Epilog Laser FusionPro 16000 User manual

FusionPro
Laser System Manual | Model 16000
Original Instructions
Technical Support: [phone]
Knowledge Base: support.epiloglaser.com
System Registration: training.epiloglaser.com/register
Driver/Firmware: epiloglaser.com/fusionpro-drivers
UPDATED DECEMBER 2020 | EPILOGLASER.COM/MANUALS
Register your system now for driver
updates and access to our Training Suite!
TRAINING.EPILOGLASER.COM/REGISTER

- i -
FIRE WARNING 1
INTRODUCTION 2
How to Use This Owner’s Manual ................................................................................................................................2
Icons Used in this Manual................................................................................................................................................ 2
SECTION 1: SAFETY 3
Laser Safety ............................................................................................................................................................................. 3
Electrical Safety.....................................................................................................................................................................4
Safety Features and Regulatory Compliance.....................................................................................................5
Do and Don’t........................................................................................................................................................................... 11
SECTION 2: GETTING STARTED 13
1. Unpacking the Laser System.................................................................................................................................... 14
2. Choose Where to Locate the System ................................................................................................................ 16
3. Connecting the Exhaust..............................................................................................................................................17
4. Connecting Electrical Power................................................................................................................................... 19
5. Connect the Laser to Your Computer ............................................................................................................... 19
6. Set the Fusion Pro’s IP Address ............................................................................................................................. 20
7. Sign Up for Driver Updates and Register Your System.............................................................................21
SECTION 3: SOFTWARE INSTALLATION 23
Epilog Job Manager Instructions..............................................................................................................................23
Uninstalling the Previous Job Manager................................................................................................................23
How to Install the Epilog Software Suite...............................................................................................................25
Windows 8/10: Ethernet Installation ..........................................................................................................................31
Windows 8/10: USB Installation ...................................................................................................................................33
Troubleshooting the Job Manager..........................................................................................................................33
Important Job Manager Notes ..................................................................................................................................34
SECTION 4: THE JOB MANAGER 35
Using the Epilog Job Manager ...................................................................................................................................35
Printing to the Epilog Job Manager ........................................................................................................................36
Organizing Your Print Jobs ...........................................................................................................................................37
Previewing Your Job ........................................................................................................................................................ 40
Searching for a Job .......................................................................................................................................................... 41
Finding Job History............................................................................................................................................................ 41
Vector Sorting.......................................................................................................................................................................43
Material Settings Tab.......................................................................................................................................................44
Job Settings Tab .................................................................................................................................................................47
Using the Material Setting Configurations..........................................................................................................49
Changing Program Settings..........................................................................................................................................51
Troubleshooting the Job Manager..........................................................................................................................52
SECTION 5: THE LASER DASHBOARD 55
Setting Up CorelDRAW for the Laser.......................................................................................................................56
Sending Your First Project..............................................................................................................................................57
Setting Up Adobe Illustrator for the Laser........................................................................................................... 61
Dashboard Settings .........................................................................................................................................................63
Presetting Your Cut Lines...............................................................................................................................................65
Placing Your Artwork .......................................................................................................................................................65
Dividing Your Job Into Processes............................................................................................................................. 66
Editing Artwork with Live View.....................................................................................................................................75
Saving Your Settings.........................................................................................................................................................78
File Settings ............................................................................................................................................................................79
TABLE OF CONTENTS

- ii -
TABLE OF CONTENTS
Settings in Detail ................................................................................................................................................................ 80
Guidelines................................................................................................................................................................................82
Processes Tab...................................................................................................................................................................... 85
Advanced Tab ..................................................................................................................................................................... 86
Notes Tab ............................................................................................................................................................................... 86
Additional CorelDRAW Laser Dashboard Features ........................................................................................87
File Setup FAQs.................................................................................................................................................................... 88
Troubleshooting the Laser Dashboard................................................................................................................. 88
SECTION 6: CONTROL PANEL 93
Display.......................................................................................................................................................................................93
Joystick....................................................................................................................................................................................101
Job Storage ..........................................................................................................................................................................101
SECTION 7: QUICK START GUIDE 103
Artwork Setup......................................................................................................................................................................103
Setting a Vector Cutting Line ....................................................................................................................................105
Resolution..............................................................................................................................................................................105
Landscape or Portrait....................................................................................................................................................107
SECTION 8: SYSTEM FEATURES 109
IRISTM Camera Positioning System ..........................................................................................................................109
Touch Screen.......................................................................................................................................................................109
Air Assist ..................................................................................................................................................................................110
Auto Focus vs Manual Focus.......................................................................................................................................110
Key Switch .............................................................................................................................................................................. 112
Image Dithering .................................................................................................................................................................. 112
Red Dot Pointer ...................................................................................................................................................................114
Emergency Stop Button .................................................................................................................................................114
Front Access Door .............................................................................................................................................................114
Task Plate/Vacuum Hold-Down Table................................................................................................................... 115
Exhaust Plenum ................................................................................................................................................................... 115
Center Engraving...............................................................................................................................................................116
Registration Camera .......................................................................................................................................................119
SECTION 9: OPTIONAL FEATURES 127
Vector Cutting Table/Slat Table .............................................................................................................................. 127
Fusion Pro Rim-Drive Rotary Attachment........................................................................................................... 128
3-Jaw Chuck Rotary Attachment............................................................................................................................ 134
PhotoLaser Plus..................................................................................................................................................................148
SECTION 10: SYSTEM MAINTENANCE 157
Reduce Fire Risk with a Clean Laser...................................................................................................................... 157
Cleaning the Optics ........................................................................................................................................................ 159
Replacing the Lens ..........................................................................................................................................................164
Cleaning the Exhaust Plenum.................................................................................................................................... 165
Laser Tube............................................................................................................................................................................. 165
Removing the Pedestal from the Fusion Pro.....................................................................................................166
SECTION 11: UPGRADING FIRMWARE 173
How to Upgrade Your Firmware............................................................................................................................... 173
SECTION 12: ENGRAVING MATERIALS 179
CO2 Laser Materials/Techniques ........................................................................................................................... 179
Fiber Laser Materials/Techniques........................................................................................................................... 193

- iii -
TABLE OF CONTENTS
SECTION 13: SPECIFICATIONS 197
Fusion Pro Laser Technical Specifications ........................................................................................................ 197
Compatibility.......................................................................................................................................................................198
Recommended PC............................................................................................................................................................198
About The CO2 Laser Source .....................................................................................................................................199
About the Fiber Laser Source ...................................................................................................................................200
Federal Communications Commission (FCC) Notice ..................................................................................200
SECTION 14: TECHNICAL SUPPORT 201
Contacting Technical Support .................................................................................................................................201
Frequently Asked Questions ....................................................................................................................................202
Join Epilog Laser’s Online Community ................................................................................................................204
SECTION 15: MATERIAL SUPPLIERS 205
Industry Material Supplier List .................................................................................................................................205
APPENDIX A: WARRANTY STATEMENT 209
Warranty Statement for the Fusion Pro Laser................................................................................................209
APPENDIX B: MATERIAL SETTINGS 211
Fusion Pro Suggested Material Settings (CO2)................................................................................................. 211
Fusion Pro Suggested Material Settings (Fiber) .............................................................................................. 214
APPENDIX C: SYSTEM CALIBRATION 217
Camera Calibration ........................................................................................................................................................ 217
Calibrating the Auto Focus......................................................................................................................................... 221
INDEX 231

FIRE WARNING
Fire Warning
Your laser system uses a high intensity beam of light that can generate extremely high
temperatures when it comes into contact with the material being engraved, marked or
cut. Some materials are extremely flammable and can easily ignite and burst into open
flame setting the machine afire. This open flame is very dangerous and has the potential to
destroy not only the machine, but the building in which it is housed.
Experience shows that vector cutting with the laser has the most potential to create an open flame.
Many materials are susceptible to igniting, but acrylic, in all its dierent forms, has been shown to be
especially flammable when vector cutting with the laser.
Please read the following warnings and recommendations and follow them closely at all times!
• Stay with the laser. Never operate the laser system while unattended.
• Keep the area clear. Clean around the machine and keep the area free of clutter, combustible
materials, explosives, or volatile solvents such as acetone, alcohol, or gasoline.
• Be prepared with a fire extinguisher. Always keep a properly maintained and inspected fire
extinguisher on hand. Epilog recommends a Halotron fire extinguisher or a multi-purpose dry
chemical fire extinguisher. The Halotron extinguishers are more expensive than a dry chemical, but
oer certain advantages should you ever need to use an extinguisher. The Halotron extinguisher
discharges a clean, easily removable substance that is not harmful to the mechanics or wiring of
the laser system. The dry chemical extinguisher discharges a sticky, corrosive powder that is very
diicult to clean up.
• Use Air Assist. Always use the system’s Air Assist feature when vector cutting.
• Use caution when vector cutting. Many materials have the potential to suddenly burst into flames
when cut with a laser – even materials that may be very familiar to the user. Always monitor the
machine when it is operating.
• Clean the laser. A buildup of cutting and engraving residue and debris is dangerous and can
create a fire hazard in its own right. Keep your laser system clean and free of debris. Regularly clean
underneath the Vector Cutting Table to clean any small pieces that have fallen through the grid.
- 1 -

INTRODUCTION
How to Use This Owner’s Manual
Thank you for purchasing an Epilog Fusion Pro Laser system. Your Epilog system has been designed to
be easy to operate, but you will utilize it to its fullest potential by taking some time to read this owner’s
manual prior to use. You will be ready to use the Epilog Laser system as soon as you read the first few
sections. Then you can refer to topics in the remaining sections, as you work.
Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:
Helpful notes to keep in mind when running the laser!
This icon signifies advice you can try that will save you significant time.
This icon highlights current contact information for receiving help.
Warnings and cautions to keep in mind when running the laser.
This icon indicates the potential for fire damage when operating the laser.
- 2 -

Laser Safety
The Epilog Model 16000 Laser System is a Class 2 laser product, as defined in International Standard IEC
60825-1.
The Epilog Model 16000 complies with 21 CFR 1040.10 and 1040.11, the Federal Peormance Standards for
Light-EmittingProducts,exceptfordeviationspursuanttoLaserNoticeNo.50,datedJuly16, 2001.TheCenter
for Devices and Radiological Health, of the US FDA, issued Laser Notice No. 50 to permit manufacturers to
classify and manufacture their products in accordance with the International Standard.
The output of the embedded laser is fully contained. The laser cabinet has safety interlocks that turn
the laser o if any access door is opened during operation, and no special precautions are necessary
to operate the laser safely. Access doors are interlocked and can be opened without the use of a tool.
Any interlocked door that is opened while the machine is operating will immediately stop the laser from
firing.
Access panels are not interlocked and require a tool for opening or removal. Access panels should always
be installed when the laser is operating. Never operate the laser system with an access panel removed.
The visible output beam of the Laser Diode Pointer (Red Dot Pointer) is accessible to the operator. While
this device employs the same technology as the familiar laser pen-pointers, like them it is potentially
hazardous if its beam is directed into the eye.
We have made every eort to make the Laser Diode Pointer (Red Dot Pointer) as safe as possible. Its
beam path is located well inside the cabinet, and under normal conditions, no hazardous levels of laser
radiation can escape.
The operator of the Epilog Model 16000 should observe the following general precautions:
DO NOT disassemble the machine or remove any of its protective covers while the unit is plugged in.
DO NOT attempt to defeat the door interlocks.
DO NOT view directly into the beam of the Laser Diode Pointer (Red Dot Pointer).
DO NOT operate the Laser Diode Pointer (Red Dot Pointer) without the machine’s focus lens in place. If the
unfocused beam strikes a reflective suace, it could be directed out of the cabinet.
Caution – Use of controls or adjustments or peormance of procedures other than those specified herein
may result in hazardous radiation exposure.
SECTION 1: SAFETY
- 3 -

The standard reference for laser safety is the American Standard for the Safe Use of Lasers, Z136.1-2000,
developed by the American National Standards Institute (ANSI). This reference is the basis for many of
the federal regulations for laser and laser system manufacturers, and for the Occupational Safety and
Health Administration (OSHA) laser safety guidelines. It contains detailed information concerning proper
installation and use of laser systems.
While the ANSI standard itself does not have the force of law, its recommendations, including warning
signage, training, and the designation of a laser safety oicer, may be compulsory under local workplace
regulations when operating laser systems above Class I. It is the operator’s responsibility to ensure that
the installation and operation of the Epilog Model 16000 Laser System is peormed in accordance with
all applicable laws.
Copies of ANSI Standard Z136.1-2000 are available from Epilog Corporation or from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826
[phone]
Electrical Safety
The AC input power to the Epilog Model 16000 Laser System is potentially lethal and is fully contained
within the cabinet.
• DO NOT open any of the machine’s access panels while the unit is plugged in.
Opening a panel may expose the operator to the unit’s AC input power.
• DO NOT make or break any electrical connections to the system while the unit is
turned on.
Fusion Pro Electrical Specifications
Model Wattage(s) Voltage Amp draw-MAX
Pro 32 50, 60, 80 120 13A
Pro 32 50, 60, 80 240 6.5A
Pro 32 120 240 10A
Pro 48 50, 60, 80 240 6.5A
Pro 48 120 240 10A
- 4 -
SECTION 1: SAFETY

Safety Features and Regulatory Compliance
Epilog has incorporated specific safety features into the Model 16000 Laser System in order to meet the
requirements of 21 CFR 1040 and the International Standard IEC 60825-1. These safety features include:
• A safety enclosure (cabinet), which fully encloses the engraving laser and its beam path.
• Dual redundant interlock systems that turn o the engraving laser when the window is opened.
• A visible emission indication when the Laser Diode Pointer (Red Dot Pointer) is operating. There is an
LED indicator on the machine’s front panel.
21 CFR 1040 and IEC 60825-1 require that certification, identification, and warning labels be placed on laser
products. Reproductions of labels on the Epilog Model 16000 Laser System follow, with their locations
specified:
1. Certification/Identification Plate: This engraved plate is located on the right side of the machine’s
cabinet.
2. Warning Logotype: This label is located on the right side of the machine’s cabinet, above the
Certification/Identification plate.
- 5 -
SECTION 1: SAFETY

3. Descriptive Label: This label identifies the classification of the
Model 16000 in accordance with 21 CFR 1040.10 and IEC 60825-1. It is
located on the right side of the machine’s cabinet, below the
Warning Logotype.
4. Non-interlocked Protective Housing Safety Labels: These labels
are located on, or adjacent to, removable access covers on the
machine’s cabinet as shown in the diagrams to follow. Where a
label is located on a removable cover, there is an additional label
under the cover so that it will be visible when the cover has been
removed.
5. Defeatably-interlocked Protective
Housing Safety Labels: There is one
label on each of the machine’s
cabinet doors; one on the front
door and one on the top door.
6. Emergency Stop Label: This label is
located below the red Emergency
Stop switch on the top right side of
the machine.
7. Electrical Safety Label: This label is
located on the back of the machine
in the lower le-hand corner.
8. Main Breaker Label: This label is
located on or above the power
module panel at the right side of
the machine’s cabinet.
9. Aperture Safety Label: This label is
located above the aperture, inside
the cabinet, where laser beams
enter the machine’s engraving
area.
10. Power Labels: The appropriate
label for the machine is located on
or below the power module panel
at the right side of the machine’s
cabinet.
11. Fire Warning Label: There are two
labels on top of the machine’s cabinet; one to the le and one to
the right of the top cabinet door.
3
11
4
5
6
7
8
910
- 6 -
SECTION 1: SAFETY

The following diagrams show the location of each specific label.
Fusion Pro 32:
- 7 -
SECTION 1: SAFETY

Fusion Pro 48:
- 8 -
SECTION 1: SAFETY

Fusion Pro 48:
- 9 -
SECTION 1: SAFETY

FCC:
Supplier’s Declaration of Conformity
47 CFR Paragraph 2.1077 Compliance Information
Laser Materials Processing System Model 16000
Epilog Laser Corporation
16371 Table Mountain Parkway
Golden, CO 80403
Telephone: [phone]
This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including
interference that may cause undesired operation..
NOTE: This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
This product contains a Certified transmitter module (wireless network
interface), FCC ID: Z64-WL18DBMOD
- 10 -
SECTION 1: SAFETY

Do and Don’t
Don’t
Do Not Run the Laser Unvented: Never operate the machine without a properly operating vent to the
outside or to a filtration unit! Most material will only produce an irritating smoke when engraved.
Some materials, including but not limited to paint, varnish, composition board and plastics, produce
compounds that can be harmful if concentrated. A properly installed vent is the only way to ensure that
problems do not occur.
Do Not Engrave or Cut PVC: Never engrave or cut any material containing PVC or vinyl. When engraved,
a corrosive agent is produced that will destroy your machine. Your warranty will be void if your machine
is damaged by corrosion from engraving or cutting PVC or Vinyl.
Do Not Operate Machine While Unattended: Never operate your machine without someone watching
the system. There is a significant risk of fire if the machine is set improperly, or if the machine should
experience a mechanical or electrical failure while operating.
Do Not Vector Cut While Machine is Unattended: Never laser cut any material with the laser without
someone watching the system. Because vector cutting moves relatively slowly compared to raster
engraving, a tremendous amount of heat is applied to the material being cut. This buildup of heat can
cause significant fire risk and the machine should always be monitored. Additionally, the Air Assist should
always be turned on when vector cutting to reduce the risk of fire.
Do Not Operate The System While Doors are Open: Never operate with any of the covers or enclosures
removed, and never modify the enclosure. The laser beam is invisible and is very dangerous!
Do
Clean the System: Please allow a few minutes a week for cleaning your machine. Just a small amount of
eort at the end of the week will pay o with years of trouble-free operation of your machine.
See the section “SYSTEM MAINTENANCE” on page 157 for specifics.
- 11 -
SECTION 1: SAFETY

- 13 -
SECTION 2: GETTING STARTED
Setting up your Epilog Laser System is easy to do! If you’ve ever installed a paper printer, this is only slightly
more diicult. The following information will help you understand the entire system and how it works.
Your Fusion Pro laser system consists of the following components:
1. Fusion Pro Laser System
2. Epilog USB thumb drive with Soware Suite installation files
3. USB and Ethernet Cables
You will also need:
1. A computer or laptop.
2. An exhaust fan: The exhaust fan is mandatory and is used to remove smoke and debris from the
Fusion Pro work area. The exhaust air can be ported to the outside or into a filter box.
Follow these steps to set up your Fusion Pro Laser system:
1. Unpack the laser system.
2. Choose where to locate the system.
3. Connect the exhaust system to your laser.
4. Connect the electrical power.
5. Connect the laser to your computer through USB or Ethernet connection.
6. Sign up for driver updates and register your system at www.epiloglaser.com/register.

- 14 -
SECTION 2: GETTING STARTED
2. Remove the top lid and set it to the side.
Keep it accessible for a future step.
3. Remove the screws securing the front panel.
1. Unpacking the Laser
System
Unpack the laser system from the crate
provided by Epilog. Please be sure to
hold on to all packing materials and
crating in case you need to move the
system in the future.
Start by using scissors or a utility knife to cut the
box straps. Stand clear of the straps, as they
are under high tension and may pop out at high
speed when cut. On top of the crate will be a box
containing accessories for your Fusion Pro. Set it
to the side for now.
1. Remove the screws securing the top lid using
a screwdriver or a power drill.