ETAS ES511.1 User manual

ES511.1
CAN and LIN Network Module
User’s Guide
Manual.book Seite 1 Montag, 13. Juli 2009 6:24 18

2
Copyright
The data in this document may not be altered or amended without special
notification from ETAS GmbH. ETAS GmbH undertakes no further obligation in
relation to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license.
Using and copying is only allowed in concurrence with the specifications
stipulated in the contract.
Under no circumstances may any part of this document be copied, repro-
duced, transmitted, stored in a retrieval system or translated into another
language without the express written permission of ETAS GmbH.
© Copyright 2009 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
TTN F 00K 106 585 R1.0.1 EN
Manual.book Seite 2 Montag, 13. Juli 2009 6:24 18

Contents 3
Contents
1General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 Product Liability Disclaimer (ETAS Disclaimer) . . . . . . . . . . . . . . . 7
1.1.2 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.3 Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.4 Demands made re the Technical State of the Product . . . . . . . . . 9
1.2 Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.2 Using this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Modules of the ES51x Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 ES511.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5 Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.1 Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5.2 Back Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Manual.book Seite 3 Montag, 13. Juli 2009 6:24 18

Contents4
2.6 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.6.2 LED Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Power Supply (6-32V DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Ethernet Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.1 “HOST” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.2 “ETH1”, “ETH2”, “ETH3” Port. . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.3 Power-Saving Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 CAN Interface ("CAN 1", "CAN 2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.1 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4.2 Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4.3 Bus Terminating Resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5 LIN Interface ("LIN 1", "LIN 2") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.1 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.2 Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.3 Power Supply on the Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6 FlexRay Interface ("FLEXRAY A", "FLEXRAY B") . . . . . . . . . . . . . . . . . . . . 25
3.6.1 Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6.2 Bus Termination Resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7 Module Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.8 Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.9 Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.1 ES511.1 with XETK, ES590 and ES400 Modules . . . . . . . . . . . . 29
4.1.2 ES510.1 with ES511 and ES512 Measure Modules . . . . . . . . . . 30
4.2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.1 “HOST” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.2 “6-32V” Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.3 “ETH1”, “ETH2”, “ETH3” Port. . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3 Configuring the ES511.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.3.1 Web Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.3.2 Launching the ES511.1 Web Interface . . . . . . . . . . . . . . . . . . . 34
4.3.3 Configuring the “Auto / On Switch” Function . . . . . . . . . . . . . 34
5Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Manual.book Seite 4 Montag, 13. Juli 2009 6:24 18

Contents 5
5.1.1 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1.2 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1.3 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2.2 Ethernet Interface of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.2.3 Supported Applications and Software Requirements. . . . . . . . . 38
5.3 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.3.1 Interface „HOST“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.3.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3.3 Ethernet Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.3.4 CAN Interfaces ("CAN 1" and "CAN 2") . . . . . . . . . . . . . . . . . 41
5.3.5 LIN Interfaces ("LIN 1" and "LIN 2") . . . . . . . . . . . . . . . . . . . . 41
5.4 Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4.1 Interface „6-32V“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.4.2 Interface „HOST“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.4.3 Interface „ETH1“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.4.4 Interface „ETH2“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4.5 Interface „ETH3“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.4.6 Interface „CAN 1“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.4.7 Interface „CAN 2“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.4.8 Interface „LIN 1“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.4.9 Interface „LIN 2“ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6Cable and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.1 Power Supply Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.2 Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2.1 CBE500-3 Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2.2 CBE530-x Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.3 CAN-/ LIN-/ FlexRay Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.3.1 CAN Terminating Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7Ordering Informationen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.1 ES511.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2 Accessoires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2.1 Power Supply Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2.2 Ethernet Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2.3 CAN-/ LIN-/ FlexRay Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.2.4 CAN Termination Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Manual.book Seite 5 Montag, 13. Juli 2009 6:24 18

Contents6
8Appendix: Troubleshooting Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.1 Error LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.2 Troubleshooting ES511.1 Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.3 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.3.1 Network Adapter cannot be selected via Network Manager . . . 54
8.3.2 Search for Ethernet Hardware fails . . . . . . . . . . . . . . . . . . . . . . 55
8.3.3 Personal Firewall blocks Communication. . . . . . . . . . . . . . . . . . 57
9ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Manual.book Seite 6 Montag, 13. Juli 2009 6:24 18

General Information 7
1 General Information
The introductory chapter provides you with information on the basic safety
instructions, returning the product and recycling, how to use this manual, the
delivery scope and other details.
1.1 Basic Safety Instructions
Please adhere to the following safety instructions to avoid injury to yourself
and others as well as damage to the device.
1.1.1 Product Liability Disclaimer (ETAS Disclaimer)
This ETAS product enables a user to influence or control the electronic systems
in a vehicle or in a testbench. THE PRODUCT IS SPECIFICALLY DESIGNED FOR
THE EXCLUSIVE USE BY PERSONNEL WHO HAVE SPECIAL EXPERIENCE AND
TRAINING.
Improper use or unskilled application of this ETAS product may alter the vehicle
performance or system performance in a manner that results in death, serious
personal injury or property damage.
• Do not use this ETAS product if you do not have the proper
experience and training.
• Also, if a product issue develops, ETAS will prepare a Known
Issue Report (KIR) and post it on the internet. The report
includes information regarding the technical impact and status
of the solution. Therefore you must check the KIR applicable to
this ETAS product version and follow the relevant instructions
prior to operation of the product.
The Known Issue Report (KIR) can be found here:
http://www.etasgroup.com/kir
• Any data acquired through the use of this ETAS product must be
verified for reliability, quality and accuracy prior to use or distri-
bution. This applies both to calibration data and to measure-
ments that are used as a basis for calibration work.
WARNING!
The use and application of this product can be dangerous. It is
critical that you carefully read and follow the instructions and
warnings below and in the associated user manuals.
Manual.book Seite 7 Montag, 13. Juli 2009 6:24 18

General Information8
• When using this ETAS product with vehicle systems that influ-
ence vehicle behavior and can affect the safe operation of the
vehicle, you must ensure that the vehicle can be transitioned to
a safe condition if a malfunction or hazardous incident should
occur.
• When using this ETAS product with test-bench systems that
influence system behavior and can affect the safe operation of
the system, you must ensure that the test-bench can be transi-
tioned to a safe condition if a malfunction or hazardous incident
should occur.
• All legal requirements, including regulations and statutes
regarding motor vehicles and test-benches, must be strictly fol-
lowed when using this product.
• It is recommended that in-vehicle use of the ETAS product be
conducted on enclosed test tracks.
• Use of this ETAS product on a public road should not occur
unless the specific calibration and settings have been preciously
tested and verified as safe.
IF YOU FAIL TO FOLLOW THESE INSTRUCTIONS, THERE MIGHT BE A
RISK OF DEATH, SERIOUS INJURY OR PROPERTY DAMAGE.
THE ETAS GROUP OF COMPANIES AND THEIR REPRESENTATIVES, AGENTS
AND AFFILIATED COMPANIES DENY ANY LIABILITY FOR THE FUNCTIONAL
IMPAIRMENT OF ETAS PRODUCTS IN TERMS OF FITNESS, PERFORMANCE AND
SAFETY IF NON-ETAS SOFTWARE OR MODEL COMPONENTS ARE USED WITH
ETAS PRODUCTS OR DEPLOYED TO ACCESS ETAS PRODUCTS. ETAS PRO-
VIDES NO WARRANTY OF MERCHANTABILITY OR FITNESS OF THE ETAS
PRODUCTS IF NON-ETAS SOFTWARE OR MODEL COMPONENTS ARE USED
WITH ETAS PRODUCTS OR DEPLOYED TO ACCESS ETAS PRODUCTS.
THE ETAS GROUP OF COMPANIES AND THEIR REPRESENTATIVES, AGENTS
AND AFFILIATED COMPANIES SHALL NOT BE LIABLE FOR ANY DAMAGE OR
INJURY CAUSED BY IMPROPER USE OF THIS PRODUCT. ETAS PROVIDES
TRAINING REGARDING THE PROPER USE OF THIS PRODUCT.
If you cannot agree with these limitations, you may return this product free of
charge within a (1) month after receipt. You will immediately be refunded the
full purchase price. A return is not possible in case of developments, modifica-
tions or services ordered by customer.
Manual.book Seite 8 Montag, 13. Juli 2009 6:24 18

General Information 9
1.1.2 Correct Use
ETAS GmbH cannot be made liable for damage which is caused by incorrect
use and not adhering to the safety instructions.
1.1.3 Labeling of Safety Instructions
The safety instructions contained in this manual are shown with the standard
danger symbol shown below:
The following safety instructions are used. They provide extremely important
information. Please read this information carefully.
1.1.4 Demands made re the Technical State of the Product
The following requirements are made to ensure safe operation of the module:
• Ensure you observe the notes on environmental conditions (see section
5.1.2 on page 37).
• Ensure you adhere to the port and setting values (see section 5.3.1
on page 39 and section 5.3.2 on page 40).
WARNING!
Indicates a possible medium-risk danger which could lead to seri-
ous or even fatal injuries if not avoided.
CAUTION!
Indicates a low-risk danger which could result in minor or less seri-
ous injury or damage if not avoided.
CAUTION!
The module can be damaged or destroyed!
Do not open or change the module!
Work on the module must only be carried out by specialist, quali-
fied personnel.
Manual.book Seite 9 Montag, 13. Juli 2009 6:24 18

General Information10
1.2 Taking the Product Back and Recycling
The European Union has passed a directive called Waste Electrical and Elec-
tronic Equipment, or WEEE for short, to ensure that systems are setup through-
out the EU for the collection, treating and recycling of electronic waste.
This ensures that the devices are recycled in a resource-saving way representing
no danger to health or the environment.
Fig. 1-1 WEEE Symbol
The WEEE symbol (see Fig. 1-1 on page 10) on the product or its packaging
shows that the product must not be disposed of as residual garbage.
The user is obliged to collect the old devices separately and return them to the
WEEE take-back system for recycling.
The WEEE directive concerns all ETAS devices but not external cables or batter-
ies.
For more information on the ETAS GmbH Recycling Program, contact the ETAS
sales and service locations (see chapter 9 on page 63).
Manual.book Seite 10 Montag, 13. Juli 2009 6:24 18