ETAS ES441.1 User manual

ETAS ES441.1
Counter and Frequency Module with Sen-
sor Supply
User Guide

Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in
relation to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license.
Using and copying is only allowed in concurrence with the specifications stipu-
lated in the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2021 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
ES441.1 - User Guide R12 EN - 05.2021

ETAS Contents
Contents
ES441.1 - User Guide 3
1 About this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Classification of Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Presentation of Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Presentation of Supporting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Requirements for Users and Duties for Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 ES400 Product Family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Wiring Concepts in Test Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Features of the ES400 Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 Advantages of the Decentral Wiring Concept. . . . . . . . . . . . . . . . . . . . . . . 15
3.2.2 Further Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4.1 “Sensor” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4.2 Daisy Chain Ports (“IN”, “OUT”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.1 Operational State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.2 Service State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.3 Functional State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Features of the ES441.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Measurement Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3.1 Input Stage with Signal Acquisition and Signal Processing. . . . . . . . . . . 20
4.3.2 Sensor Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4 Data Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4.1 Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4.2 Realization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4.3 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.5.1 Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.5.2 Supplying the ES400 Modules via the Connecting Line . . . . . . . . . . . . . . 28
4.5.3 Additional Supply of the ES400 Modules via a Y-Boost Cable. . . . . . . . . 28
4.6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.7 Tool Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.8 Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Contents

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ES441.1 - User Guide 4
4.9 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1 Measuring Sensor Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1.1 Acquisition and Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.1.2 Configuration and Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.1 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2.2 State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2.3 Pulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2.4 Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.2.5 Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Signal Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.1 Sampling and Rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.2 What to do in the Case of Oversampling by the Calibration Software . . 36
5.4 Overview of the Measuring Capabilities of the ES441.1. . . . . . . . . . . . . . . . . . . . . . . 36
5.5 Overflow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.6 Measuring Signal State. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.7 Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.7.1 Measurement Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.7.2 “Standard without Qualifying Signal” Counter Mode . . . . . . . . . . . . . . . . . 39
5.7.3 “Standard with Qualifying Signal” Counter Mode . . . . . . . . . . . . . . . . . . . . 40
5.7.4 “Up/Down” Counter Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.7.5 “X1”, “X2” and “X4” Counter Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.8 Time Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.8.1 Measurement Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.8.2 Measurement Modes without a Qualifying Signal . . . . . . . . . . . . . . . . . . . 48
5.8.3 Measurement Modes with a Qualifying Signal . . . . . . . . . . . . . . . . . . . . . . 50
5.9 Frequency Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.9.1 Measurement Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.9.2 Measurement Modes without a Qualifying Signal . . . . . . . . . . . . . . . . . . . 52
5.9.3 Measurement Modes with a Qualifying Signal . . . . . . . . . . . . . . . . . . . . . . 52
5.9.4 Measuring the Duty Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.9.5 Measurement Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.10 Timeout (Monitoring the Input Signal). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.11 Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.1 General Installation Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.1.1 Assembly Environment and Components for Attaching the Module. . . 58
6.1.2 Potential Equalization in the Vehicle and Mounting the Modules . . . . . 58
6.1.3 Guarantee of Features as defined by IP67 . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.2 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.2.1 How to Connect and Attach ES400 Modules . . . . . . . . . . . . . . . . . . . . . . . 59
6.2.2 Connecting Several ES400 Modules Mechanically . . . . . . . . . . . . . . . . . . 61
6.2.3 Attaching ES400 Modules to Other Components Using the Integrated As-
sembly Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
6.2.4 Attaching ES400 Modules on DIN Rails with the Integrated Assembly Ele-
ments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
6.2.5 Attaching ES400 Modules to Other Components with Screws. . . . . . . . 67
6.2.6 Attaching ES400 Modules on DIN Rails using Screws . . . . . . . . . . . . . . . 69

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ES441.1 - User Guide 5
6.2.7 Attaching ES400 Modules to Other Components Using Cable Fasteners .
71
6.3 Drilling Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.4.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.4.2 ES441.1 with additional ETAS Modules (MC Application) . . . . . . . . . . . . 74
6.4.3 ES441.1 with additional ETAS Modules (Rapid Prototyping Application) . .
75
6.5 Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.5.1 ES400 Modules with additional ETAS Modules (Measurement and Cali-
bration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
6.5.2 ES400 Modules with additional ETAS Modules and Drive Recorder (Mea-
surement and Calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
6.5.3 ES400 Modules with ES910.3 (Rapid Prototyping) . . . . . . . . . . . . . . . . . . 78
6.5.4 ES400 Modules with ES910.3 and Drive Recorder (Rapid Prototyping) 79
6.5.5 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) . . . . . . . . . . 80
6.6 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.6.1 “Sensor” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.6.2 Daisy Chain Ports (“IN”, “OUT”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7 Troubleshooting Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.1 LED Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.2 Troubleshooting ES441.1 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.3 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.3.1 Network Adapter Cannot Be Selected via Network Manager . . . . . . . . . 86
7.3.2 Search for Ethernet Hardware Fails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.3.3 Personal Firewall Blocks Communication. . . . . . . . . . . . . . . . . . . . . . . . . . 89
8 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1.1 Product labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1.2 Standards and Norms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
8.1.3 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8.1.4 Maintenance the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8.1.5 Cleaning the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.1.6 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.1.7 Modules in one chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.2 RoHS conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.3 CE conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.4 UKCA conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.5 KCC conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
8.6 Product return and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
8.7 Declarable Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
8.8 Use of Open Source software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
8.9 System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.9.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.9.2 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
8.10 Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8.10.1 Host Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.10.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

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8.10.3 Sensor Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.10.4 Input Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.11 Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.11.1 “IN” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.11.2 “OUT” Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8.11.3 “Sensor” Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
9 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
9.1 Combined Ethernet and Power Supply Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.1.2 CBEP410.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
9.1.3 CBEP4105.1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
9.1.4 CBEP415.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
9.1.5 CBEP4155.1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
9.1.6 CBEP420.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
9.1.7 CBEP4205.1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
9.1.8 CBEP425.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
9.1.9 CBEP4255.1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
9.1.10 CBEP430.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.1.11 CBEP4305.1 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
9.2 Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.2.1 CBE400.2 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.2.2 CBE401.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
9.2.3 CBE430.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
9.2.4 CBE431.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
9.2.5 CBEX400.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
9.2.6 ES4xx_BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
9.3 Cable for the Connection "Sensor" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.3.1 CBAV400.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
9.3.2 CBAV411.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
9.3.3 CBAV417.1 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
9.4 Protective Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
9.4.1 Protective Caps supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
9.4.2 Cap CAP_LEMO_1B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
9.4.3 Cap CAP_LEMO_1B_LC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
9.4.4 Cap CAP_SOURIAU_8STA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
9.5 Angle Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.5.1 Angle Bracket Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
9.5.2 Angle Bracket Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
10 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
10.1 ES441.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
10.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
10.2.1 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
10.2.2 Protective caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10.2.3 Angle brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10.2.4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
11 Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

ETAS About this Document
ES441.1 - User Guide 7
1 About this Document
1.1 Classification of Safety Messages
The safety messages used here warn of dangers that can lead to personal
injury or damage to property:
1.2 Presentation of Instructions
The target to be achieved is defined in the heading. The necessary steps for his
are in a step-by-step guide:
Target definition
1. Step 1
2. Step 2
3. Step 3
> Result
DANGER
indicates a hazardous situation with a high risk of death or serious injury if
not avoided
WARNING
indicates a hazardous situation of medium risk which could result in death or
serious injury if not avoided.
CAUTION
indicates a hazardous situation of low risk which may result in minor or
moder-ate injury if not avoided.
NOTICE
indicates a situation which may result in damage to property if not avoided.

ETAS About this Document
ES441.1 - User Guide 8
1.3 Typographical Conventions
1.4 Presentation of Supporting Information
1.5 Scope of Supply
Prior to the initial commissioning of the module, please check whether the
module was delivered with all required components and cables (see chapter
10.1 on page 120).
Additional cables and adapters can be obtained separately from ETAS. A list of
available accessories and their order designation is located in chapter “Acces-
sories” on page 120 of this manual or in the ETAS product catalog.
1.6 Additional Information
The configuration instructions for the module under INCA can be found in the
corresponding software documentation.
Bold Menu commands, buttons, labels of the product
Italic Emphasis on content and newly introduced terms
NOTE
Contains additional supporting information.

ETAS Basic Safety Notices
ES441.1 - User Guide 9
2 Basic Safety Notices
This chapter contains information about the following topics:
• “General Safety Information” on page 9
• “Requirements for Users and Duties for Operators” on page 9
• “Intended Use” on page 9
2.1 General Safety Information
Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol-
lowing safety notices to avoid health issues or damage to the device.
ETAS GmbH does not assume any liability for damages resulting from
improper handling, unintended use or non-observance of the safety precau-
tions.
2.2 Requirements for Users and Duties for Operators
The product may be assembled, operated and maintained only if you have the
necessary qualification and experience for this product. Incorrect operation or
operation by users without sufficient qualification may lead to injuries or death
or property damages.
The safety of systems that are using the product is the responsibility of the
system integrator.
General safety at work
The existing regulations for safety at work and accident prevention must be
followed. All applicable regulations and statutes regarding operation must be
strictly followed when using this product.
2.3 Intended Use
Application area of the product
This product was developed and approved for applications in the automotive
area. The module is suitable for use in interiors, in the passenger cell, in the
trunk, in the engine compartment or in the exterior area of vehicles.
For use in other application areas, please contact your ETAS contact partner.
Requirements for the technical state of the product
The product is designed in accordance with state-of-the-art technology and
recognized safety rules. The product may be operated only in a technically flaw-
less condition and according to the intended purpose and with regard to safety
NOTE
Carefully read the documentation (Product Safety Advice and this User's
Guide) that belongs to the product prior to the startup.

ETAS Basic Safety Notices
ES441.1 - User Guide 10
and dangers as stated in the respective product documentation. If the product
is not used according to its intended purpose, the protection of the product
may be impaired.
Requirements for operation
• Use the product only according to the specifications in the correspond-
ing User's Guide. With any deviating operation, the product safety is no
longer ensured.
• Observe the requirements on the ambient conditions.
• Do not use the product in potentially explosive atmospheres.
Electrical safety and power supply
• Observe the regulations applicable at the operating location concerning
electrical safety as well as the laws and regulations concerning work
safety!
• Connect only current circuits with safety extra-low voltage in accordance
with EN 61140 (degree of protection III) to the connections of the mod-
ule.
• Ensure the compliance with the connection and adjustment values (see
the information in the chapter "Technical Data").
• Do not apply any voltages to the connections of the module that do not
correspond to the specifications of the respective connection.
Power supply
• The power supply for the product must be safely disconnected from the
supply voltage. For example, use a car battery or a suitable lab power
supply.
• Use exclusively lab power supplies with double protection to the supply
system (with double insulation / with reinforced insulation (DI/ RI)).
• The lab power supply must be approved for an operating altitude of
5,000 m and for an ambient temperature of up to 120 °C.
• For normal operation of the modules as well as for very long standby
operation, it is possible that the vehicle battery will be drained.
Connection to the power supply
• The power cable may not be connected directly to the vehicle battery or
the lab power supply, but only via a suitable fuse.
• Ensure that the connections of the lab power supply, the power supply at
the module and the vehicle battery are easily accessible!
• Route the power cable in such a way that it is protected against abrasion,
damages, deformation and kinking. Do not place any objects on the
power cable!