EOS EMOTEC DC 9000 User manual

1
D
IP x4
Made in Germany
Druck Nr. 29344198en / -23.12
EMOTEC DC 9000
GB Assembly and operating instruction

2GB
English
Table of Contents
Package contents ..................................................................................................4
Optional connections: ........................................................................................4
Technical data .........................................................................................................5
General information concerning sauna bathing ......................................................6
General safety precautions .....................................................................................7
Assembly of the control unit ....................................................................................8
Wall mounting....................................................................................................8
Electrical connection ...............................................................................................9
Connecting the sauna oven ....................................................................................9
Connecting the sauna lamp ............................................................................10
Connecting a fan .............................................................................................10
Connecting a power control unit ......................................................................10
Connecting a colored light ...............................................................................10
Connecting the remote button .........................................................................10
Connecting a GSM module .............................................................................10
Connecting the phase section module for LED/spot lights ..............................10
Connecting the switch module for energy-saving lamps .................................10
Installation diagram .........................................................................................11
Terminal arrangement on the circuit board. .....................................................11
Sensor connection ..........................................................................................12
Connection of sauna heaters ≤ 9 kW ..............................................................12
Connection of sauna heaters > 9 kW ..............................................................13
Connecting the sensor lines ............................................................................14
Mounting the oven sensor ...............................................................................14
Installing the optional bench sensor ................................................................15

3
GB
Operation ..............................................................................................................16
Button functions ..............................................................................................16
Symbol description ..........................................................................................16
Initial unit switch-on ..............................................................................................17
Preset parameters ...........................................................................................18
Finnish sauna mode ........................................................................................18
Temperature display ........................................................................................18
Actual - target display ......................................................................................18
Heating time ....................................................................................................18
To consider when programming: ...........................................................................19
The keylock / hotel mode ......................................................................................20
Specialist section ..................................................................................................21
F1 Setting the current time ..............................................................................21
F5 Link color light options with heater .............................................................22
F8 The optional bench sensor .........................................................................23
F10 Reset time from the submenus ................................................................24
Programming levels ..............................................................................................25
P1 Starting with the time preselection .............................................................25
Deactivating the time preselection ..................................................................26
P2 Heating time limitation ...............................................................................26
Activation of the weekly timer ..........................................................................27
P0 Weekly timer ..............................................................................................27
P1 Starting with time preselection in weekly timer mode ................................28
P5 Temperature setting ...................................................................................30
P6 Programming fan operation .......................................................................31
P7 Ability to dim the cubicle lights ...................................................................32
Coloured light (optional) ..................................................................................33
P9 Setting the time interval for the coloured light ............................................35
The control unit switch (Switch-off) ......................................................................36
Switching over the heating time limitation for commercial use or weekly timer ....36
Error display ..........................................................................................................37
Other error options that are not displayed and their causes: ..........................37
Service Address: ...................................................................................................38
Guarantee .............................................................................................................38
Handling procedures for return shipments (RMA) - Details for all returns ! ..........39

4GB
Package contents
(subject to change)
Included with the control unit are:
1. An heater-sensor board with overheat shutoff protection, KTY-sensors with sensor housing
, two 3x25 mm fastening screws and a 2,0 m long sensor cable, red and white.
2. A plastic bag with three 4 x 20 mm fastening screws.
3. A replacement overheat protection module.
Optional connections:
Bench sensor Art. No: 94.4389
Colored light module Art. No: 94.2761
Neon colored light module Art. No: 94.4286
EmoLux colored light module Art. No: 94.4834
Remote start button Art.No: 94.4645
Connection line 10m Art.No: 94.4646
Connection line 25m Art.No: 94.4647
Connection line 50m Art.No: 94.4648
emotion of sauna.
GSM mobile phone remote switch modul Art.No: 94.4671
Phase angle control
module for LED-/Halogen spotlights Art.No: 94.4970
Control module for energie-saving
(uorescent) lamps Art.No: 94.4669

5
GB
Technical data
Nominal voltage: 400 V 3 N AC 50 Hz
Switching load: max. 9 kW Ohm resistive load (AC1 - mode)
device can be extended by connecting powered control units
up to 36 kW
Heating time limit: 6 hr, 12 hr or no heating time limit
Display: Jumbo backlit LCD
Protection class: IPx4 in line with EN 60529 splashed water resistant
Normal range for sauna: 30 to 110°C
Sensor system: KTY sensor with safety temperature limiter 142°C
Control characteristic: digital two-point regulation
Fan output: min. 25 W max.100 W (only fan excluding capacitor)
Light: min. 25 W max.100 W Only ohm resistive load, we recommend
to use special bulbs like baking oven bulbs. Other lamps have to
use with the optional control modules.).
Coloured light (optional): max. 100 W per colour
Colour on-time: 1 - 10 min
Colour order: red - red/yellow - yellow - yellow/green - green - green/blue - blue
- blue/red
Error display: via warning triangle (ashing) and error code on LCD
Ambient temperatures: -10°C to +35°C
Storage temperatures: -20°C to +60°C
Fuse protection on the light and the ventilation can
be a maximum of 1A delay action. There is a danger
of re if greater fuse protection is used!

6GB
Dear customer,
with purchase of this sauna control unit you
opted for a superior quality, high-tech elec-
tronic device which was developed and ma-
nufactured to meet the highest standards of
quality and safety.
Please note that an optimal interaction of
sauna cabin, sauna oven and sauna control
unit is mandatory for a pleasant sauna cli-
mate in your cabin.
With this sauna control unit you can operate
your sauna heater and thanks to the indivi-
dual programming settings you will surely
soon nd the setting that suits you best.
Perception in the sauna is very subjective,
therefore it really requires your own prefe-
rence, or that of your family to nd the most
suitable settings.
By default the nnish sauna is preset to
95°C. For steam operation the values are
set to 60°C and 60% humidity.
The following operation instructions describe
how to pre-select „your“ climate in the cabin.
Read these instructions carefully, so that you
quickly and easily nd your way though the
programming process.
Please note the variation in temperatures in
the cabin while sauna bathing. The hottest
area is directly under the cabin ceiling, whe-
reas there is a steady temperature gradient
towards the oor of the cabin. Inversely, the
relative humidity is lowest directly under the
cabin ceiling and the highest on the cabin
oor.
For safety reasons the temperature sensor
with the overheat limiter is located on the ca-
bin ceiling above the oven, since this is the
hottest area in the cabin.
Therefore there will always be temperature
variations between the temperature sensor
of the control unit and the thermometer in
the cabin.
General information concerning sauna bathing
For the cabin light use only light bulbs. Do
not use uorescent lamps, energy saving
lamps and gas discharge lamps.
For example, when pre-setting the cabin
temperature to 100°C, the thermometer in-
side the cabin may easily show 85°C - 90°C.
This complies with the typical climate inside
the cabin.
Always observe hygiene. Always use hand-
or bathing towels, to avoid getting perspirati-
on on the wood.
To protect your cabin from possible dama-
ges due to steam operation, we recommend
reheating or drying the cabin after every
steam bath.
In addition, a fan can help to dissipate used
humid air in badly ventilated areas.
To avoid the perception of draft, you should
avoid using any ventilation system while
sauna bathing. It should only be used if re-
commended by the cabin manufacturer
Always make sure no objects are
located on the sauna oven before
starting the heating cycle.

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GB
General safety precautions
• his device has not been designed for being
used by persons (including children) that
are physically or mentally handicapped
or have sensory disabilities. Moreover, it
is not allowed to use this device without
sufcient experience and/or knowledge,
unless these persons will be supervised
by persons responsible for their security
or in case they have been instructed how
to use this device.
• Children are to be supervised in order to
make sure that they do not play with this
device.
• Attention: It is forbidden to install
the control box in a closed switch ca-
binet or behind a wooden panelling!
• The electrical installation may be done
only by a qualied electrical technician.
• You must comply with the regulations of
your power supply company and applica-
ble VDE regulations (DIN VDE 0100).
• WARNING: Never attempt repairs
or installations yourself, as this could
result in serious injury or death. Only a
qualied technician may remove the hou-
sing cover.
• Please note the dimensions in the assem-
bly instructions, especially when installing
the temperature sensor. The temperature
above the oven is critical for the tempera-
ture setting. The temperature can be held
within operating parameters and a mini-
mal temperature gradient inside the bench
area of the sauna cabin can be achieved
only if unit is assembled correctly.
• The device may only be used as intended
as a control unit for sauna ovens up to 9
kW (up to 36 kW when combined with a
contactor box).
• Completely disconnect the control unit
from the electrical circuit, i.e. ip all circuit
breakers or the main circuit breaker during
each installation or repair.
• Please note the safety and installation in-
formation from the sauna oven manufac-
turer.
• Always heed the specications and in-
structions of the cabin manufacturer, too.
Attention!
Dear customer,
according to the valid regulations, the
electrical connection of the sauna hea-
ter and the control box has to be carried
out through the specialist of an authori-
zed electric shop
We would like to mention to the fact
that in case of a warrenty claim, you
are kindly requested to present a copy
of the invoice of the executive electric
shop.
When using control units that offer the
possibility of external access (GSM-module,
remote button, etc.) or time-delayed swit-
ching (preselection time, weekly timer, or
similar) a trigger guard with covered heating
unit is required. (cover protection type 1-5 or
S-Guard).

8GB
Assembly of the control unit
Wall mounting
Mount the control unit outside the sauna
cabin only. The most practical mounting
point would be the wall area onto which
the sauna oven is mounted on the inside,
except on the outside of the cabin. If elec-
trical conduits are present, mount the con-
trol unit accordingly. To mount the control
unit, please follow these instructions:
Illust. 1
1. Remove the cover of the control unit. To
do this press the fastening tab inwards
with a at screwdriver and remove the
housing top by pivoting it upwards (Il-
lust.1). Drill the threaded holes for the
included 4 x 20 mm wood screws accor-
ding to Illust. 3 & 3.1.
2.Insert one of the wood screws into the
upper middle hole. This screw will be the
mounting point for the control unit. Make
sure the screw is projecting out from wall
about 3 mm. (Illust. 3.2)
3. Hang the control unit onto the 3 mm pro-
jecting screw. Insert the included rubber
sleeves into the openings on the back
side of the housing and lead the electri-
cal cable through these openings. Screw
the lower part of the housing onto the ca-
bin wall using the lower threaded holes.
(Illust. 4)
Illust. 3
eye level
Illust . 3.2
3
Illust . 4
feed-through channel for
power supply lead wire
oven supply line
vaporizer supply line
lamp
fan
feed-through
channel for
sensor lines
upper threaded hole
threaded holes
Illust. 3.1
ca. 34 cm
17,4 cm
19 cm
eye level

9
GB
Assemble the sauna oven according to the
instructions provided by the manufacturer in
front of the air intake opening.
Lead the silicone wire to the power control
unit through the ducts and connect them to
the corresponding terminals according to cir-
cuit diagram.
Note: If no ducts are available, bore a hole
next to the air inlet opening and pull the sto-
ve wire/s to the outside to lead them to the
corresponding terminals in the control unit.
In order to protect the silicone wire from ex-
ternal impacts it should be covered. There-
fore use a suitable cable duct or a PVC pipe
in which you lead the wire/s to the power
control unit.
Lead the power cord to the control unit and
connect it to the power inlet terminal.
Electrical connection
The electrical connection may only be
done by a qualied electrical technician
under authority of the regulations of the
local power supply company and those
of the VDE.
In general, there can only be one permanent
connection to the power supply network, to
include a device which allows the unit to be
disconnected from the power source with a
contact distance of at least 3 mm from all
terminals.
All electrical installations and connector ca-
bles inside the cabin must be able to with-
stand temperatures up to 170°C.
Connecting the sauna
oven

10 GB
Connecting the sauna lamp
The sauna lamp must be weatherproof pro-
tected (IPx4) and resistant to the ambient
temperature.
The sauna lamp can be mounted at any
point, but never near to rising hot air from
the heater and as far as possible from the
installation position of the IR lamp (may not
in the direct beam).
Connecting a fan
The fan must be weatherproof protected
(IPx4) and resistant to the ambient tempera-
ture.
The fan can be mounted at any point, but
never near to rising hot air from the heater
and as far as possible from the installation
position of the IR lamp (may not in the direct
beam).
emotion of sauna.
LSG
Connecting a colored light
Connecting a GSM module
Connecting a power control
unit
Details can be found in the colored light as-
sembly instructions.
Details can be found in the GSM module as-
sembly instructions.
Details can be found in the power control
unit assembly instructions.
Connecting the remote but-
ton
Details can be found in the remote button
assembly instructions.
Details can be found in the switch module
assembly instructions.
Connecting the phase sec-
tion module for LED/spot
lights
Connecting the switch mod-
ule for energy-saving lamps
Details can be found in the switch module
assembly instructions.
Only ohm resistive load, we
recommend to use special bulbs
like baking oven bulbs.Other bul-
bs, like energy-saving-lamps can
destroy the control unit.

11
GB
4
335
4
5
oder
or
= alternativ
400 V 3 N AC 50 Hz
2
emotion of sauna.
LSG
Emotec
6
EmoLux
F1
F2
X3
X5a
X2
Jumper
X5
X1
X6
X4
PE
L1 L2 L3 N NNUVWWB
S1 FAN LIGHT
WM
L N L N P+
TEMP.-SENSOR
Nr. 2 Nr. 1
TEMP.-
LIMITER
H-SENSOR
Ub E G
Res
24h
12h
6h
500 mA T
500 mA T
Installation diagram
Terminal arrangement on the circuit board.

12 GB
142°C
KTY 10/5
KTY 10/5
X4
P+
TEMP.-SENSOR
Nr. 2 Nr. 1
TEMP.-
LIMITER
H-SENSOR
Ub E G
Sensor connection
P max. 9 kW
X3
X2X1
L1 L2 L3 N NNUVWWB
S1 FAN LIGHT
WM
L N L N
400 V 3 N AC 50 Hz
max. 100 W max. 100 W
Connection of sauna heaters ≤ 9 kW

13
GB
* For public installations without heating time limitation, the pilot light
must be installed in the control room.
P max. 9 kW
X3
X2X1
L1 L2 L3 N NNUVWWB
S1 FAN LIGHT
WM
L N L N
400 V 3 N AC 50 Hz
max. 100 W max. 100 W
400 V 3 N AC 50 Hz
LSG
*
Connection of sauna heaters > 9 kW

14 GB
20 cm
Illust. 7
Illust. 8 Illust. 9
Connecting the sensor lines
The connection cables to the temperature
sensor and power supply cables shall NOT
be drawn together or lead through the same
conduit. This can lead to interferences in the
electronics, such as „uttering“ in the relays.
If it is absolutely necessary to install them
together, or the wire is longer than 3 m, you
should use a shielded sensor line such as
the LIYLY-O x 0.5 mm²). Connect the shiel-
ding to mass in the control unit.
Please note that the following measure-
ments are based on values provided by
the unit quality assurance by the European
Standard EN 60335-2-53. In principle, you
must mount the oven sensor where tempe-
ratures are expected to be the highest. Il-
lust. 7 gives you an overview of the moun-
ting point of the sensor..
1. Mount the oven sensor in cabins up to 2
x 2 m according to Illust. 7 and 8, in larger
cabins according to Illust. 7 and 9.
2. Drill a hole to lead the cable through, pre-
ferably through the middle of one of the
wooden boards.
3. Lead the sensor cable through the drilled
hole and attach it to the sensor line accor-
ding to Illust. 10.
4. Attach the lines for the shutoff (white) and
the temperature sensor (red) according to
Illust. 11 to the sensor board. Then insert
the sensor board into the housing.
5. After you are nished installing and have
made sure the control unit is functioning
properly, check the line for overheat shut-
off protection for short circuits. To do this,
release one of the white lines in the sensor
housing. The safety relay of the control
unit should now fall; i.e. the heating circuit
should now be interrupted.
Hole
Sauna ceiling
Center sensor housing
on middle section
Sensor line
Terminals in the
control unit
Illust. 10

Housing
red
red
Sensor-
board
Illust. 11
Sensor
white (Limiter
white (Limiter)
Mounting the oven sensor

15
GB
Installing the optional se-
cond temperature sensor
(bench sensor)
Bankfühler
bench sensor
H-Sensor
TEMP.-Sensor TEMP.-
Nr. 2 Nr. 1
Limiter
Ub E G
Installation location: The bench sensor is
xed to the ceiling of the rear reclining bench
as described for the installation of the heater
sensor.
If the sensor is connected correctly, the
control unit shall automatically recognise it
once the mains voltage has been switched
on again..
The bench sensor is connected via a 2-core
wire silicone cable from the sensor pcb to
the terminals on the right-hand side of the
main board of the sauna controller. The ter-
minals are marked „Temp.-Sensor Nr. 2“.
Bench sensor
If there is a problem with the bench sensor, a
fault message will appear:
E 103 = Interruption of bench sensor circuit
or
E 104 = Short-circuit of the bench sensor
In this case, the sensor must be checked by
an expert and replaced if necessary. At room
temperature, the sensor has approx. 2 kΩ.
After disassembly the bench sensor can be
deactivated so that you can use your sauna
despite the problem. See the ‚Bench sensor‘
chapter for more details.
Once the problem has been solved, the
control unit recognises the sensor once the
mains voltage has been switched on again.
Notice: If an error E103 is shown although
the bench sensor is not installed, then it has
been activated in error. In such case disa-
ble the bench sensor at the program level.

16 GB
Button functions
Operation
Symbol description
Time
Preselected time
Heating time
Heating (dry)
Error message
Ventilation function
Lamp
Coloured light
Operating
switch on - off
Lamp
on - off
Program button Selection
buttons
If the control box does not pick off voltage after closure, please check the position of
the control box switch (Switch-Off). See chapter about „control box switch (Switch-Off)
„at the end of this manual.
„ An/Aus „ „Licht „„Funktion/ Mode„„Ab „ „Auf „

17
GB
Initial unit switch-on
After you have checked all of the connections
once again, connect the unit to the mains by
switching on all fuses or the main switch.
The time appears on the display.
If the display ashes, proceed as follows:
With the buttons "Ab " and "Auf" „, you
can set the required values.
The display shows "F1" shortly afterwards.
Afterwards, the current time is shown on the
display and the unit is ready for use.
To change the time refer to chapter "F1" of
this operating manual.
The unit is switched on using the left "An/
Aus " button. The cabin lighting and the
background display illumination are switched
on at the same time.
Shown on the display:
Conrm with the “Funktion/Mode” button.
12:03
20:03
20:03
20:03
06:00
20:03

18 GB
Preset parameters
Finnish sauna mode
After switching on, the display alternates
between showing the current time and the
remaining heating time.
Heating time
The factory-default heating time limitation
is pre-set to 6 hours. This means that the
unit switches off after 6 hours due to safety
reasons.
The display alternates between showing the
current time and the remaining heating time
during active heating.
20:03
05:58
05:58
Temperature display
During the heating phase plus approx. 15 min-
utes, the thermometer symbol continues to ll.
The control phase begins once the end tem-
perature is reached. The thermometer lling
now continually shows the temperature on
the sensor.
Heating phase Control phase
90
Actual - target temperature
By pressing the “Up ” button for more than
3 seconds, you can show the actual tempera-
ture on the heater.
If a bench sensor is installed, you can show
the temperature at bench level by pressing the
“Down ” button for more than 3 seconds.

19
GB
If the sauna bath should be nished before the
pre-set limitation, press the "On/Off "but-
ton. The On symbol on display will disappear
and only the current time will be displayed.
The cabin light automatically switches off
30 minutes after the heating is off. You can
switch the lighting off at any time using the
"light " button.
The buttons to be conrmed are shown and quoted in the text as follows.
Symbols shown in the display sketches, framed with the symbols , are displayed ash-
ing on the unit.
Any change to the set parameters must be saved by pressing the "Mode" button. The respec-
tive newly set values ash briey before the unit switches back to the basic display.
If you change the parameters without saving with the "Mode" button, the previous values are
automatically restored.
If you do not press any button for a longer period during programming, the display automati-
cally returns to the basic state and the background illumination goes out after a brief period.
To consider when programming:
20:03
“On / Off” “Light” “Down” ”Up”"Mode"

20 GB
The various programming options for the unit are generally differentiated into:
Operator level These setting levels described with "F 1 - F 10". Depending on
the unit type it may be the case that certain levels are not shown.
Here you can change the parameters which need to be adapted
very rarely in daily use. They are set during the initial setup and
then usually remain unchanged for a long period of time.
Programming level The levels are shown with "P 0 - P 9". Depending on the unit type
or operating mode, it may be the case that certain levels are not
shown.
Here you can change the parameters which need to be frequently
adapted to your individual requirements in daily use.
SAFE
The keylock / hotel mode
By activating the keylock / hotel mode, the sauna can
only be switched on and off by the user. Changes to
the individual parameters are not possible.
To activate the keylock / hotel mode, press the "Mode",
" " and " " buttons at the same time until the
display shows "SAFE" .
The display returns to the original status when the
buttons are released.
If other buttons are pressed than the button, the
display shows "SAFE".
To deactivate the keylock / hotel mode, press the
"Mode", " " and " " buttons at the same time
longer than 3 seconds.
20:03