ETAS ES5385.1 User manual

ES5385.1 Carrier Board for Resistor Cascade (12 Sockets)
PB5385RES.1-A Resistor Cascade Piggyback (20 Ohm…1 MOhm)
User’s Guide

2
Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-
tion to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license. Using
and copying is only allowed in concurrence with the specifications stipulated in
the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2018 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
V1.0.0 R03 EN - 12.2018

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 3
Contents
ETAS Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.1 Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.3 Requirements for Users and Duties for Operators. . . . . . . . . . . . . . 10
1.2.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3.1 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3.2 RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3.3 KC Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4 Product Return and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5 Declarable Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.6 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6.1 Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 Features and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1 Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3.1 Fuse Specification:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4.1 Getting Ready to Assemble the ES5385.1 Carrier Board for Resistor
Cascade in the ES5300.1-A Housing or ES5300.1-B Housing . . . . . 22
2.4.2 Assembling the PB5385RES.1-A Resistor Cascade Piggyback on the
ES5385.1 Carrier Board for Resistor Cascade . . . . . . . . . . . . . . . . . 23
2.4.3 Inserting the ES5385.1 Carrier Board for Resistor Cascade into the slot
25

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide4
Contents ETAS
3 Pin Assignment and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1 Backplane Connector (CO200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2 VG 96 (CO601) I/O Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4 Technical Data and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 5
ETAS Introduction
1 Introduction
This User’s Guide describes the ES5385.1 Carrier Board for Resistor Cascade.
Cables and modules are not part of the delivery scope. PB5385RES.1-A Resistor
Cascade Piggybacks must be ordered separately.
This chapter contains information on the following topics:
• "Features" on page 6
• "Basic Safety Instructions" on page 10
• "Identifications on the Product" on page 15
• "CE Marking" on page 15
• "RoHS Conformity" on page 15
• "KC Marking" on page 16
• "Product Return and Recycling" on page 16
• "Declarable Substances" on page 16
• "About this Manual" on page 17
CAUTION!
Some components of the ES5385.1 Carrier Board for Resistor Cas-
cade can be damaged or destroyed by electrostatic discharges. Leave
the board in its transport packaging until it is installed.
Only remove, configure and install the ES5385.1 Carrier Board for
Resistor Cascade and the PB5385RES.1-A Resistor Cascade Piggyback
at a workplace that is protected against electrostatic discharges.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide6
Introduction ETAS
1.1 Features
The ES5385.1 Carrier Board for Resistor Cascade is used to accommodate up to
twelve PB5385RES.1-A Resistor Cascade Piggybacks.
Fig. 1-1 Front Panel and Connection Side of the ES5385.1 Carrier Board for
Resistor Cascade

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 7
ETAS Introduction
The ES5385.1 Carrier Board for Resistor Cascade comes without a PB5385RES.1-
A Resistor Cascade Piggyback. The ES5385.1 is delivered as shown in Figure 1-2.
Fig. 1-2 View of the ES5385.1 Carrier Board for Resistor Cascade (Unassem-
bled) from the Side
Figure 1-3 shows the PB5385RES.1-A Resistor Cascade Piggyback.
Fig. 1-3 View of a PB5385RES.1-A Resistor Cascade Piggyback

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide8
Introduction ETAS
Figure 1-4 shows the ES5385.1 Carrier Board for Resistor Cascade holding
twelve PB5385RES.1-A Resistor Cascade Piggybacks.
Fig. 1-4 Side View of the ES5385.1 Carrier Board for Resistor Cascade with
Twelve Assembled PB5385RES.1-A Resistor Cascade Piggybacks
CAUTION!
The ES5385.1 Carrier Board for Resistor Cascade is only designed for
the ETAS PB5385RES.1-A Resistor Cascade Piggyback. Installing
boards that are not supported may result in damage to the ES5385.1,
the ES5300.1-A or the ES5300.1-B and/or to the non-supported
board.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 9
ETAS Introduction
The function units of the ES5385.1 Carrier Board for Resistor Cascade are shown
in the following block diagram:
Fig. 1-5 Block Diagram of the ES5385.1 Carrier Board for Resistor Cascade
with PB5385RES.1-A Resistor Cascade Piggyback
All resistor channels are galvanically isolated both from each other and from the
housing potential of the ES5300.1-A Housing or ES5300.1-B Housing. Each indi-
vidual PB5385RES.1-A Resistor Cascade Piggyback can be configured using soft-
ware in real time in steps of 1 Ωin a range of 20 Ωto 1 .MΩThe resistor cascade
channels are connected using the CO601 connector. Communication with the
ES5300.1-A Housing or ES5300.1-B Housing takes place via the CO200 connec-
tor.
The ES5385.1 Carrier Board for Resistor Cascade features fuses to protect
against the voltages of the ES5300.1-A and/or ES5300.1-B backplane (see
"Fuses" on page 20).

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide10
Introduction ETAS
1.2 Basic Safety Instructions
Please adhere to the safety instructions in this manual to avoid injury to yourself
and others as well as damage to the device.
1.2.1 Labeling of Safety Instructions
The safety instructions contained in this manual are shown with the standard
danger symbol shown below.
The following safety instructions are used. They provide extremely important
information. Please read this information carefully.
1.2.2 General Safety Information
Please read the following safety instructions to avoid injury to yourself and others
as well as damage to the device.
ETAS GmbH cannot be made liable for damage which is caused by incorrect use
and handling and not adhering to the safety instructions.
1.2.3 Requirements for Users and Duties for Operators
The product may be assembled, operated and maintained only if you have the
necessary qualifications and experience for this product. Improper use or use by
a user without sufficient qualification can put life at risk or cause damage to
health or property.
The system integrator is responsible for the safety of systems that use the
product!
General Safety at work
Follow the existing regulations for work safety and accident prevention. All appli-
cable regulations and laws regarding operation must be strictly adhered to when
using this product.
CAUTION!
indicates a low-risk danger which could result in minor or less serious
injury or damage if not avoided.
WARNING!
indicates a possible medium-risk danger which could lead to serious
or even fatal injuries if not avoided.
DANGER!
indicates a high-risk, immediate danger which could lead to serious
or even fatal injuries if not avoided.
Note
Please read this User’s Guide carefully before using the product!

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 11
ETAS Introduction
1.2.4 Intended Use
Application Area of the Product
The ES5385.1 Carrier Board for Resistor Cascade is a plug-in board for the
ES5300.1-A Housing and the ES5300.1-B Housing. The ES5385.1 can accommo-
date up to twelve PB5385RES.1-A Resistor Cascade Piggybacks.
The ES5385.1 Carrier Board for Resistor Cascade consists of:
• 12 slots for accommodating resistor modules
• Up to 12 identical resistor modules
• SPI interface to the ES5300.1-A Housing or ES5300.1-B Housing
• Output interface to the ECU
• Piggyback power supply
The ES5385.1 Carrier Board for Resistor Cascade may only be installed and oper-
ated in the ES5300.1-A Housing or ES5300.1-B Housing and must not be oper-
ated as a stand-alone unit.
The use of the ES5385.1 in an ES5300.1-A Housing or ES5300.1-B Housing is as
follows:
• In industrial lab facilities or at industrial workplaces
• As a hardware interface for ECUs in a hardware-in-the-loop test system
• In conjunction with ETAS Software that supports the ES5300.1-A Housing
and ES5300.1-B Housing
• As an interface in conjunction with software programs that operate the
standardized, documented and open APIs of ETAS software products
The ES5385.1 Carrier Board for Resistor Cascade is not intended to be used as
follows:
• Within a vehicle on the road
• As part of a life support system
• As part of a medical application
• In applications where misuse can lead to injuries or damages
• In environments in which conditions prevail that fall outside the specified
ranges (see "Environmental Conditions" on page 34)
• With signal conditioning that falls outside the specified ranges (see Volt-
ages, Currents, Power Consumption, Characteristics in the chapter "Tech-
nical Data and Standards" on page 33)

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide12
Introduction ETAS
Requirements for Operation
The following requirements are necessary for safe operation:
• Use the product only according to the specifications in the corresponding
User's Guide. If the product is used in any other way, product safety is no
longer ensured.
• Do not use the product in a wet or damp environment.
• Do not use the product in potentially explosive atmospheres.
Requirements for the Technical State of the Product
The product is designed in accordance with state-of-the-art technology and rec-
ognized safety rules. The product must only be operated in a technically flawless
state, in accordance with its intended purpose and in a safety-conscious and
hazard-aware manner under consideration of the documentation regarding the
product. If the product is not used in accordance with its intended purpose, its
product safety may be impaired.
Electrical safety and Power Supply
Observe the regulations applicable at the operating location concerning electrical
safety as well as the laws and regulations concerning work safety.
Power Supply
The product is powered by the ES5300.1-A Housing or the ES5300.1-B Housing
via the PCIe backplane connector.
The electrical connection is made via the backplane connector CO200.
Insulation Requirements for lab power supplies to circuits connected to the HiL-
System:
• The power supply to live circuitry must be safely isolated from the supply
voltage. For example, use a car battery or a suitable lab power supply.
• Only use lab power supplies with dual protection for the supply network
(with double/reinforced insulation (DI/RI)). Lab power supplies that comply
with IEC/EN 60950 or IEC/EN 61010 meet this requirement.
• The lab power supply must be approved for use at a height of 2000 m and
in ambient temperatures of up to 40 °C.
De-energizing the Plug-in Board
Switch off the ES5300.1-A Housing or the ES5300.1-B Housing and external
power supplies and unplug the power plug and other connectors attached to the
plug-in board. Wait at least three minutes before removing the plug-in board.
WARNING!
Fire Hazard!
Only use fuses that comply with the specification in the User's Guide
for the product. Never bridge defective fuses!
Failure to observe the fuse specification can lead to excess currents,
short circuits and fires.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 13
ETAS Introduction
Approved Cables
The signal lines must not exceed a maximum length of 3 m.
Requirements for the Installation Location
Requirements for Ventilation
Transport and Installation
To avoid damages to the hardware from electrostatic discharge, please observe
the following precautionary measures:
WARNING!
Fire hazard!
Use only approved cables for creating cable assemblies (e.g. for con-
necting the ECU and external loads). The cables used must, in partic-
ular, be suitable for the currents, voltages and temperatures which
occur and must be flame-retardant in accordance with one of the
following standards
IEC60332-1-2, IEC60332-2-2, UL2556/UL1581VW-1!
WARNING!
This is class A equipment. This equipment can cause radio interfer-
ence in residential areas. Should that be the case, the operator may
be requested to institute reasonable measures.
CAUTION!
The air circulation inside the ES5300.1-A Housing or the ES5300.1-B
Housing can be ensured only if all free slots are covered with front
plates. Otherwise, it may lead to overtemperatures and trip the over-
temperature protection of the ES5300.1-A or the ES5300.1-B.
For this reason, install front plates in all free slots!
CAUTION!
Some components of the ES5385.1 Carrier Board for Resistor Cas-
cade can be damaged or destroyed by electrostatic discharges. Leave
the board in its transport packaging until it is installed.
Only remove, configure and install the ES5385.1 Carrier Board for
Resistor Cascade and the PB5385RES.1-A Resistor Cascade Piggyback
at a workplace that is protected against electrostatic discharges.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide14
Introduction ETAS
Connecting / Disconnecting Devices
To avoid injuries and hardware damages, please observe the following precau-
tionary measures:
• Do not apply any voltages to the ports of the ES5385.1 Carrier Board for
Resistor Cascade that do not correspond to the specifications of the rele-
vant port.
• Do not connect or disconnect any devices while the ES5300.1-A Housing,
ES5300.1-B Housing or connected devices are switched on. First switch
off the ES5300.1-A Housing and the ES5300.1-B Housing by shutting
down the real-time PC and by activating the On/Off switch at the rear of
the device, then unplug all power plugs.
• When plugging in connectors, ensure that they are inserted straight and
no pins are bent.
Maintenance
The device does not require maintenance.
Repairs
If an ETAS hardware product needs to be repaired, return the product to ETAS.
Cleaning
The product is not expected to require cleaning.
CAUTION!
In order to prevent damage to the plug-in board and the LABCAR-
Housing and thereby also avoid damage to property or health,
observe the installation instructions and information contained in the
relevant User's Guide.
CAUTION!
If cards (e.g. for startup or calibration) are unlocked but not com-
pletely removed from the housing, they have to be pulled out far
enough that the distance between the respective card and the back-
plane of the housing is at least 1 cm! Otherwise, contacts may be
established between the cards and lead to their destruction.
CAUTION!
The ES5385.1 Carrier Board for Resistor Cascade is only designed for
the ETAS PB5385RES.1-A Resistor Cascade Piggyback. Installing
boards that are not supported may result in damage to the ES5385.1,
the ES5300.1-A or the ES5300.1-B and/or to the non-supported
board.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 15
ETAS Introduction
1.3 Identifications on the Product
The following symbols are used for identifying the product:
Please read the information in the chapter "Technical Data and Standards"
on page 33.
1.3.1 CE Marking
ETAS confirms that the product meets the product-specific applicable European
Directives with the CE marking affixed to the product or its packaging. The CE
Declaration of Conformity for the product is available upon request.
1.3.2 RoHS Conformity
European Union
The EU Directive 2002/95/EU limits the use of certain dangerous materials for
electrical and electronic devices (RoHS conformity).
ETAS confirms that the product corresponds to this directive which is applicable
in the European Union.
Symbol Description
Before using the product, carefully read the User’s Guide!
Identification for CE conformity,
see "CE Marking" on page 15
Identification for China RoHS,
see "RoHS Conformity" on page 15
Identification for WEEE directive,
see "Product Return and Recycling" on page 16
Marking for KCC Conformity,
see "KC Marking" on page 16

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide16
Introduction ETAS
China
ETAS confirms that the product meets the product-specific applicable guidelines
of the China RoHS (Management Methods for Controlling Pollution Caused by
Electronic Information Products Regulation) applicable in China with the China
RoHS marking affixed to the product or its packaging.
1.3.3 KC Marking
With the KC mark attached to the product and its packaging, ETAS confirms that
the product has been registered in accordance with the product-specific KCC
guidelines of the Republic of Korea.
1.4 Product Return and Recycling
The European Union (EU) has passed a directive called Waste Electrical and Elec-
tronic Equipment, or WEEE for short, to ensure that systems are set up through-
out the EU for the collection, treatment and recycling of electronic waste.
This ensures that the devices are recycled in a resource-saving way representing
no danger to health or the environment.
Fig. 1-6 WEEE-Symbol
The WEEE symbol on the product or its packaging shows that the product must
not be disposed of as residual garbage.
The user is obliged to collect the old devices separately and return them to the
WEEE take-back system for recycling.
The WEEE Directive concerns all ETAS devices but not external cables or batteries.
For more information on the ETAS GmbH Recycling Program, contact the ETAS
sales and service locations (see "ETAS Contact Addresses" on page 37).
1.5 Declarable Substances
European Union
Some products from ETAS GmbH (e.g. modules, boards, cables) use components
with materials that are subject to declaration in accordance with the REACH reg-
ulation (EU) no.1907/2006.
Detailed information is located in the ETAS download center in the customer
information "REACH Declaration" (www.etas.com/Reach). This information is
continuously being updated.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 17
ETAS Introduction
1.6 About this Manual
This manual consists of the following chapters:
• "Introduction" on page 5
This chapter
• "Features and Functions" on page 19
This chapter describes the features and functions of the components of
the ES5385.1 Carrier Board for Resistor Cascade.
• "Pin Assignment and Connections" on page 27
This section describes the various connectors of the ES5385.1 Carrier
Board for Resistor Cascade.
• "Technical Data and Standards" on page 33
This chapter contains the technical data on the ES5385.1 Carrier Board for
Resistor Cascade.
1.6.1 Using this Manual
Representation of Information
All activities to be carried out by the user are shown in what we call a "Use-
Case" format, i.e. the target to be achieved is defined briefly in the title and the
individual steps necessary to achieve this target are then listed. The information
is displayed as follows:
Target definition
Any introductory information...
1. Step 1
Possibly an explanation of step 1...
2. Step 2
Possibly an explanation of step 2...
Any concluding remarks...
Concrete example:
To create a new file
If you want to create a new file, no other file may be open.
1. Select File → New.
The "Create file" dialog box appears.
2. Enter a name for the file in the "File name" field.
The file name must not exceed 8 characters.
3. Click OK.
The new file is created and saved under the name specified. You can now work
with the file.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide18
Introduction ETAS
Typographic Conventions
The following typographic conventions are used:
Important notes for the user are shown as follows:
Select File →Open. Menu commands are shown in boldface/
blue.
Click OK. Buttons are shown in boldface/blue.
Press <ENTER>. Keyboard commands are shown in angled
brackets in block capitals.
The "Open File" dialog box
appears.
Names of program windows, dialog boxes,
fields etc. are shown in quotation marks.
Select the file setup.exe. Text in drop-down lists, program code, as
well as path and file names are shown in
the Courier font.
A conversion between the file types
logical and arithmetic is not possi-
ble.
Content markings and newly introduced
terms are shown in italics.
Note
Important note for the user.

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide 19
ETAS Features and Functions
2 Features and Functions
This chapter describes the features and functions of the components of the
ES5385.1 Carrier Board for Resistor Cascade.
• "Scope of Supply" on page 19
• "Power Supply" on page 19
• "Fuses" on page 20
• "Assembly" on page 22
– "Getting Ready to Assemble the ES5385.1 Carrier Board for Resistor
Cascade in the ES5300.1-A Housing or ES5300.1-B Housing"
on page 22
– "Assembling the PB5385RES.1-A Resistor Cascade Piggyback on the
ES5385.1 Carrier Board for Resistor Cascade" on page 23
– "Inserting the ES5385.1 Carrier Board for Resistor Cascade into the
slot" on page 25
2.1 Scope of Supply
You can find the scope of supply in chapter "Ordering Information" on page 35.
Cables and modules are not part of the delivery scope. PB5385RES.1-A Resistor
Cascade Piggybacks must be ordered separately.
2.2 Power Supply
Power is supplied to the ES5385.1 Carrier Board for Resistor Cascade and the
PB5385RES.1-A Resistor Cascade Piggyback via the backplane of the ES5300.1-
A or ES5300.1-B. The CO200 connector is responsible for the electrical connec-
tion.
Fig. 2-1 Side View of the ES5385.1 Carrier Board for Resistor Cascade;
Slots 0 - 11

ES5385.1 Carrier Board for Resistor Cascade PB5385RES.1-A - User’s Guide20
Features and Functions ETAS
2.3 Fuses
The backplane voltages of the ES5300.1-A Housing or ES5300.1-B Housing are
protected by fuses on the ES5385.1 Carrier Board for Resistor Cascade (see
page 9).
If a fuse is faulty, we recommend you send the board to ETAS for a thorough
check using one of the addresses listed in the chapter "ETAS Contact Addresses"
on page 37.
If a fuse is tripped several times, the device must be sent to ETAS.
WARNING!
Fire Hazard!
Only use fuses that comply with the specification in the User's Guide
for the product. Never bridge defective fuses!
Failure to observe the fuse specification can lead to excess currents,
short circuits and fires.
CAUTION!
Fuses can only be exchanged when the ES5385.1 Carrier Board for
Resistor Cascade has been removed!