Endress+Hauser Liquistation CSF48 User manual

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Brief Operating Instructions
Liquistation CSF48
Automatic sampler for liquid media
These Instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Detailed information on the device can be found in the
Operating Instructions and in the other documentation
available at:
• www.endress.com/device-viewer
• Smart phone/tablet: Endress+Hauser Operations App
KA01165C/07/EN/03.16
71314894
Valid as of version
01.06.00

Liquistation CSF48
2 Endress+Hauser
TAG No.: XXX000
Ser. No.: X000X000000
Order code 00X00-XXXX0XX0XXX
www.endress.com/deviceviewer Endress+Hauser Operations App
Serial number
A0023555

Liquistation CSF48 Table of contents
Endress+Hauser 3
Table of contents
1 Document information ........................................................... 4
1.1 Warnings ........................................................................... 4
1.2 Symbols ............................................................................ 4
1.3 Symbols at the device ................................................................... 4
1.4 Documentation ....................................................................... 5
2 Basic safety instructions ......................................................... 6
2.1 Requirements for the personnel ........................................................... 6
2.2 Designated use ....................................................................... 6
2.3 Occupational safety .................................................................... 6
2.4 Operational safety ..................................................................... 7
2.5 Product safety ........................................................................ 7
3 Incoming acceptance and product identification .................................. 8
3.1 Incoming acceptance ................................................................... 8
3.2 Product identification .................................................................. 8
3.3 Scope of delivery ...................................................................... 9
3.4 Certificates and approvals ............................................................... 9
4 Installation ..................................................................... 10
4.1 Installation conditions ................................................................. 10
4.2 Installation ......................................................................... 17
4.3 Sampling with a flow assembly .......................................................... 21
4.4 Post-installation check ................................................................. 22
5 Electrical connection ............................................................ 23
5.1 Connecting the sampler ................................................................ 23
5.2 Connecting modules and sensors ......................................................... 30
5.3 Terminal assignment for input/output signals ............................................... 41
5.4 Connecting additional inputs, outputs or relays ............................................... 42
5.5 Connecting digital communication ........................................................ 45
5.6 Hardware settings .................................................................... 48
5.7 Ensuring the degree of protection ........................................................ 49
5.8 Post-connection check ................................................................. 50
6 Operation options .............................................................. 51
6.1 Overview ........................................................................... 51
6.2 Access to the operating menu via the local display ............................................ 52
6.3 Configuration options ................................................................. 53
7 Commissioning ................................................................. 57
7.1 Function check ...................................................................... 57
7.2 Switching on ........................................................................ 57
7.3 Basic setup ......................................................................... 58
7.4 Sampling programs ................................................................... 59

Document information Liquistation CSF48
4 Endress+Hauser
1 Document information
1.1 Warnings
Structure of information Meaning
LDANGER
Causes (/consequences)
Consequences of non-compliance (if
applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious injury.
LWARNING
Causes (/consequences)
Consequences of non-compliance (if
applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious injury.
LCAUTION
Causes (/consequences)
Consequences of non-compliance (if
applicable)
‣Corrective action
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
NOTICE
Cause/situation
Consequences of non-compliance (if
applicable)
‣Action/note
This symbol alerts you to situations which may result in damage to property.
1.2 Symbols
Symbol Meaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
 Result of a step
1.3 Symbols at the device
Symbol Meaning
Reference to device documentation

Liquistation CSF48 Document information
Endress+Hauser 5
1.4 Documentation
The following manuals which are available on the product pages on the internet complement
these Operating Instructions:
• Operating Instructions for Liquistation CSF48, BA00443C
– Device description
– Commissioning
– Operation
– Software description (excluding sensor menus; these are described in a separate manual -
see below)
– Device-specific diagnostics and troubleshooting
– Maintenance
– Repair and spare parts
– Accessories
– Technical data
• Operating Instructions for Memosens, BA01245C
– Software description for Memosens inputs
– Calibration of Memosens sensors
– Sensor-specific diagnostics and troubleshooting
• Operating Instructions for HART communication, BA00486C
– Onsite settings and installation instructions for HART
– Description of HART driver
• Guidelines for communication via fieldbus and web server
– HART, SD01187C
– PROFIBUS, SD01188C
– Modbus, SD01189C
– Web server, SD01190C
– Web server (optional), SD01190C
– EtherNet/IP, SD01293C
• Special Documentation: Sampler application manual SD01068C
• Documentation on other devices in the Liquiline platform:
– Liquiline CM44xR (DIN rail device)
– Liquiline System CA80 (analyzer)
– Liquiline System CAT8x0 (sample preparation)
– Liquistation CSFxx (sampler)
– Liquiport CSP44 (sampler)

Basic safety instructions Liquistation CSF48
6 Endress+Hauser
2 Basic safety instructions
2.1 Requirements for the personnel
• Installation, commissioning, operation and maintenance of the measuring system may be
carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the specified
activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions and
must follow the instructions contained therein.
• Measuring point faults may be repaired only by authorized and specially trained personnel.
Repairs not described in the Operating Instructions provided may only be carried out
directly by the manufacturer or by the service organization.
2.2 Designated use
Liquistation CSF48 is a stationary sampler for liquid media. The samples are taken
discontinuously using a vacuum pump or peristaltic pump or sampling assembly and are then
distributed into sampling containers and refrigerated.
The sampler is designed for use in the following applications:
• Communal and industrial wastewater treatment plants
• Laboratories and water management offices
• Monitoring of liquid media in industrial processes
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted. The manufacturer
is not liable for damage caused by improper or non-designated use.
2.3 Occupational safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable European standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.

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2.4 Operational safety
1. Before commissioning the entire measuring point, verify that all connections are
correct. Ensure that electrical cables and hose connections are undamaged.
2. Do not operate damaged products, and safeguard them to ensure that they are not
operated inadvertently. Label the damaged product as defective.
3. If faults cannot be rectified:
Take the products out of operation and safeguard them to ensure that they are not
operated inadvertently.
LCAUTION
Cleaning not switched off during calibration or maintenance activities
Risk of injury due to medium or cleaning agent
‣If a cleaning system is connected, switch if off before removing a sensor from the medium.
‣If you wish to check the cleaning function and have therefore not switched off the cleaning
system, please wear protective clothing, goggles and gloves or take other appropriate
measures.
2.5 Product safety
2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
European standards have been observed.
Devices connected to the sampler must comply with the applicable safety standards.
2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the Operating
Instructions. The device is equipped with security mechanisms to protect it against any
inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.

Incoming acceptance and product identification Liquistation CSF48
8 Endress+Hauser
3 Incoming acceptance and product identification
3.1 Incoming acceptance
1. Verify that the packaging is undamaged.
 Notify your supplier of any damage to the packaging.
Keep the damaged packaging until the matter has been settled.
2. Verify that the contents are undamaged.
 Notify your supplier of any damage to the delivery contents.
Keep the damaged products until the matter has been settled.
3. Check the delivery for completeness.
 Check it against the delivery papers and your order.
4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
 The original packaging offers the best protection.
The permitted ambient conditions must be observed (see "Technical data").
If you have any questions, please contact your supplier or your local sales center.
NOTICE
Damage to the sampler
If transported incorrectly, the roof may become damaged or tear off.
‣Transport the sampler using a forklift truck. Never lift the sampler by the top. Lift it in the
middle between the upper and lower sections.
3.2 Product identification
Nameplates can be found:
• On the inside of the door
• On the packaging (adhesive label, portrait format)
3.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Firmware version
• Ambient and process conditions
• Input and output values
• Activation codes
• Safety information and warnings
‣Compare the data on the nameplate with your order.

Liquistation CSF48 Incoming acceptance and product identification
Endress+Hauser 9
3.3 Scope of delivery
The scope of delivery comprises:
• 1 Liquistation CSF48 with:
– The ordered bottle configuration
– Optional hardware
• Accessories kit
– For peristaltic or vacuum pump:
Connection nipple for suction line with various angles (straight, 90°), Allen key (for
version with vacuum pump only)
– For sampling assembly:
2 or 3 compressed air lines 5 m each, 1 sample line EPDM 13 mm ID 5 m
• 1 print version of Brief Operating Instructions in the language ordered
• Optional accessories
If you have any questions, please contact your supplier or your local sales center.
3.4 Certificates and approvals
3.4.1  mark
Declaration of Conformity
The product meets the requirements of the harmonized European standards. As such, it
complies with the legal specifications of the EC directives. The manufacturer confirms
successful testing of the product by affixing to it the  mark.
MCERTS
The device has been assessed by Sira Certification Service and complies with "MCERTS
Performance Standards for Water Monitoring Equipment Part 1, Version 2.1 dated November
2009"; certificate no.: Sira MC100176/02.
cCSAus General purpose
The product meets the requirements in accordance with "Class 8721 05, laboratory
equipment, electrical; Class 8721 85, laboratory equipment, electrical, certified to US
standards" for indoor use. Certificate no.: 2318018

Installation Liquistation CSF48
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4 Installation
4.1 Installation conditions
4.1.1 Dimensions
355 (14.0)
125 (4.9)
903 (35.6)
1258 (49.5)
625 (24.6)
471 (18.5)
816 (32.1)
753 (29.7)
355 (14.0)
125 (4.9)
530 (20.9)
1403 (55.2)
1758 (69.2)
625 (24.6)
471 (18.5)
816 (32.1)
753 (29.7)
AA
A
A
A0025857
 1 Dimensions of Liquistation CSF48 plastic version, without/with stand, dimensions in mm (in)
A Suction line connection

Liquistation CSF48 Installation
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355 (14.0)
125 (4.9)
903 (35.6)
1297 (51.1)
624 (24.6)
467 (18.4)
816 (32.1)
743 (29.3)
355 (14.0)
125 (4.9)
530 (20.9)
1403 (55.2)
1797 (70.8)
624 (24.6)
467 (18.4)
816 (32.1)
743 (29.3)
A
A
AA
A0024423
 2 Dimensions of Liquistation CSF48 CSF34 stainless steel version, without/with stand, dimensions
in mm (in)
A Suction line connection

Installation Liquistation CSF48
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4.1.2 Installation site
For version with pump
1 2 3
4
A0024411
 3 Installation conditions for the Liquistation
1. Correct
 The suction line must be routed with a downward slope to the sampling point.
2. Incorrect
 The sampler should never be mounted in a place where it is exposed to aggressive
gases.
3. Incorrect
 Avoid siphoning effects in the suction line.
4. Incorrect
 The suction pipe should never be routed with an upward gradient to the sampling
point.
Note the following when erecting the device:
• Erect the device on a level surface.
• Protect the device against additional heating (e.g. from a heating system).
• Protect the device against mechanical vibrations.
• Protect the device against strong magnetic fields.
• Make sure air can circulate freely at the side panels of the cabinet. Do not mount the device
directly against a wall. Allow at least 150 mm (5.9") from the wall to the left and right.
• Do not erect the device directly above the inlet channel of a wastewater treatment plant.

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For version with sampling assembly
1
2
3
4
A0024412
 4 Installation conditions for Liquistation CSF48 with Samplefit CSA420 sampling assembly
Note the following when installing the sampling assembly in a pipe:
• The best installation location is in the ascending pipe (pos. 2). Installation is also possible in
the horizontal pipe (pos. 1).
• Avoid installation in the down pipe (pos. 4).
• Avoid siphoning effects in the sample line.
• The minimum vertical distance between the assembly and the inlet of the sampler should
be at least 0.5 m (1.65 ft).
Note the following when erecting the sampler:
• Erect the device on a level surface.
• Protect the device against additional heating (e.g. from a heating system).
• Protect the device against mechanical vibrations.

Installation Liquistation CSF48
14 Endress+Hauser
• Protect the device against strong magnetic fields.
• Make sure air can circulate freely at the side panels of the cabinet. Do not mount the device
directly against a wall. Allow at least 150 mm (5.9") from the wall to the left and right.
• Do not erect the device directly above the inlet channel of a wastewater treatment plant.
4.1.3 Mechanical connection
Foundation plan
302 (11.9)
195.4 (7.69)
C
C
D
B
AA
AA
137.4 (5.41) 355 (14.0) 61 (2.4)
605 (23.8)
730 (28.7)
786 (30.9)
214 (8.43)
255 (10.0)
311 (12.2) 305 (12.0)
33.6 (1.32)
A0024406
 5 Foundation plan
A Fasteners (4 x M10)
B Cable inlet
C Outlet for condensate and overflow > DN 50
D Sample supply from below > DN 80
--- Dimensions of Liquistation

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4.1.4 Connection for suctioning samples
• Maximum suction height:
– Vacuum pump: Standard 6 m (20 ft) Optional 8 m (26 ft)
– Peristaltic pump: standard 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter
– Vacuum pump: 10 mm (3/8") 13 mm (1/2") , 16 mm (5/8") or 19 mm (3/4") internal
diameter
– Peristaltic pump: internal diameter of 10 mm (3/8")
• Intake speed:
> 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, as per Ö 5893, US EPA
> 0.5 m/s (> 1.6 ft/s) for ≤ 13 mm (1/2") ID, in accordance with EN 25667, ISO 5667
Note the following when erecting the device:
• Always route the suction line so that it slopes upwards from the sampling point to the
sampler.
• The sampler must be located above the sampling point.
• Avoid siphoning effects in the suction line.
Requirements for the sampling point:
• Do not connect the suction line to pressurized systems.
• Use the suction filter to impede coarse and abrasive solids and solids which can cause
clogging.
• Immerse the suction line in the direction of flow.
• Take the sample at a representative point (turbulent flow, not directly at the bottom of the
channel).
Useful sampling accessories
• Suction filter:
Impedes coarser solids and solids which can cause clogging.
• Immersion assembly:
The adjustable immersion assembly fixes the suction line at the sampling point.
4.1.5 Connection to sample intake on version with pump
• Maximum suction height:
– Vacuum pump: Standard 6 m (20 ft) Optional 8 m (26 ft)
– Peristaltic pump: standard 8 m (26 ft)
• Maximum hose length: 30 m (98 ft)
• Hose connection diameter
– Vacuum pump: 10 mm (3/8") 13 mm (1/2") , 16 mm (5/8") or 19 mm (3/4") internal
diameter
– Peristaltic pump: internal diameter of 10 mm (3/8")
• Intake speed:
> 0.6 m/s (> 1.9 ft/s) for 10 mm (3/8") ID, as per Ö 5893, US EPA
> 0.5 m/s (> 1.6 ft/s) for ≤ 13 mm (1/2") ID, in accordance with EN 25667, ISO 5667

Installation Liquistation CSF48
16 Endress+Hauser
Note the following when erecting the device:
• Always route the suction line so that it slopes upwards from the sampling point to the
sampler.
• The sampler must be located above the sampling point.
• Avoid siphoning effects in the suction line.
Requirements for the sampling point:
• Do not connect the suction line to pressurized systems.
• Use the suction filter to impede coarse and abrasive solids and solids which can cause
clogging.
• Immerse the suction line in the direction of flow.
• Take the sample at a representative point (turbulent flow, not directly at the bottom of the
channel).
Useful sampling accessories
• Suction filter:
Impedes coarser solids and solids which can cause clogging.
• Immersion assembly:
The adjustable immersion assembly fixes the suction line at the sampling point.
4.1.6 Connection to sample intake on version with sampling assembly
• Minimum height difference (sampling assembly to suction line gland): 0.5 m (1.6 ft)
• Maximum hose length: 5 m (16 ft)
• Diameter of hose connection: 13 mm (1/2")
Note the following when erecting the device:
• Always route the sample line so that it slopes downwards from the sampling point to the
sampler.
• The sampler must be located below the sampling point.
• Avoid siphoning effects in the suction line.
Requirements for the sampling point:
• Connect the sampling assembly to pressurized systems with a maximum pressure of
6 bar (87 psi).
• Avoid sampling points with bigger, abrasive solids that could clog the system.
• Take the sample at a representative point (make sure the suction line strainer is completely
submerged).

Liquistation CSF48 Installation
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4.2 Installation
4.2.1 Connecting the suction line at the side on version with pump
1. When installing the device, take the installation conditions into account.
2. Route the suction line from the sampling point to the device.
3. Screw the suction line onto the device's hose connection.
4.2.2 Connecting the suction line from the bottom on version with pump
If the suction line is connected from below, the suction line is routed upwards behind the rear
panel of the sample compartment. First remove the rear panel of the dosing compartment and
sample compartment as described in the "Electrical connection" section.
1. Remove the drain plug from the hose gland located at the back of the device base.
2. As illustrated, guide the suction line upwards and through the opening towards the
front.
1
2
A0013704
 6 Sample supply from below
1 Gland for the suction line
2 Suction line

Installation Liquistation CSF48
18 Endress+Hauser
Connecting the suction line on version with vacuum pump
1
2
3
4
A0013707
 7 Connecting the suction line from the side (as-
delivered state)
1 Hose
2 Fixing clip for hose gland
3 Thread adapter nut
4 Hose gland
A0013708
 8 Suction line connected from below
1. Unscrew the thread adapter nut (item 3).
2. Unscrew the hose gland (item 4) from the side panel.
3. Fit the hose gland in the fixing clamp (item 2) as illustrated.
4. Screw the hose tight from above.
5. Attach the hose adapter supplied to the suction line and screw it onto the hose gland
from below.
6. Insert the dummy plugs supplied.

Liquistation CSF48 Installation
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Connecting the suction line on version with peristaltic pump
1
2
3
4
A0013705
 9 Connecting the suction line from the side (as-
delivered state)
1 Small thread adapter nut
2 Hose
3 Thread adapter nut
4 Hose gland
1
A0013706
 10 Suction line
1. Unscrew the thread adapter nut (item 3) and the hose fitting (item 4) from the side
panel.
2. Unscrew the small thread adapter nut (item 1) and remove the hose.
3. Connect the suction line from below as illustrated.
4. Insert the dummy plugs supplied.

Installation Liquistation CSF48
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4.2.3 Connecting the compressed air and sample supply on version with sampling
assembly
3
1
2
6
5
4
7
A0016593
 11 Connection of compressed air and sample
supply
1 Sampling assembly
2 Sample line
3 Gland
4 Gland to rotating arm
5 Compressed air hose for external compressed
air supply
6 "Insert" compressed air line
7 "Retract" compressed air line
1. Connect the sampling assembly (item 1) to the sample line (item 2) and guide the
sample line into the gland (item 3). The sample line ends in the gland to the rotating
arm (item 4).
2. Connect the black compressed air lines from the sampler (item 6) to the connections on
the sampling assembly.
3. In the case of the Liquistation CSF48 version without an internal compressor, connect
the black compressed air hose (item 5) to the external compressed air supply.