Endress+Hauser OXY5500 QF Firmware update

Products Solutions Services
XA02754C/66/EN/01.21
Safety Instruction
OXY5500 QF Gas Analyzer
CSA, ATEX Zone 1

Revision History
Copyright © 2021 Endress+Hauser. No part of this manual may be reproduced in whole or in part without
the express written permission of Endress+Hauser. Endress+Hauser reserves the right to change product
design and specifications at any time without prior notice.
Revision Engineering Order Date
A EO16609 Dec. 21, 2016
B ECR17051 April 7, 2017
01.21 EO18935 November 18, 2021

Endress+Hauser i
OXY5500 QF Gas Analyzer XA02754C
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . .1
Conventions used in this manual . . . . . . . . . . . . . . . 1
Associated Documents . . . . . . . . . . . . . . . . . . . . . . . . . .1
Manufacturer Address . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 General Safety Information . . . . . . . . . . . . . . . . . . . . 3
Intended Equipment Use. . . . . . . . . . . . . . . . . . . . . . . . .3
Warning Labels and Cautions . . . . . . . . . . . . . . . . . . . .3
Safety warning label. . . . . . . . . . . . . . . . . . . . . . . . . .3
Equipment labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Instructional symbols . . . . . . . . . . . . . . . . . . . . . . . . .5
Analyzer Technical Specifications . . . . . . . . . . . . . . . . .5
Peripheral devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Equipment rating . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Technical notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Potential Risks Affecting Personnel . . . . . . . . . . . . . . .7
Personnel responsibility . . . . . . . . . . . . . . . . . . . . . . 7
Mitigating Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrocution hazard . . . . . . . . . . . . . . . . . . . . . . . . .8
Explosion hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Electrostatic discharge . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Equipment Installation. . . . . . . . . . . . . . . . . . . . . . . . 9
Mounting the Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . .9
Lifting/carrying the analyzer . . . . . . . . . . . . . . . . . .9
Environmental Considerations . . . . . . . . . . . . . . . . .9
Opening/Closing the Analyzer Enclosure. . . . . . . . . .10
Protective Chassis and Ground Connections . . . . . . .10
Protective ground . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Chassis ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Electrical Wiring Requirements . . . . . . . . . . . . . . . . . .10
External Circuit Breaker Requirements. . . . . . . . . . . .10
4 Equipment Operation . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Intermittent Operation . . . . . . . . . . . . . . . . . . . . . . . . .12

XA02754C OXY5500 QF Gas Analyzer
ii Endress+Hauser
Prepare, clean, decontaminate the analyzer for
shipment/storage . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cleaning the Instrument . . . . . . . . . . . . . . . . . . . . . . . 13
5 Maintenance and Service . . . . . . . . . . . . . . . . . . . . . 14
Fuse Ratings and Characteristics . . . . . . . . . . . . . . . . 14
Checking Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Before contacting Service. . . . . . . . . . . . . . . . . . . . 14
Appendix A: Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

OXY5500 QF Gas Analyzer XA02754C
Endress+Hauser 1
1 Introduction
Endress+Hauser’s OXY5500 QF gas analyzer is a stand-alone oxygen meter
designed to detect oxygen in gases such as Natural Gas and air. Its design is
based on fluorescence quenching technology that creates very stable, inter-
nally referenced measured values.
In order to operate the analyzer safely, it is important to closely review all
information contained in the manuals provided with the analyzer. Refer to
Associated Documents below. This manual is divided into the following sec-
tions:
• General Safety Instructions (Chapter 2)
• Equipment Installation (Chapter 3)
• Equipment Operation (Chapter 4)
• Equipment Maintenance and Service (Chapter 5)
How to Use This
Manual
Take a moment to familiarize yourself with this manual by reading the Table
of Contents →  i. This manual has been written to address the most com-
mon safety issues related to the installation and operation of the OXY5500
analyzer. Additional information has been provided with the purchased ana-
lyzer to instruct qualified users in the general installation, operation and
maintenance of the equipment.
Images, tables and charts have been included with instruction to provide a
visual understanding of the analyzers and its functions. Special symbols are
also used to provide the user with key information regarding the system con-
figuration and/or operation. Users should pay close attention to this infor-
mation.
Conventions used in this manual
In addition to the symbols and instructional information, this manual is cre-
ated with “hot links” to enable the user to quickly navigate between different
sections within the manual. These links include table, figure and section ref-
erences and are identified by a pointing finger cursor when rolling over
the text. Simply click on the link to navigate to the associated reference.
Associated
Documents
Enclosed in your analyzer system order is the product Safety Instruction for
your reference. Please review all necessary safety instructions before install-
ing or operating your analyzer.
Each analyzer shipped from the factory is packaged with documents specific
to the model that was purchased. They can be found on the USB flash drive
provided. This document is an integral part of the complete document pack-
age listed in the following table.

XA02754C OXY5500 QF Gas Analyzer
2 Endress+Hauser
Table 1–1 OXY5500 associated documents
For additional instruction manuals, please refer to the following:
• For custom orders:
• Refer to the Endress+Hauser website (https://endress.com/contact)
for the list of local sales channels to request order-specific documen-
tation. 1
• For standard orders:
• Refer to the Endress+Hauser website product page to download the
published manuals for the analyzer: www.endress.com
Manufacturer
Address
Endress+Hauser
11027 Arrow Route
Rancho Cucamonga, CA 91730
United States
www.endress.com
Part Number Document Type Description
BA02195C Operating
Instruction
A complete overview of the
operations required to
install, commission and
maintain the device.
TI01656C Technical
Information
Provides technical data on
the device with an over-
view of associated models
available.
BA02196C SCS Operating
Instruction
Gives details for the com-
mission, operation and
maintenance for the
OXY550 QF Gas Analyzer
Sample Conditioning Sys-
tem (SCS).
SD02868C Service Software
Operating
Instruction
Instructions for operating
the OXY5500 Service soft-
ware to diagnose and
maintain OXY5500 QF gas
analyzer systems.
1. Order-specific documentation is located by analyzer serial number (SN).

OXY5500 QF Gas Analyzer XA02754C
Endress+Hauser 3
2 General Safety Information
Each analyzer shipped from the factory includes documentation for the pur-
pose of relaying installing, operating and safety instructions to the responsi-
ble party and/or operator of the equipment. This chapter reviews the general
safety instruction for every OXY5500 analyzer.
Intended Equipment
Use
The OXY5500 analyzer is intended for use as instructed in the documenta-
tion package provided with the equipment. This information provided should
be read and referenced by anyone installing, operating or having direct con-
tact with the OXY5500 analyzer. Any use of the equipment in a manner not
specified by Endress+Hauser could impair the protection provided by the
equipment.
Warning Labels and
Cautions
Instructional icons are provided in all equipment manuals and on the
OXY5500 analyzer to alert the user of potential hazards, important informa-
tion and valuable tips. Following are the symbols and associated warning and
caution types to observe when servicing the analyzer. Some of these symbols
are provided for instructional purposes only and are not labeled on the sys-
tem.
Safety warning label
The warning label shown below will be affixed to the front side of all analyzer
enclosures that contain sample gas.
Hazards may vary by stream composition. One or more of the following con-
ditions may apply.
Flammable. Gases used in the processing of this analyzer
may be extremely flammable. Any work in a hazardous
area must be carefully controlled to avoid creating any
possible ignition sources (e.g., heat, arching, sparking,
etc.).

XA02754C OXY5500 QF Gas Analyzer
4 Endress+Hauser
Equipment labels
Toxins. Endress+Hauser analyzers measure a variety of
gases, including high-level H2S. Follow all safety protocols
governing toxic gases and potential leaks.
Inhalation. Inhaling toxic gases or fumes may cause
physical damage or death.
Technicians are expected to follow all safety protocols
established by the customer that are necessary for servicing
or operating the analyzer. This may include, but is not
limited to, lockout/tag-out procedures, toxic gas
monitoring protocols, PPE requirements, hot work permits
and other precautions that address safety concerns related
to performing service or operation on process equipment
located in hazardous areas.
Warning statement for hazardous voltage. Contact may
cause electric shock or burn. Turn off and lock out system
before servicing.
Failure to follow all directions may result in damage or
malfunction of the analyzer.
PROTECTIVE EARTH GROUND — Symbol indicates the
connection point of the ground wire from the main power
source.
WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD –
SEE INSTRUCTIONS
_______________________________________________
AVERTISSEMENT - DANGER DE CHARGE ELECTROSTATIQUE
POTENTIELS - VOIR LES INSTRUCTIONS
CAUTION: DO NOT OPERATE MACHINE WITH GROUNDING
WIRE DISCONNECTED
______________________________________________
ATTENTION: NE PAS METTRE L'APPAREIL EN MARCHE
QUAND LE CONDUCTEUR DE MISE A LA TERRE EST DEB-
RANCHE.
WARNING - EXPLOSION HAZARD – SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2 OR ZONE 2 (II 3G)
______________________________________________
AVERTISSEMENT - RISQUE D'EXPLOSION – LA
SUBSTITUTIOND E COMPOSANTSP EUTR ENDRE CE
MATERIEL INACCEPTABLE POUR LES EMPLACEMENTS DE
CLASSE I, DIVISION 2 OU ZONE 2 (II 3G)
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
THE AREA IS KNOWN TO BE NON-HAZARDOUS
_______________________________________________
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE
DECONNECTER L'EQUIPEMENT, COUPER LE COURANT OU
S'ASSURER QUE L'EMPLACEMENT EST DESIGNE NON
DANGEREUX