812 AR Arnhem, The Netherlands
EC
-
type Examination Certificate:
KEMA 99ATEX6312
Notified Body for Quality Assurance Notification:
Sira Certification Service
Notified Body No.: 0518
Rake Lane, Eccleston, Chester CH4 9JN, UK
Quality Assur
ance Notification
:
SIRA 05 ATEX M342
Provisions fulfilled by the equipment:
ll2 G Ex d llB or llC T4 or
ll2 G Ex de llB or llC T4
ll2 D Ex tD A21 lP66 or lP67 T100 °C or T115 °C
Standards applied:
EN 60079-0:2006
EN 60079-1:2007
EN 60079-7:2003
EN 61241-0:2006
EN 61241-1:2004
Directive 89/106/EEC: Construction Products Directive (CPD) – BExS110D24DC / BExS120D24DC (tones 2, 3, 9, 15, 16, 17) only
Notified Body for EC type Examination:
VdS Schadensverhütung GmbH
Notified Body No.: 0786
Amsterdamer Str 172-174, 50735 Köln, Germany
EC
-
type Examination Certificate:
0708-CPD-20225
Standards applied:
EN 54-3:2001 + A1:2002
Directive 2009/26/EC: Marine Equipment Directive (MED) – BExS110D24DC-M only
Notified Body for EC type Examination:
Germanischer Lloyd SE
Notified Body No.: 0098
Brooktorkai 18, 20457 Hamburg, Germany
EC
-
type Examination Certificate:
19 702 - 11 HH
Standards applied:
EN 54-3:2001 + A1:2002 + A2:2006
IEC 60092-504: 2001
IEC 60533: 1999
Directive 2004/108/EC: Electromagnetic Compatibility Directive (EMC)
Standards applied:
EN 61000-6-1:2007
EN 61000-6-2:2005
EN 61000-6-3:2007
EN 61000-6-4:2007
The standards EN 60079-0: 2006, EN 60079-7:2003, EN 61241-0:2006 and EN 61241-1:2004 are no longer harmonized. The
requirements of these standards have been checked against the harmonized standards EN 60079-0:2009, EN 60079-7:2007 and EN
60079-31:2009 and there were no major technical changes affecting the latest technical knowledge for the products listed above.
On behalf of European Safety Systems Ltd., I declare that, on the date the equipment accompanied by this declaration is placed on the
market, the equipment conforms with all technical and regulatory requirements of the above listed directives.
Martin Streetz Date and Place of Issue: London, 04/07/2012
Quality Assurance Manager Document No: DC-001-Issue_C